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ICF Commercial Presentation

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An Overview of Commercial ICF Construction with Nudura Insulated Concrete Forms

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ICF Commercial Presentation

  1. 1. Commercial Presentation
  2. 2. Insulated Concrete Form Building Technology <ul><ul><li>ICF Technology Overview </li></ul></ul><ul><ul><li>Details of “Nudura” – Insulated Concrete Forms </li></ul></ul><ul><ul><li>Benefits of ICF technology </li></ul></ul><ul><ul><li>Code Approvals </li></ul></ul><ul><ul><li>Testimonials and Applications </li></ul></ul>
  3. 3. Today’s construction industry is looking for Innovative Materials... ...that meet the challenges and concerns of the changing world.
  4. 4. ICF Technology Overview
  5. 5. NUDURA Integrated Building Technology <ul><li>NUDURA patented locking mechanism </li></ul>4” form unit 6” form unit 8” form unit 10” form unit 12” form unit Available in 4”, 6”, 8”, 10” & 12” core thickness
  6. 6. 8’ Standard Folding Form Units 8’ long
  7. 7. 45 ° / 90 ° Form Units
  8. 8. Radius Wall Forms
  9. 9. Footings installed… Standard footings are installed according to applicable building codes and engineering requirements. Stepped footings are easily accommodated with the flexibility of ICF construction.
  10. 10. Block are set… Form units are stacked similar to building blocks to the required building dimensions.
  11. 11. Reinforcing steel is placed according to the design requirements into notches provided by the webbing. Reinforcing steel added…
  12. 12. Alignment Systems <ul><li>NUDURA’s Alignment System is made up of four components </li></ul>Box channel Adjustable diagonal brace <ul><ul><li>Guard rail post </li></ul></ul><ul><ul><li>Cat walk bracket </li></ul></ul>
  13. 13. NUDURA’s Tall Wall Alignment Solution
  14. 14. New Wall Alignment System
  15. 15. Radius Topped Windows <ul><li>Radius topped openings can easily be formed into NUDURA’s walls using a number of different methods </li></ul>Note: Refer to 3.7-34 in the Installation Manual
  16. 16. Concrete Placement <ul><li>Concrete placement rate should not exceed 4’ of lift per hour (per ACI 304 and CAN/CSA A23.1 for proper placement of concrete) </li></ul><ul><li>Factors that affect speed of concrete placement: </li></ul><ul><ul><ul><li>Slump of concrete </li></ul></ul></ul><ul><ul><ul><li>Size of aggregate </li></ul></ul></ul><ul><ul><ul><li>Air temperature </li></ul></ul></ul><ul><ul><ul><li>Concrete temperature </li></ul></ul></ul><ul><ul><ul><li>Rebar size and spacing </li></ul></ul></ul><ul><ul><ul><li>Concrete mix design </li></ul></ul></ul>
  17. 17. North American Code Approvals <ul><li>USA </li></ul><ul><li>ICC-ES: ER-6163 </li></ul><ul><li>NES NER-663 </li></ul><ul><li>Various Individual State approvals as applicable </li></ul><ul><li>CANADA </li></ul><ul><li>CCMC (NRC – Canada #13063-R) </li></ul><ul><li>Ontario Ministers Ruling </li></ul>Nudura Corporation is a certified Energy Star Partner and the Nudura ICF block does qualify for LEED Program points.
