ISA-SP95: Enterprise - Control System Integration

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ISA-SP95: Enterprise - Control System Integration

  1. 1. ISA-SP95: Enterprise -Control System Integration Keith Unger Chairman, ISA-SP95 [email_address]
  2. 2. Keith Unger <ul><li>Principal MIT Consultant at Stone Technology Inc. </li></ul><ul><ul><li>ERP / MES / Automation consulting </li></ul></ul><ul><ul><li>Chairman ISA-SP95 Enterprise – Control System Integration </li></ul></ul><ul><ul><li>Past Vice Chairman ISA-SP88 – Batch Control </li></ul></ul><ul><ul><li>Past Vice Chairman ISA-SP99 – Manufacturing Security </li></ul></ul><ul><li>29 years manufacturing Information technology experience focused on the hybrid manufacturing industries (Consumer Goods, Food and Beverage, Specialty Chemical). </li></ul>
  3. 3. What is ISA-SP95? <ul><li>An ISA standards committee that develops standards for enterprise and manufacturing integration. </li></ul><ul><li>The committee is referred to as SP95. </li></ul><ul><ul><li>“SP” means Standards Project and it is the 95th such ISA standards </li></ul></ul><ul><ul><li>Committee . ( For a full list, visit www.isa.org/standards ) </li></ul></ul><ul><li>The standards developed by SP95 are referred to as the ISA-95 Series. </li></ul>
  4. 4. The ISA-95 Series <ul><li>Enterprise-Control System Integration: </li></ul><ul><li>Part 1: Models and Terminology – published 2000. </li></ul><ul><li>Part 2: Object Model Attributes – published 2001. </li></ul><ul><li>Part 3: Models of Manufacturing Operations Management – published 2005. </li></ul><ul><li>Part 4: Object Models and Attributes of Manufacturing Operations Management – in development. </li></ul><ul><li>Part 5: Business-to-Manufacturing Transactions– approved by SP95 in October 2006; expected to be published in November 2006. </li></ul>
  5. 5. ISA-95: A Multi-Part Series of Standards Part 5 defines transactions at this level Part 6 will define transactions within this level Part 4 will define the data objects exchanged within this level Part 1,2 & 4 define the data objects exchanged ERP business and logistic systems Part 3 defines these activities and data flows MES Part 1 & 3 define these interfaces Part 3 defines these interfaces
  6. 6. Typical Uses of the ISA-95 Series <ul><li>Framework for capturing / mapping </li></ul><ul><ul><li>User requirements </li></ul></ul><ul><ul><li>Business / Manufacturing Process Flows </li></ul></ul><ul><ul><li>Roadmap for Enterprise / Manufacturing Technical integration </li></ul></ul><ul><li>Typical Business Drivers </li></ul><ul><ul><li>Available To Promise </li></ul></ul><ul><ul><li>Reduced Cycle Time </li></ul></ul><ul><ul><li>Supply Chain Optimization </li></ul></ul><ul><ul><li>Asset Efficiency </li></ul></ul><ul><ul><li>Agile Manufacturing </li></ul></ul>
  7. 7. ISA-95 <ul><li>A success story for standards </li></ul><ul><li>Very fast development and implementation of the standards </li></ul><ul><li>ERP-to-MES Integration efforts cut from 9-12 months to 8-10 weeks in some cases. </li></ul><ul><li>MES, LIMS … requirement development cut from 6-9 months to 6-9 weeks in some cases. </li></ul><ul><li>Industry acceptance </li></ul><ul><ul><li>End users are using it in requirements </li></ul></ul><ul><ul><li>Vendors are supporting it in their products </li></ul></ul><ul><li>International </li></ul><ul><ul><li>International adoption as the IEC/ISO 62264 Series </li></ul></ul>
  8. 8. Some End Users of the ISA-95 Standards <ul><li>Energy </li></ul><ul><ul><li>ExxonMobil, Inc </li></ul></ul><ul><ul><li>Kuwait National Petroleum Co. </li></ul></ul><ul><ul><li>ExxonMobil Neftegas Limited </li></ul></ul><ul><ul><li>British Petroleum </li></ul></ul><ul><ul><li>British Gas </li></ul></ul><ul><ul><li>Caspian Pipeline Consortium </li></ul></ul><ul><ul><li>U.S. Department of Energy </li></ul></ul><ul><ul><li>GasOil Resources LLC </li></ul></ul><ul><ul><li>Sakhalin Energy </li></ul></ul><ul><ul><li>Westinghouse Savannah River </li></ul></ul><ul><li>Discrete Manufacturing </li></ul><ul><ul><li>Advanced Micro Devices </li></ul></ul><ul><ul><li>JDS Uniphase </li></ul></ul><ul><ul><li>Computer Sciences Corporation </li></ul></ul><ul><ul><li>GE Lighting </li></ul></ul><ul><ul><li>GE Aircraft Engines </li></ul></ul><ul><ul><li>Lucent </li></ul></ul><ul><ul><li>Alcatel </li></ul></ul><ul><ul><li>Cummins </li></ul></ul><ul><li>Other </li></ul><ul><ul><li>International Paper </li></ul></ul><ul><li>Life Sciences </li></ul><ul><ul><li>Eli Lilly and Co. </li></ul></ul><ul><ul><li>Merck </li></ul></ul><ul><ul><li>Genentech </li></ul></ul><ul><ul><li>Roche Diagnostics </li></ul></ul><ul><li>Food and Beverage </li></ul><ul><ul><li>Nestle </li></ul></ul><ul><ul><li>Coca-Cola North America </li></ul></ul><ul><ul><li>Arla Foods </li></ul></ul><ul><ul><li>United Biscuits Verkade Zaandam </li></ul></ul><ul><ul><li>Van Dijk Food Products  Zeewolde </li></ul></ul><ul><ul><li>Cerveceria Polar GumLink </li></ul></ul><ul><ul><li>SAB Miller </li></ul></ul><ul><li>Consumer Goods </li></ul><ul><ul><li>P&G </li></ul></ul><ul><ul><li>British American Tobacco </li></ul></ul><ul><li>Chemical </li></ul><ul><ul><li>DOW Chemical </li></ul></ul><ul><ul><li>Dupont </li></ul></ul><ul><ul><li>SABIC (Saudi Arabia) </li></ul></ul><ul><ul><li>Polaroid </li></ul></ul>
  9. 9. Some Solution Suppliers Using ISA-95 <ul><li>SAP </li></ul><ul><li>Microsoft </li></ul><ul><li>Siemens </li></ul><ul><li>Emerson </li></ul><ul><li>Rockwell </li></ul><ul><li>Aspentech </li></ul><ul><li>ABB </li></ul><ul><li>Honeywell </li></ul><ul><li>General Electric </li></ul><ul><li>Invensys </li></ul><ul><li>Lighthammer Corp </li></ul><ul><li>Yokogawa </li></ul>
  10. 10. ISA Values Your Input <ul><li>Questions on ISA-95? </li></ul><ul><li>Ideas / Suggestions? </li></ul><ul><li>To get involved, contact: To get involved, contact: </li></ul><ul><ul><li>Charley Robinson, ISA Standards, [email_address] </li></ul></ul><ul><ul><li>Keith Unger, Chairman ISA-SP95, [email_address] </li></ul></ul><ul><li>www.isa.org/standards </li></ul>

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