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Proand - Michael Nidd

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Proand - Michael Nidd

  1. 1. Proand - Serving the International Meat Industry since 1984
  2. 2. Proand Agri-Business Centre 8 Weld Street Feilding 4702 NEW ZEALAND Phone: +64 6 323 8633 Fax: +64 6 323 9516 Email: proand@proand.co.nz www.proand.co.nz Proand LtdCompany Profile March 2011 Proand - Serving the International Meat Industry since 1984
  3. 3. LOCATION South Island Proand - Serving the International Meat Industry since 1984
  4. 4. Proand - Serving the International Meat Industry since 1984
  5. 5. WHO ARE WEProand is an international market leader in the analysis, design,technical knowledge and operation of modern meat plants.Proand was established in 1984. The personnel have over 40 yearspractical experience each in the global meat industryWe are based in New Zealand and have an extensive client basethroughout the worldWHAT DO WE DO• Total meat plant design and project management from concept to full operation• Existing operational strategic review, analysis and reporting• Process and plant design• Process mechanical design• Project management• Project development• Development Studies• Industry expert witness reports• Skilled people recruitment• Process plant valuations• Research and Development• Plant audits and analysis• Benchmarking Proand - Serving the International Meat Industry since 1984
  6. 6. WHERE IN THE WORLD Proand office Countries Proand have been involved in Proand - Serving the International Meat Industry since 1984
  7. 7. OUR TEAM Proand - Serving the International Meat Industry since 1984
  8. 8. MICHAEL J. NIDDTitle: Meat Process Designer & AdvisorProfession: Industrial EngineerQualifications: Diploma of Industrial Engineering• Michael is a Director of Proand Ltd. He is also a Project Manager with experience in the delivery of Meat Processing based projects.• He has over 30 years extensive experience in all areas of the meat and associated products industry. He has a proven track record with innovative and •Specialist process designer and cost effective total meat plant designs and advisor for the Mina operations. Slaughterhouse design – the largest• Michael has had experience is all facets of project slaughterhouse in delivery, ranging from feasibility studies and concept the world. •Experienced design through to the appointment of design understanding of consultants and contractors to process contractor international client supervision. needs in all countries.• He has considerable practical international meat •Delivery of total process plant and design experience. He has meat plant design relevant to location. responsibility for process in many countries including New Zealand, Australia, Middle East, South America, South Africa and Iceland.• Major experiences include management and successful execution of • Project engineering and meat process design teams meeting all customer requirements • Innovative total meat plant design, layout and configuration • Key meat process designer and advisor to clients • Preparation of full specifications and documentation • Capital budgeting and programming • Process contractor listing, analysis and recommendations • Preparation of service and recommended construction finishing data for other team consultants and designers Proand - Serving the International Meat Industry since 1984
  9. 9. MICHAEL J. NIDD • Wide ranging knowledge of religious and regulatory requirements pertaining to various countries • Project management of process, plant and equipment contractors from design through construction and installation/commissioning • Preparation of training, HACCP and food hygiene systems • Strategic planning and management of design engineering and technical support teams Role – Tasks – Outcomes Engineering – design and development of innovative total plants relevant to the location and regulatory requirements. Development of new and alternate processes to result in improved food hygiene, less cost and less manpower. This role is unique to the meat and meat product industry. Project Management – development of proposals, scoping, design, costing, process contract management and scheduling. Managing and working with design teams to achieve the project goal. Construction management including site co-ordination of process contractors. Customer Liaison – interfacing with customers for the purposes of meat process consultation and advice in all aspects of meat plant and associated operations. Assisting customers in the management and decision making processes and forward planning. Proand - Serving the International Meat Industry since 1984
