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© 2016 Aras aras.com
Strategic BOM Management
Rob McAveney
Chief Architect
© 2016 Aras aras.com
What is a BOM?
© 2016 Aras aras.com
RAW MATERIALS
ENGINEERING
VARIANTS
FUNCTIONAL
What is a BOM?
© 2016 Aras aras.com
RAW MATERIALS
ENGINEERING
VARIANTS
FUNCTIONAL
The Bill of Materials provides a
common language to communicate
the composition of a product
between different disciplines and
organizations at all phases of the
product lifecycle
Common BOM Practices
 Managed in many disparate systems
▫ Different system per discipline and/or lifecycle phase
▫ Excel fills the gaps in enterprise system coverage
▫ Manual reentry between systems
 Does not cover the entire product lifecycle
▫ No tracking before As-Designed
▫ No tracking beyond As-Built
▫ No reconciliation between lifecycle phases
 Informal exchange with supply chain
 Treated as just another document instead of a strategic asset
© 2016 Aras aras.com
Why Treat BOMs as Strategic?
© 2016 Aras aras.com
Product
Complexity
Time
Mechanical – 2D
Electrical
Electronic
Software
Systems
Connected
SE/MBSE
Product as
a Service
Mechatronics
Mechanical – 3D
Increased product complexity is changing the game
Why Treat BOMs as Strategic?
© 2016 Aras aras.com
Mechanical Design
Thermal Analysis
Program Management
Field Service
Tooling
Software Testing
Systems Engineering
Structural Analysis
Training
Mass Properties
Procurement
Reliability Engineering
Materials Management
Electronics Design
Facilities Management
Quality Assurance
Supply Chain Management
Production
Wire Harness
Regulatory Compliance
Technical Documentation
Software Development
Test Methods
Portfolio Management
Inventory Control
Kinematics
Customer Service
Process Planning
Industrial Design
Sales
Logistics
Contract Deliverables
Manufacturing Engineering
Costing
Simulation Management
Fluid Dynamics
Warranty Management
Environmental Compliance
Product Marketing
Release Management
More disciplines to cover than ever before
Why Treat BOMs as Strategic?
© 2016 Aras aras.com
OEM
Tier 1
Supplier
Tier 1
Supplier
Tier 2
Supplier
Factory B
Tier 2
Supplier
Factory A
Aftermarket
Service
Communication with globally distributed supply chains
Why Treat BOMs as Strategic?
© 2016 Aras aras.com
Too many gaps in the product lifecycle
R2
R7
R3
R8
R5
R6
R4
R9
R10
R11
R1
Requirements
B
C
FE
D
G
IH
K
M
O
L
A
J
As Designed
A
C
F
D
I
J
K
O
L
G
Q
SN #6
SN #89
SN #44
As Built
???
Step 1: Get Disciplined
© 2016 Aras aras.com
Update BOMSubmit Design
Update BOMSubmit Design
Electronic CAD
Electrical CAD
Mechanical CAD
Software / Firmware ALM
Manage Design
Manage Design
Mechanical PDM
Mechanical
components
Circuit board and
components
Wire harness
components
Other disciplines
Mechanical
components
Manage Design Update BOM
Manage Design Update BOM
Manage Design Update BOM
Software &
Firmware
Step 2: Connect your MBOM
© 2016 Aras aras.com
B
C
FE
D
G
IH
K
M
O
L
A
J
As Designed
P1
C
F
D
P2
IH
J
K
O
L
G
Q
A
As Planned
A
C
F
D
I
J
K
O
L
G
Q
SN #6
SN #89
SN #44
As Built
Step 3: Connect Requirements to EBOM
© 2016 Aras aras.com
R2
R7
R3
R8
R5
R6
R4
R9
R10
R11
R1
Requirements
B
C
FE
D
G
IH
K
M
O
L
A
J
As Designed
F2
F8
F6
F4
F11
F10
F12
F9
F1
F5
F7
F3
F13
F15
F14
F16
Functional
L1
L2
L7
L3
L8
L5
L6
L4
L9
L10
L11
Logical
Step 4: Apply Enterprise Access Control
© 2016 Aras aras.com
A
CB D
HZ
GL
M
A
CB D
HZ
GL
M
A
CB D
HZ
L
M J
A
CB D
HZ
GL
M
A
CB D
HZ
L
M
J
A
CB D
HZ
GL
M J
A
CB D
Z
GL
M J
A
CB D
HZ
GL
M
A
CB D
HZ
GL
M
A
CB D
HZ
L
M J
A
CB D
HZ
GL
M
A
