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QIMPRO
CHAMPIONS
LEAGUE
5S in Grocery Store
Challenge 1
PREPARED BY-
•Ankita Deshmukh
•Arif Shaikh
1. Introduction to
5S
2.Features of 5S
3. Good
5S in
Groc
ery
Shop
4.Innovati
-ve
aspects
of 5S
5. Lessons
learned in
Challenge
6.
Bibliography
 5S is workplace
management where the
work area is organised and
ritualised to minimise the
loss of time and the use of
movement
 The system reduces waste
and optimizes productivity
through maintaining an
orderly workplace
It helps to build a world-class operation
whose products or service will attract new
customers and keep them in jobs
 5S creates work security for themselves
and builds a safer, happier work
environment where people make a top-
quality product every time
 5S is not about being clean, tidy and neat,
It is about always doing excellent quality
work your customers love
• Preventing mistakes that ruin a job and makes scrap
and rework
• Making sure equipment is reliable and works properly
to make a perfect item every time
• Removing and preventing useless variation in work
activities and machine performance
• Delivering exact quality products and service ever
more quickly
• Keeping people and plant safe from hazards and harm
5 pillars provide a methodology for
organizing, cleaning, developing, and
sustaining a productive work environment
Focuses on eliminating unnecessary items
from the workplace that are not needed
for current production operations
 An effective visual method to identify unneeded
items is called "red tagging“
 It involves evaluating the necessity of each item
in a work area and dealing with it appropriately.
 Once the red tag items are identified, items are
moved for subsequent disposal, recycling or
reassignment
 Sorting enables to reclaim valuable floor space
and eliminate things as broken tools, scrap and
excess raw material
Focuses on creating efficient and effective storage
methods arrange items so that they are easy to use
and label them so that they are easy to find
Seiton can only be implemented once the
first pillar, Seiri has cleared the work
area of unneeded items
•
• .
• .
Strategies for Seiton include painting floors, affixing
labels for proper storage locations, outlining work areas
and installing modular shelving and cabinets
Working in a clean environment enables workers to
notice malfunctions in equipment such as leaks,
vibrations, breakages, and misalignments
These changes, if left unattended, could
lead to loss of goods and incur loss to
grocery shop
Maintains cleanliness through seiri , seiton and
seiso by ensuring transparency and uniformity of
everything that is done in organization
• .
It prevents accumulation of unneeded
items, procedures from breaking down and
materials from getting dirty.
Making a habit of doing things the way they are
supposed to be done by developing habits and
procedures including daily 5S practices
Lessons learned
Give awareness to your people to run a small pilot
project where 5S is used in the workplace
Give experience to people and see the effects of the
pilot 5S improvement project in several ways
There should be open discussion amongst its
members and people should get friendly and have
supportive assistance from each other
 Get immediate feedback on how well the work is
done
 Greif, M.. The Visual Factory: Building Participation Through Shared
Information (Portland, Oregon: Productivity Press, 1995).
 Hirano, Hiroyuki. 5 Pillars of the Visual Workplace (Portland,
Oregon: Productivity Press, 1995).
 Peterson, Jim, Roland Smith, Ph.D. The 5S Pocket Guide (Portland,
Oregon: Productivity Press,1998).
 Pojasek, Robert B. "Five Ss: A Tool That Prepares an Organization
for Change". Environmental Quality Management (Autumn 1999) 97-
103.
 Productivity Press Development Team. 5S for Operators: 5 Pillars
of the Visual Workplace (Portland, Oregon: Productivity Press,
1996).
 Productivity Press Development Team. 5S for Safety
Implementation Toolkit: Creating Safe Conditions Using the 5S
System (Portland, Oregon: Productivity Press, 2000).
 Productivity Press Development Team. 5S for Safety: New Eyes for
the Shop Floor (Portland, Oregon: Productivity Press, 1999).
Qcl 15-v4 1-rizvi management institute_ankita deshmukh

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Qcl 15-v4 1-rizvi management institute_ankita deshmukh

  • 3.
  • 4.
  • 5. 1. Introduction to 5S 2.Features of 5S 3. Good 5S in Groc ery Shop 4.Innovati -ve aspects of 5S 5. Lessons learned in Challenge 6. Bibliography
  • 6.  5S is workplace management where the work area is organised and ritualised to minimise the loss of time and the use of movement  The system reduces waste and optimizes productivity through maintaining an orderly workplace
  • 7. It helps to build a world-class operation whose products or service will attract new customers and keep them in jobs  5S creates work security for themselves and builds a safer, happier work environment where people make a top- quality product every time  5S is not about being clean, tidy and neat, It is about always doing excellent quality work your customers love
  • 8. • Preventing mistakes that ruin a job and makes scrap and rework • Making sure equipment is reliable and works properly to make a perfect item every time • Removing and preventing useless variation in work activities and machine performance • Delivering exact quality products and service ever more quickly • Keeping people and plant safe from hazards and harm
  • 9.
  • 10. 5 pillars provide a methodology for organizing, cleaning, developing, and sustaining a productive work environment
  • 11.
  • 12. Focuses on eliminating unnecessary items from the workplace that are not needed for current production operations
  • 13.  An effective visual method to identify unneeded items is called "red tagging“  It involves evaluating the necessity of each item in a work area and dealing with it appropriately.  Once the red tag items are identified, items are moved for subsequent disposal, recycling or reassignment  Sorting enables to reclaim valuable floor space and eliminate things as broken tools, scrap and excess raw material
  • 14. Focuses on creating efficient and effective storage methods arrange items so that they are easy to use and label them so that they are easy to find
  • 15. Seiton can only be implemented once the first pillar, Seiri has cleared the work area of unneeded items
  • 16. • • . • . Strategies for Seiton include painting floors, affixing labels for proper storage locations, outlining work areas and installing modular shelving and cabinets
  • 17. Working in a clean environment enables workers to notice malfunctions in equipment such as leaks, vibrations, breakages, and misalignments
  • 18. These changes, if left unattended, could lead to loss of goods and incur loss to grocery shop
  • 19. Maintains cleanliness through seiri , seiton and seiso by ensuring transparency and uniformity of everything that is done in organization
  • 20. • . It prevents accumulation of unneeded items, procedures from breaking down and materials from getting dirty.
  • 21. Making a habit of doing things the way they are supposed to be done by developing habits and procedures including daily 5S practices
  • 22. Lessons learned Give awareness to your people to run a small pilot project where 5S is used in the workplace Give experience to people and see the effects of the pilot 5S improvement project in several ways There should be open discussion amongst its members and people should get friendly and have supportive assistance from each other  Get immediate feedback on how well the work is done
  • 23.  Greif, M.. The Visual Factory: Building Participation Through Shared Information (Portland, Oregon: Productivity Press, 1995).  Hirano, Hiroyuki. 5 Pillars of the Visual Workplace (Portland, Oregon: Productivity Press, 1995).  Peterson, Jim, Roland Smith, Ph.D. The 5S Pocket Guide (Portland, Oregon: Productivity Press,1998).  Pojasek, Robert B. "Five Ss: A Tool That Prepares an Organization for Change". Environmental Quality Management (Autumn 1999) 97- 103.  Productivity Press Development Team. 5S for Operators: 5 Pillars of the Visual Workplace (Portland, Oregon: Productivity Press, 1996).  Productivity Press Development Team. 5S for Safety Implementation Toolkit: Creating Safe Conditions Using the 5S System (Portland, Oregon: Productivity Press, 2000).  Productivity Press Development Team. 5S for Safety: New Eyes for the Shop Floor (Portland, Oregon: Productivity Press, 1999).