  10. 10. STUART OSBORNE Title: Process Design Engineer Profession: Mechanical Engineer Qualifications: NZ Certificate of Engineering (Mechanical & HVAC)• Stuart is a Director of Proand, bringing 38 continuous years in the Meat Processing and associated products industry. He has a proven track record in designing and engineering of •Extensive experience in innovative and cost effective meat processing process design plants. and plant installation in• Stuart’s experience is in all engineering facets of a overseas project, from feasibility study to successful locations. commissioning of the processing plant. •Strong working knowledge of• He has extensive international experience in both meat processing design and practical side. International experience regulations. has included New Zealand, Australia, China, USA, •Ability to Canada, Middle East and South America. Practical manage and supervise experience comes from several years as Plant projects.. Engineer for a large multi-species plant in Australia. Major Work Experiences include: • Feasibility studies for new plants • Conceptual new plant designs for lamb, beef, pork and deer • Detailed plant design and tender documents • Supervision of contractors, including extended on site attendance • Preparation of capital budgets and project management • Design and specifications for mechanical services • Design of plant heating and ventilation (HVAC) systems Proand - Serving the International Meat Industry since 1984
  11. 11. STUART OSBORNE • Wide knowledge of religious and regulatory requirements applying to many countries • Upgrading existing plants to improve hygiene and efficiency services • Design of rendering, fellmongery and petfood facilities Role – Tasks – Outcomes Engineering - full involvement with detailed design and implementation for upgrades or new plants. Project Management - development of proposals, scoping, design, costing, process contract management and scheduling. Managing and working with design teams to achieve the project goal. Construction management including site co-ordination of process contractors. Customer Liaison - interfacing with customers for the purposes of meat process consultation and advice in all aspects of meat plant and associated operations. Assisting customers in the management and decision making processes and forward planning. Proand - Serving the International Meat Industry since 1984
  12. 12. STEWART DUNLOP Title: Process Design Engineer Profession: Mechanical Engineer Qualifications: NZ Certificate of Engineering (Mechanical & HVAC)• Stewart is a director of Proand and has over 30 years extensive experience in all areas of the meat and associated products industry. He has a proven track record with innovative and cost effective total meat •Extensive plant designs and operations. experience in process design• He has had experience is all facets of project delivery, and plant ranging from feasibility studies and concept design installation in overseas through to the appointment of design consultants and locations. Extensive experience in process design and plant installation in overseas contractors locations. to process contractor supervision. •Strong Strong working knowledge of meat processing regulations. working• He has considerable practical international meat knowledge of process plant and design experience in many meat processing countries including New Zealand, Australia, and North •Ability to America. manage and supervise• Major experiences include management and projects.. successful execution of Major experiences include • Plant detailed design • Project engineering and meat process design teams Total meat plant design, layout and configuration • Meat process designer and advisor to clients • Preparation of full specifications and documentation • Capital budgeting and programming • Process contractor listing, analysis and recommendations • Preparation of service and recommended construction finishing data for other team consultants and designers Proand - Serving the International Meat Industry since 1984
  13. 13. STEWART DUNLOP • Wide ranging knowledge of religious and regulatory requirements pertaining to various countries • Project management of process, plant and equipment contractors from design through construction and installation/commissioning Role – Tasks – Outcomes Engineering – full involvement with the detailed design implementation through to acceptance of the finished project by the client. A purpose built plant to ensure the meat process fits the clients requirements in the market place. Project Management – development of proposals, scoping, design, costing, process contract management and scheduling. Managing and working with design teams to achieve the project goal. Construction management including site co-ordination of process contractors. Customer Liaison - interfacing with customers for the purposes of meat process consultation and advice in all aspects of meat plant and associated operations. Assisting customers in the management and decision making processes and forward planning. Proand - Serving the International Meat Industry since 1984