  18. 18. <ul><li>Fire / Flammability Resistance </li></ul><ul><ul><li>Non-combustible self extinguishing materials </li></ul></ul><ul><ul><li>Mandatory flame retardant in all foam plastic insulation (bromine) </li></ul></ul><ul><ul><ul><li>Flame spread 5 </li></ul></ul></ul><ul><ul><ul><li>Smoke Developed 300 (from UL File R5817(A)) </li></ul></ul></ul><ul><ul><li>Code dictates all foam plastics be protected with a thermal barrier </li></ul></ul><ul><ul><li>Exteriors of multi storey buildings must be protected from flame propagation </li></ul></ul><ul><ul><li>Flame ignition temperature of 698 ° F and self ignition temperature of 806 ° F in accordance with ASTM D1929 </li></ul></ul><ul><ul><li>Concrete core provides a fire resistance rating of up to 4 hours. </li></ul></ul><ul><ul><li>(ASTM E119 – CAN/ULC - 101) </li></ul></ul>Code Approvals
  19. 19. <ul><li>Structural Stability </li></ul><ul><ul><li>Greater impact resistance against hurricane and tornado damaging winds and debris. </li></ul></ul><ul><ul><li>Wall designs with wind loads in excess of 250 MPH. </li></ul></ul><ul><ul><li>Solid monolithic concrete wall can be designed to meet seismic requirements more easily than concrete block. </li></ul></ul>
  20. 20. Benefits of building with NUDURA <ul><li>Speed of construction – 25% - 35% savings in time </li></ul><ul><li>Manpower – 80% less labor than conventional (CMU) </li></ul><ul><li>Energy efficiency – 30% - 40% savings </li></ul><ul><li>Sound transmission – 50 – 52 with 6” cavity and ½” drywall </li></ul><ul><li>Indoor air quality – molds, mildews, etc. </li></ul><ul><li>Year long building season </li></ul><ul><li>Seismic considerations </li></ul>
  21. 21. Multi Residential <ul><li>Montreal, Quebec, Canada </li></ul><ul><li>6 story condo </li></ul><ul><li>hollow core floor </li></ul><ul><li>system </li></ul><ul><li>brick exterior </li></ul><ul><li>Kitchener, Ontario </li></ul><ul><li>Canada </li></ul><ul><li>8 story condo </li></ul><ul><li>6” concrete form </li></ul><ul><li>1 st of 5 buildings </li></ul><ul><li>hollow core floor </li></ul><ul><li>system </li></ul><ul><li>stucco exterior </li></ul>
  22. 22. Commercial <ul><li>Barrie, Ontario, Canada </li></ul><ul><li>NUDURA Corporation Head Office </li></ul><ul><li>22,000 ft ² commercial building </li></ul><ul><li>8” concrete core walls </li></ul><ul><li>Stone & Stucco exterior </li></ul><ul><li>Pennsicola, Florida, USA </li></ul><ul><li>Theatre </li></ul><ul><li>34 ½ foot tall wall system </li></ul><ul><li>8” concrete form </li></ul><ul><li>stucco finish </li></ul>
  23. 23. <ul><li>Johnson City, Tennessee, USA </li></ul><ul><li>Medical Eye Clinic </li></ul><ul><li>Basement in ½ of building 8” concrete core </li></ul><ul><li>Main Floor used 6” concrete core </li></ul><ul><li>Hollow core floor system </li></ul><ul><li>Brick exterior </li></ul><ul><li>Lake Havasu City, Arizona, USA </li></ul><ul><li>First Savings Bank </li></ul><ul><li>Radius Top Windows </li></ul><ul><li>8” concrete core </li></ul><ul><li>Stone & stucco exterior </li></ul>
  24. 25. Proven Performance <ul><li>LaQuinta - Louisville, Ky </li></ul><ul><li>Total Square Footage = 55,000 Gas and electric </li></ul><ul><li>80% Occupancy </li></ul><ul><li>Utility Cost (month) for conventional construction = $9,075.00 </li></ul><ul><li>Utility Cost (month) for ICF construction = $3,000.00 </li></ul><ul><li>Total monthly savings = $6,075.00 </li></ul><ul><li>Operating Cost (month) </li></ul><ul><li>per Sq. Ft. = $0.054 </li></ul>Yearly Savings = $60,750.00 10 year Savings = $607,500.00
  25. 27. KENNY STANFIELD, AIA ALVATON ELEMENTARY SCHOOL WARREN COUNTY PUBLIC SCHOOLS BOWLING GREEN, KENTUCKY
