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IoT Factory Lab: Industry 4.0 for Automotive

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Digitalization is not only about technology. The key for performance improvement is the integration of new technologies and innovations into existing processes and the enterprise IT.

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IoT Factory Lab: Industry 4.0 for Automotive

  1. 1. > IoT Factory Lab: Industry 4.0 for Automotive A BearingPoint Accelerator Digitalization is not only about technology. The key for performance improvement is the integration of new technologies and innovations into existing processes and the enterprise IT. BearingPoint‘s IoT Factory Lab demonstrates how this vision can become reality.
  2. 2. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator Contents Market Drivers Our Approach Client Benefits References Contact CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< >
  3. 3. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< > Market Drivers The Automotive industry is being disrupted by new business models, new technologies and new competitors. Industry 4.0 & IoT refer to the successful integration of digitalization into a firms' processes and organization. Digitalization and Industry 4.0 are only a means to an end as their integration into processes & IT makes them optimize businesses. Demand as well as supply are getting more and more volatile as the automotive business is turning from selling cars to mobility services Effectively managing an agile production and logistics network are the main enablers for future competitiveness Lean production and automation are not sufficient any more – new tools and options are needed Internet of Things (IoT) SAP S/4HANA Cloud platforms 5G Wearables Augmented reality Data analytics Platform architectures Mobile computing 3D printing Competition Sustainability Regulations Digitalization Challenges Technological Drivers Market DriversTrends Need Potential
  4. 4. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< > Our Approach The IoT Factory Lab demonstrates the process integration of IoT and Industry 4.0 use cases to give a better understanding of how to take the right steps towards digitalized production & logistics Ordering and configuration Warehousing and autonomous transport On-demand manufacturing and flexible production Machine integration, machine enabled additive manufacturing Order tracking, reporting & monitoring Manual assembly and line supply I • Process monitoring • Real-time reporting • Simulation & optimization • Data visualization • Robotics & automation • Unified Machine integration (SPS, Shopfloor, ERP, Cloud) • Systems integration/ modularization • Integrated process control • Integrated quality control • Flexible & one-piece-flow manufacturing & logistics processes • 3D-printing process integration • Mobile apps • Augmented reality • Integration with S/4HANA ERP backend • Automated material replenishment • Pick-by-X technologies • Wearable technology integration • Adaptive assistance • S/4HANA EWM integration • Digital twin (warehouse visualization) • Automated transport (AGV) • Intelligent routing and machine learning Trusted and efficient corporate planning II IIIIV V VI
  5. 5. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< > Our Approach As our clients don’t lack ideas, innovations & prototype solutions, we focus on the integration of technologies into the processes and into the existing IT landscape Mobile apps Machine integration (cloud & ERP) 10 Connected supply chain 11 Robotics & flexible production 12 Autonomous transport (AGV) 13 S/4HANA EWM integration 14 Augmented reality Integration with S/4HANA backend IoT cloud 3D-Printing process integration Digital twin (real- time visualization) Factory Navigator HyperCube Machine integration (cloud & ERP) 1 2 3 4 5 6 7 8 9 Machine learning 15 Wearables & pick-by-X 16 Real-time process monitoring 17 RFID & serialization 18 Automated replenishment 19 Service-oriented App architecture ERP Backend S/4HANA MakeSourceSales & Ordering Deliver After Sales S/4HANA (embedded) EWM14IoT cloud platform (MS Azure) * Factory Navigator and Hypercube – standard software solutions owned by BearingPoint companies. 4 1 2 11 5 1 11197 8 7 18 16 12 2 6 13 18 17 1 15 3 9
  6. 6. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< > Client Benefits Automotive OEMs and suppliers are facing several challenges – from new drive technologies to autonomous driving, for example. BearingPoint helps to prioritize digitalization activities • Business Case driven approach • Understanding the value of innovation • Focusing on the integration of new technologies to optimize business processes (industrialization of existing PoCs) • Identification of quick wins and a clear roadmap Proven Methodology: • Identify, evaluate & assess (as-is and target) • Prioritize (roadmap) • Develop & integrate IoT Factory Lab: • Make technology & innovations tangible • Identify relevant use cases for your processes • Understand benefits & risks Simulation AGV Internet of Things Robotics 3D-Printing S/4HANA Wearables Digital Twin Lot Size One Apps Machine Learning Blockchain Data Analytics Augmented Reality
  7. 7. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator References BearingPoint has supported various Automotive clients to effectively take the right steps towards Industry 4.0 and lean an digitalized production & logistics processes CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< > Client Challenge Solution Commercial vehicle manufacturer • Just-in-sequence (JIS) supply of in-house components needs to be enabled for lot size one production • Current SAP R/3 based IT-integration and functionality don‘t fit the business requirements any more • Enabling of a lot size one production by end-to-end process- & IT-design • Establishing of online monitoring & shop floor integration • Analysis of machine integration and machine control German premium OEM • Data about the real-time material flow in automated warehouses is not available • Upcoming issues are monitored by KPIs and abstract data – without visualization • Aligning virtual and real world („digital twin“) using an IoT cloud based on the integration of physical logistics with a plant simulation software • Faster recognition of issues by real-time visualization Commercial vehicle manufacturer • Wearable technology enables higher efficiencies and improved control in operative shop-floor processes. • Wearable technology and apps need to be integrated in enterprise IT systems and custom processes • Use of a unified platform for apps and wearable technology with enterprise integration • Agile development and test of specific apps with clear policies for enterprise integration German premium OEM • Missing transparency in the supply chain for detailed short term steering of inbound transports • Delayed reaction to events in the supply chain and with lots of manual effort • Prototype for a connected supply chain cockpit to integrate different data sources in one platform • Event-based supply chain management based on IoT integration of e.g. trucks with incoming goods
  8. 8. IoT Factory Lab: Industry 4.0 for Automotive | A BearingPoint Accelerator Contact Stefan Müller Manager BearingPoint Germany stefan.mueller@bearingpoint.com Matthias Loebich Partner BearingPoint Germany matthias.loebich@bearingpoint.com CLIENT BENEFITSOUR APPROACHMARKET DRIVERS REFERENCES CONTACT< About BearingPoint BearingPoint consultants understand that the world of business changes constantly and that the resulting complexities demand intelligent and adaptive solutions. Our clients, whether in commercial or financial industries or in government, experience real results when they work with us. We combine industry, operational and technology skills with relevant proprietary and other assets in order to tailor solutions for each client’s individual challenges. This adaptive approach is at the heart of our culture and has led to long-standing relationships with many of the world’s leading companies and organizations. Our global consulting network of 9,700 people serves clients in more than 70 countries and engages with them for measurable results and long-lasting success. For more information, please visit: www.bearingpoint.com © 2017 BearingPoint. All rights reserved

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