  14. 14. HOW DO WE WORK• Work closely with the Client• Critically analyse existing and proposed operations• Develop innovative and cost effective solutions• Assist the Client to implement the new solutions• Audit the new operations for the ClientPORTFOLIO• Proand develops new plant design technology in New Zealand• Proand exports this smart technology to the world• Proand develops the new technology to fit the local environment Proand - Serving the International Meat Industry since 1984
  15. 15. GLOBAL ISSUES FACING THE MEAT INDUSTRY • Product racing and traceability • Food safety • Labour costs and availability • Occupational safety and health • Environmental issues • The cost of energy • Maximum value of products • Presentation of clean livestockTRADITIONAL MEAT PLANTS • High speed slaughter rates • Many hands touching carcasses • Insufficient time to allow operators to perform regulatory hygiene clean • High carcass bacteriological counts • Meat sterilisation intervention required • Food safety at risk • Difficult to track and trace products Proand - Serving the International Meat Industry since 1984
  16. 16. NEW GENERATION MEAT PLANTS• Proand has designed the majority of new generation meat plants in New Zealand• These plants have totally changed the beef processing industry in New Zealand• They have replaced all the old style traditional beef plantsNEW CONCEPT• Affco Horotiu beef plant was a 80per hour continuously moving slaughter and boning line• Old style traditional design plant• Proand designed and developed two 40 per hour beef slaughter and deboning linesNEW GENERATION CONCEPT ACHIEVESHIGH OUTPUT• Less people to operate• Lower operating costs• Improved productivity and efficiency• Improved meat hygiene• Full flexibility• No intervention (pasteurisation) required Proand - Serving the International Meat Industry since 1984
  17. 17. NEW ZEALANDAFFCO HOROTIUCLIENT AFFCO New Zealand LtdYEAR 2006PROJECT New bovine slaughter and hot boning plant to replace old plantCAPACITY 75 per hourTASK Concept & detailed design, process engineering managementFEATURES Highly productive slaughter and hot/cold boning plant with 2 independent slaughter and boning operations Proand - Serving the International Meat Industry since 1984
  18. 18. RECENT PROAND PROJECTS• New Zealand• Australia• Middle East• South America• North America• Other Proand - Serving the International Meat Industry since 1984
  19. 19. NEW ZEALANDRIVERLANDS BULLSCLIENT Riverlands Manawatu LtdYEAR 1991PROJECT Bovine slaughter and hot de boning plantCAPACITY 25 per hourTASK Concept & detailed design, process engineering management and process commissioning.FEATURES Highly productive plant that was judged by Booze-Allen as the most efficient beef plant in the world. Proand - Serving the International Meat Industry since 1984
  20. 20. NEW ZEALANDGREENLEA HAMILTON CLIENT Greenlea Premier Meats Ltd YEAR 1993 PROJECT Bovine slaughter and hot/cold boning plant CAPACITY 35 per hour TASK Concept & detailed design, process engineering management, process commissioning. FEATURES Modern, highly productive beef processing plant focusing on hot boned manufacturing and cold boned steers. Proand - Serving the International Meat Industry since 1984
  21. 21. Most modern automated lamb plant in the worldCMP RANGITIKEI NEW ZEALANDCLIENT Canterbury Meat Packers LtdYEAR 2004PROJECT Ovine slaughter and further processing plantCAPACITY 250 per hourTASK Concept & detailed design, process engineering management, process commissioning.FEATURES Modern ovine plant with high degree of electronic automation and product tracking Proand - Serving the International Meat Industry since 1984
  22. 22. NEW ZEALANDSILVER FERN FARMSDARGAVILLECLIENT Silver Fern Farms LtdYEAR 2003PROJECT Bovine slaughter and hot de boning plantCAPACITY 30 per hourTASK Concept & detailed design, process engineering management, process commissioningFEATURES Total upgrade to best practice of a plant originally constructed in 1993. Proand - Serving the International Meat Industry since 1984
  23. 23. AUSTRALIAPRIMO SCONECLIENT Primo Smallgoods LtdYEAR 2002PROJECT Bovine slaughter and de boning plantCAPACITY 70 per hourTASK Concept & detailed design, process engineering management and process commissioning.FEATURES Complete rebuild of existing municipal abattoir to a full export plant. Proand - Serving the International Meat Industry since 1984