  26. 28. HIGH PERFORMANCE BUILDING ENVELOPE <ul><li>ICF WALL SYSTEM (ALL PERIMETER WALLS R-32 TO R-50) </li></ul><ul><li>FOAM INSULATION CORE METAL ROOF PANELS (R-31) </li></ul><ul><li>INSULATED TRANSLUCENT SANDWICH PANEL CLERESTORY (KALWALL) </li></ul><ul><li>HOLLOW CORE CONCRETE PLANK FLOOR SYSTEM – REDUCES BUILDING VOLUME </li></ul>
  27. 29. ICF BASICS <ul><li>BLOCKS OR UNITS ARE STACKED TOGETHER TO FORM WALLS </li></ul><ul><li>REINFORCING STEEL IS INSTALLED, USING CROSS TIES FOR STABILIZATION </li></ul><ul><li>CONCRETE POURED INTO HOLLOW CAVITY CREATES A SOLID, MONOLITHIC, STRUCTURAL, INSULATED WALL SYSTEM </li></ul>
  28. 30. HIGH PERFORMANCE FEATURES OF ICF WALL SYSTEM <ul><li>IMPROVES BUILDING EFFICIENCY </li></ul><ul><li>COMPRISED OF GREATER THAN 50% RECYCLED MATERIAL </li></ul><ul><li>REDUCES CONSTRUCTION WASTE </li></ul><ul><li>REDUCES NOISE INFILTRATION </li></ul><ul><li>BLOCKS OUT ALLERGENS AND AIR POLLUTANTS </li></ul><ul><li>DURABLE LONG LIFE MATERIALS </li></ul>
  29. 31. <ul><li>WALLS BRACED FROM INSIDE BUILDING FOOTPRINT – REDUCES CONSTRUCTION IMPACT ON SITE </li></ul><ul><li>REDUCES CONSTRUCTION TIME DUE TO SPEED OF WALL ASSEMBLY </li></ul><ul><li>LABOR COSTS LOWER THAN TRADITIONAL MASONRY WALL CONSTRUCTION </li></ul>
  30. 32. <ul><li>ICF WALL SYSTEM ALLOWS ANY TYPE OF VENEER SURFACE </li></ul><ul><li>ALVATON FAÇADE CONSISTS OF ACCENT & FIELD BRICK, GROUND FACE CMU, AND E.I.F.S. TRIM & SOFFITS </li></ul>
  31. 33. Cost Comparison
  32. 34. Cost Comparison
  33. 35. Floor Connections Open Web Steel Joist with Concrete slab.
  34. 36. Floor Connections Hambro Steel Joist Concrete Floor System
  35. 37. Floor Connections Insulated Concrete Concrete Floor System
  36. 38. Roof Connections OWSJ Insulated with Parapet Wall
  37. 39. Interior Partition Walls CMU partition wall connecting to NUDURA Integrated Building Technology
  38. 40. Wood or Steel Stud partition wall connecting to NUDURA Integrated Building Technology. Interior Partition Walls
  39. 41. Miscellaneous Wall Connection Details
  40. 42. Gable End Walls Gable end walls – roof sill plates installed Gable end walls ready for concrete
  41. 43. Radius Walls <ul><li>Custom factory cut panels with tongue and groove vertical interlock </li></ul><ul><li>Available for any size radius </li></ul><ul><li>Call your local distributor for ordering and delivery schedule (minimum 3 week order time) </li></ul>
  42. 44. Brick Ledge Hooks <ul><li>Hook reinforcement typically 10M (#4) rebar </li></ul><ul><li>1 hook required every 8” concrete </li></ul><ul><li>Hook design shown supports 2 stories of standard brick veneer to maximum height of 27’. </li></ul><ul><li>Should the brick exceed 27’ in height then site specific engineering will be required. </li></ul>
  43. 45. Installation Procedures <ul><li>Continue to apply the membrane using the markings to overlap </li></ul>Note: Top edge of membrane should be protected against elements to prevent any impurities from entering behind membrane (i.e. Apply parge coat for protection). Parge coat should be applied before backfilling occurs
  44. 46. <ul><li>Is there any other type of wall system that will meet these specifications and provide these benefits? </li></ul><ul><li>Benefits </li></ul><ul><li>Structural Stability </li></ul><ul><li>Energy Efficiency </li></ul><ul><li>Sound Resistance </li></ul><ul><li>Finished Wall System – ready for exterior façade and interior finishes </li></ul>What type of buildings do you feel that this product is suitable for?
  45. 47. Thank you NUDURA and its network of Distributors wants to thank everyone for taking time out of their busy schedules to attend today.

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