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Reduct Company Presentation August 2009

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Pipeline mapping technology

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Reduct Company Presentation August 2009

  1. 1. General Presentation August 2009
  2. 2. About us Founded: September 2001 Offices: Schelle, Belgium (HQ) Evergem, Belgium (Assembly) Vancouver, Canada Main activity: Development of Gyroscopic Pipeline Mapping Systems for all Utility Infrastructures. System range: 32mm+
  3. 3. Inertial measurement systems explained • Gyroscopic measurement systems contain a selection of inertial sensors including gyroscopes, accelerometers and magnetometers. + HEADING Sensor Sensor Electronics back left mid Power in Ø + ROLL Sensor Gyr-H Gyr-P Electronics back right Gyr-R Travel Direction Data port + PITCH Sensor main Length • Together these sensors form an Orientation Measurement Unit (OMU) • The OMU is carefully calibrated to align sensors
  4. 4. Inertial measurement systems explained • The OMU is positioned inside the pipe and aligned as accurately as possible with the direction of the pipe. • The OMU is then moved through the pipe from entry to exit point. x • The sensors record changes in: – X direction – Y direction Roll – Z direction y – Roll position • Sampling occurs up to 800 Hz. z (800 samples per second)
  5. 5. Inertial measurement system positioning Walkover Ground Traditional Gyroscopic Pipelines Beacon Penetrating Surveying Systems Systems Radar Shallow Shallow Existing depth depth only only Not Not Newly economically economically Trenched viable viable Shallow Shallow Trenchless depth depth only only
  6. 6. Efficient moments to obtain XYZ data • New pipelines installations – Traditional trenching – Horizontal directional drilling – Pipe ramming/bursting – Tunneling • Existing pipelines – Rehabilitation – Maintenance
  7. 7. System Operational Summary (Example: DR-HDD-4.1 Pipeline Mapping System)
  8. 8. Efficient, simple to use and accurate Data Collection Data Processing Data Transfer to GIS Operational time required per pipeline segment: 1 HOUR
  9. 9. Standard Data Output XYZ Location Pipe in any Bend Radius Coordinate Calculation System Geo-positioning Pre-commissioning Measurement compliance data GIS information Welding fault detection Weld Weld Offset Location Calculation
  10. 10. XYZ Location Pipe in any Bend Radius Coordinate Calculation System Measurement data Weld Weld Offset Location Calculation
  11. 11. XYZ Positioning in any coordinate system
  12. 12. 3D Assessment of data
  13. 13. XYZ Location Pipe in any Bend Radius Coordinate Calculation System Measurement data Weld Weld Offset Location Calculation
  14. 14. Assessment of Bend Radius against specification Bend radius calculation using X, Y and Z data
  15. 15. Assessment of Bend Radius against specification Bend Radius Calculation XY 900 Detail 800 700 assessment Bending radius (m) 600 500 of bend radius in 400 300 Horizontal 200 plane 100 0 1 11 21 31 41 Bend 61 Distance Calculation XZ 51 Radius from81 71 91 Rigside (m) 101 111 121 131 141 151 r @ 20m interval r @ 30m interval Min Bending Radius Spec. 900 800 Detail 700 assessment Bending radius (m) 600 500 400 of bend radius in 300 200 Vertical 100 0 plane 1 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 Distance from Rigside r @ 20m interval r @ 30m interval Min Bending Radius Spec.
  16. 16. Actual Case 1: Failed pilot HDD Customer Specification
  17. 17. Actual Case 2: Failed reaming HDD Customer Specification
  18. 18. XYZ Location Pipe in any Bend Radius Coordinate Calculation System Measurement data Weld Weld Offset Location Calculation
  19. 19. Weld Positioning
  20. 20. XYZ Location Pipe in any Bend Radius Coordinate Calculation System Measurement data Weld Weld Offset Location Calculation
  21. 21. Weld offset assessment 180.00º-177.56º = 2.44º misalignment
  22. 22. Most common uses of Output Data
  23. 23. System Applicability
  24. 24. Any utility, any material • Gas • Water • Oil • Telecom • Chemicals • Sewage HDPE Steel Concrete PVC
  25. 25. Adjustable to fit in any pipe size 40mm/1.75” ID HDPE 90mm/3.5” ID Drill Rod 100mm/4” ID Shore landing 140mm/5.5” ID HDPE 600mm/24” ID Steel Gas Pipe 800mm/30” ID Concrete Sewer
  26. 26. System Overview
  27. 27. Articulated Micro Range Pipeline Mapping Systems 40.8mm 51.5mm 61.4mm 73.6mm Specifications may change without prior notice.
  28. 28. Articulated Medium Range Pipeline Mapping Systems Specifications may change without prior notice.
  29. 29. HDD Variable Diameter Range Pipeline Mapping Systems Ø90-800mm 3.5 - 32” Specifications may change without prior notice.
  30. 30. Selected Recent Projects Client/Owner Sector Country Activity Locating of a newly installed Air Liquide chemical pipeline to the BASF production plant in the Antwerp BASF Chemicals Belgium harbour. EDPC / Evonik Chemicals Germany Mapping of 2 complex HDD installations Fabricom-GTI NV City Network Belgium Mapping of 4kms of 40mm city data network compising of 18 sections. SIP Data China Mapping of the entire Shanghai data transmission network (ongoing project) W.A. Chester Electricity USA Mapping of 36 miles of exiting Electricity grid. Electrabel Electricity Belgium Mapping of multiple river crossings of 8" steel pipe segments up to 2400ft each. Cargill Gas Belgium Locating of a newly installed gas supply pipeline linking two production plants. W.A. Chester Gas USA Mapping of three river crossing with a total length of 5 kms. ECB Geo Gmbh Gas Germany Mapping of a river crossing ExxonMobil Gas Germany Mapping of a river crossing Gasunie Gas Netherlands Mapping of several HDD installations. Fluxys installation specifications obligate contractors of trenchless network installations, such as to verify Fluxys NV Gas Belgium the XYZ locating using "Reduct Ductrunner gyro system or similar". RuhrGas Gmbh Gas Germany Mapping of multiple river crossings of 8" steel pipe segments up to 3500ft each. EWE Gas Germany Mapping of 15 HDD installations through the drill rod and 8" - 24" pipe segments up to 3500ft each. Reliance Gas India Mapping of a complex River Crossing of about 1600m. Reduct's Pipeline Mapping system was integrated into a Magnetic Flux Leakage pig during the inspection Conoco Ltd. Oil UK of 3 miles of crude pipeline to an off shore crude tanker mooring facility. Fletcher Construction Sewer New Zealand Mapping of 650m Sewer Pipeline Deutsche Telecom Telecom Germany Mapping of 10 x 6" HDPE ducts with a length of 1800ft underneath the Elbe River in Hamburg. Alnaboohdah Various Dubai Survey of several utility pipelines underneath the Dubai Creek and on 'Palm Island' . Dutch Water Authorities Waterways Netherlands Expert called in to help determine the collapse of a dyke.
  31. 31. THANK YOU FOR YOUR ATTENTION

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