  24. 24. AUSTRALIAE C THROSBY SINGLETONCLIENT EC Throsby Pty LtdYEAR 2000PROJECT New bovine slaughter and deboning plantCAPACITY 30 per hourTASK Concept & detailed design, process engineering management and equipment commissioningFEATURES Hot boning, plate freezers and sophisticated waste water management and irrigation Proand - Serving the International Meat Industry since 1984
  25. 25. UNITED STATESFERRY BROS FERNDALECLIENT Ferry Brothers Inc.YEAR 1999PROJECT Upgraded bovine slaughter and hot boning plant replacing old plantCAPACITY 30 per hourTASK Concept & detailed design, process engineering managementFEATURES Highly productive New Zealand style slaughter and hot boning plant Proand - Serving the International Meat Industry since 1984
  26. 26. NEW ZEALANDOVATION FEILDING CLIENT Ovation Ltd YEAR 1995 PROJECT Ovine slaughter plant CAPACITY 210 per hour TASK Concept & detailed design, process engineering management and process commissioning. FEATURES Highly productive slaughter and auto chill plant on 1 hectare of land. Processes 800,000 head per year. Proand - Serving the International Meat Industry since 1984
  27. 27. NEW ZEALANDOVATION GISBORNECLIENT Ovation LtdYEAR 1997PROJECT Ovine slaughter and further processing plantCAPACITY 180 per hourTASK Concept & detailed design, process engineering management, process commissioning.FEATURES Modern ovine plant with a “U” shaped slaughter floor and an auto chiller. Proand - Serving the International Meat Industry since 1984
  28. 28. NEW ZEALANDCRUSADER MEATSBENNEYDALE CLIENT Crusader Meats Ltd YEAR 1991 PROJECT Ovine slaughter and further processing plant CAPACITY 300 per hour TASK Concept & detailed design, process engineering management and process commissioning. FEATURES Highly productive slaughter and further processing plant. Proand - Serving the International Meat Industry since 1984
  29. 29. CHILECARNES AGROMARINPUNTA ARENASCLIENT Carnes AgromarinYEAR 2007PROJECT Ovine slaughter and boning plant with separate renderingCAPACITY 125 per hourTASK Concept & detailed design, process engineering supervision.FEATURES New Zealand style lamb processing plant in Punta Arenas, Chile Proand - Serving the International Meat Industry since 1984
  30. 30. Largest meat plant in the worldMINA SAUDI ARABIASLAUGHTERHOUSECLIENT Ministry of Public Works & HousingYEAR 2000PROJECT Ovine slaughter and processing plantCAPACITY 22,000 per hourTASK Concept & detailed design, process engineering managementFEATURES The largest meat processing plant in the world capable of processing 300,000 sheep per day using 24,000 workers. Proand - Serving the International Meat Industry since 1984
  31. 31. Full export micro plant CHILECOMERCIAL MAC-LEANPUERTO NATALESCLIENT Comercial Mac-Lean Y CIA LTDAYear 2002PROJECT Ovine slaughter plantCAPACITY 90 per hourTASK Concept & detailed design, process engineering supervision.FEATURES Ovine micro plant prototype. Proand - Serving the International Meat Industry since 1984
  32. 32. High capacity sheep and beef plant URUGUAYSAN JACINTOCLIENT Frigorifco San JacintoYEAR 2007PROJECT Ovine slaughter plantCAPACITY 650 per hourTASK Concept & detailed design, process engineering management and commissioning reviewFEATURES Modern efficient New Zealand style lamb processing system Proand - Serving the International Meat Industry since 1984
  33. 33. NEW ZEALANDSILVER FERN FARMS ORINGI (includes 27 plants from NZ, Australia & USA)CLIENT Silver Fern Farms Ltd 650 600 ORINGIYEAR 2003 550 500 450 Output per HourPROJECT Benchmark productivity and 400 350 upgraded ovine slaughter line 300 250 Best Practice 200CAPACITY 400 per hour 150 100 5.75 6 6.25 6.5 6.75 7 7.25 7.5 7.75 8 8.25 8.5 8.75 9 9.25 9.5 9.75 10 10.25TASK Benchmark current Output per man per Hour performance, identify shortfall, concept & detailed design, process engineering managementFEATURES Reconfigure the slaughter line to best practice productivity and performance. Proand - Serving the International Meat Industry since 1984
  34. 34. NEW ZEALANDPROGRESSIVE LEATHERSHASTINGSCLIENT Progressive Meats LtdYEAR 2003PROJECT A new lamb skin fellmongery and pelt processing facilityCAPACITY 12,000 per dayTASK Concept & detailed design, process engineering management and commissioning.FEATURES Highly productive processing plant with full air and waste liquid discharge treatment. Wooden drum processors. Proand - Serving the International Meat Industry since 1984
  35. 35. AUSTRALIAPRIMO PORT WAKEFIELDCLIENT Primo Smallgoods LtdYEAR 2001PROJECT Upgraded pig slaughter/ chillers/amenities/cold storageCAPACITY 400 per hourTASK Concept & detailed design, process engineering and commissioningFEATURES Redesign the existing plant and facilities Proand - Serving the International Meat Industry since 1984

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