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Bde sc3 2nd_workshop_2016_10_04_p06_bde_pilot

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Big Data Europe 2nd Workshop in Enegry, Brussels 4/10/2016

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Bde sc3 2nd_workshop_2016_10_04_p06_bde_pilot

  1. 1. Big Data Europe Pilot case in System Monitoring Energy BigDataEurope 2nd SC3 Workshop, Brussels 4/10/164-oct.-16 F. Mouzakis (CRES)
  2. 2. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.2 4-oct.-16www.big-data-europe.eu Use Case (Scenario, Pilot) Title: System monitoring in energy production units Objective:Provide a tool for handling the analysis of large data sets, tailored for distributed and highly sampled sensors Field/Stakeholders: The pilot addresses RES developers, researchers in CMS systems, manufacturers, CMS and IT service providers in wind energy field Other Use: Sensor data cases (transport, manufacturing and other related industrial fields)
  3. 3. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.3 4-oct.-16www.big-data-europe.eu The management of large number of distributed energy production systems present challenges in operation monitoring, maintenance and production forecasting. In renewable energy production, the stochastic nature of the resource input, poses an additional challenge. In order to meet the above challenges, an extensive network of sensors operates and produces data continually supporting decision making. In research field experimental systems are generating data that feed procedures under development. Constraints in data volume lead to degradation of their value. For the reduction of energy cost, the increase of production reliability and the increase of renewables penetration (all major aspects of the societal challenge) the new developments in Information Technology have to be combined with the Operation Technology exploiting in a holistic approach the data collection, management and analytics. Problem Definition
  4. 4. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.4 4-oct.-16www.big-data-europe.eu The following user workflows are supported:  Monitoring of the operational status of the units, considering the cluster operation in total  Incorporation of third party systems (condition monitoring systems, experimental research modules) into the monitoring process and performing correlated assessment  (optional) Support preventive maintenance strategy based on fleet operational data  (optional) Power production prognostics The pilot receives data (raw sensor and locally analyzed data) and maintains the campaign data base (with functionalities of content preview, visualization, querying etc). Except from the built-in analytics the user will be able to select data for custom analysis. Scenario
  5. 5. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.5 4-oct.-16www.big-data-europe.eu Primary Content/Data Involved Type: SCADA and CMS data on a Wind Turbine specifically instrumented for BDE Status: Open Sensors: Operational parameters, Vibration, Mechanical Loading, Power Quality etc Format: Third party (TDMS technical data management streaming) – preprocessing foreseen Acquisition technology: Field Programmable Gate Arrays (FPGA) Sampling rate: from 200Hz for operational parameters up to 50kHz for vibration & power quality Streaming volume: 3 distributed units yield ~14Gb/hour continuously Scope: Long term monitoring for drive train health monitoring research Analytics: engineering signal analysis, research on parameterics, fault identification and loop with updated methodologies on raw data Operation of pilot: 1 year
  6. 6. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.6 CRES Wind Farm 4-oct.-16www.big-data-europe.eu Monitored WT Neg-Micon 750kW
  7. 7. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.7 CRES CM system on NegMicon 750kW WT 4-oct.-16www.big-data-europe.eu The SCADA software provides indicatively the following data for the condition monitoring system: - system operational statuses/parameters - wind turbine output electrical power - nacelle yaw position, yaw motor electrical power - wind speed from nacelle anemometer and additionally: - mechanical loads on tower top and base cross section - rotor thrust & tower torsion - HSS torque (on shaft coupling the gearbox with the generator) - vibration at gearbox various stages - acoustic emision signals (blade/gearbox)
  8. 8. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.8 www.big-data-europe.eu SC3 Pilot measuring system Gearbox and Drive train DAQ systems Operation DAQ system Supervising PC Local storage unit
  9. 9. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.9 www.big-data-europe.eu SC3 Pilot sample sensors Power Quality voltage and current probes Bearing vibration sensors at gearbox HSS (accelerometers)
  10. 10. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.10 BDE pilot CM module topology www.big-data-europe.eu 7.2Gb/hour (i2) 0.1Gb/hour (r4) 7.2Gb/hour (i2) ? Source: NI.com
  11. 11. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.11 Sample BDE pilot timeseries www.big-data-europe.eu 4-oct.-16
  12. 12. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.12 4-oct.-16 www.big-data-europe.eu
  13. 13. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.13 4-oct.-16 www.big-data-europe.eu
  14. 14. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.14 Basic analytics www.big-data-europe.eu Raw time series Statistics and correlations Dynamic analysis Fatigue analysis 4-oct.-16
  15. 15. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.15 4-oct.-16 www.big-data-europe.eu Pilot concept
  16. 16. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.16 4-oct.-16 www.big-data-europe.eu Pilot concept
  17. 17. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.17 4-oct.-16 www.big-data-europe.eu User interface
  18. 18. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.18 4-oct.-16 www.big-data-europe.eu Hardware setup
  19. 19. BigDataEurope 2nd SC3 Workshop, Brussels 4/10/16 BDE Pilot case in system monitoring p.19 4-oct.-16 www.big-data-europe.eu Pilot status ◎ Data acquisition in operation ◎ Spark ‘executor’ and analytics modules are operative ◎ Web application to be launched in 2016 Future interaction with stakeholders: ◎ Application of the pilot for data sets and analytics modules provided by stakeholder (not open data) ◎ Extending the functionalities of the web app (feedback from the community)

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