CB D
HZ
GL
M J
A
CB D
HZ
GL
M J
A
CB D
HZ
GL
M J
D
H
A
CB D
HZ
GL
M
A
CB D
HZ
GL
M J
A
C D
H J
H
A
CB D
H
J
A
CB D
HZ
GL
M J
SUPPLIER 1
SUPPLIER 2
SUPPLIER 3
TRADE
SECRET
Step 5: Extend Beyond the Factory
© 2016 Aras aras.com
A
C
F
D
I
J
K
O
L
G
Q
SN #6
SN #89
SN #44
As Built
A
C
F
D
H
J
K
O
L
G
Q
SN #6
SN #89
SN #44
As Delivered
A
C
F
D
H
J
K
O
L
G
Q
SN #6
SN #97
SN #44
As Maintained
MAINTENANCE
REPAIR
OVERHAUL
TEST
REWORK
SERVICE
OPERATIONS
DELIVERY
PREVENTIVE
CORRECTIVE
QUALITY
IOT
The Result: Full Lifecycle Traceability
© 2016 Aras aras.com
AS DELIVEREDAS BUILTAS PLANNEDAS ORDEREDAS DESIGNEDLOGICALFUNCTIONALREQUIRED AS SERVICED
B
C
FE
D
G
IH
K
M
O
L
A
J
B
C
F
D
G
IH
J
K
O
L
A
P1
C
F
D
P2
IH
J
K
O
L
G
Q
A A
C
F
D
I
J
K
O
L
G
Q
SN #6
SN #89
SN #44
A
C
F
D
H
J
K
O
L
G
Q
SN #6
SN #89
SN #44
A
C
F
D
H
J
K
O
L
G
Q
SN #6
SN #97
SN #44
R1
R2
R7
R3
R8
R5
R6
R4
R9
R10
R11
R14
R12
R13
F2
F8
F6
F4
F11
F10
F12
F9
F1
F5
F7
F3
F13
F15
F14
F16
L1
L2
L7
L3
L8
L5
L6
L4
L9
L10
L11
Conclusions
 Your Product BOM is a strategic asset
▫ Not a technicality
▫ Not a document
 Strategic BOM Management forms the basis for
▫ Interdisciplinary communication
▫ Supply chain integration
▫ Reconciliation between lifecycle phases
▫ Enterprise access control
▫ Full lifecycle traceability
© 2016 Aras aras.com
© 2016 Aras aras.com

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Strategic BOM Management

  • 1. © 2016 Aras aras.com
  • 2. Strategic BOM Management Rob McAveney Chief Architect © 2016 Aras aras.com
  • 3. What is a BOM? © 2016 Aras aras.com RAW MATERIALS ENGINEERING VARIANTS FUNCTIONAL
  • 4. What is a BOM? © 2016 Aras aras.com RAW MATERIALS ENGINEERING VARIANTS FUNCTIONAL The Bill of Materials provides a common language to communicate the composition of a product between different disciplines and organizations at all phases of the product lifecycle
  • 5. Common BOM Practices  Managed in many disparate systems ▫ Different system per discipline and/or lifecycle phase ▫ Excel fills the gaps in enterprise system coverage ▫ Manual reentry between systems  Does not cover the entire product lifecycle ▫ No tracking before As-Designed ▫ No tracking beyond As-Built ▫ No reconciliation between lifecycle phases  Informal exchange with supply chain  Treated as just another document instead of a strategic asset © 2016 Aras aras.com
  • 6. Why Treat BOMs as Strategic? © 2016 Aras aras.com Product Complexity Time Mechanical – 2D Electrical Electronic Software Systems Connected SE/MBSE Product as a Service Mechatronics Mechanical – 3D Increased product complexity is changing the game
  • 7. Why Treat BOMs as Strategic? © 2016 Aras aras.com Mechanical Design Thermal Analysis Program Management Field Service Tooling Software Testing Systems Engineering Structural Analysis Training Mass Properties Procurement Reliability Engineering Materials Management Electronics Design Facilities Management Quality Assurance Supply Chain Management Production Wire Harness Regulatory Compliance Technical Documentation Software Development Test Methods Portfolio Management Inventory Control Kinematics Customer Service Process Planning Industrial Design Sales Logistics Contract Deliverables Manufacturing Engineering Costing Simulation Management Fluid Dynamics Warranty Management Environmental Compliance Product Marketing Release Management More disciplines to cover than ever before
  • 8. Why Treat BOMs as Strategic? © 2016 Aras aras.com OEM Tier 1 Supplier Tier 1 Supplier Tier 2 Supplier Factory B Tier 2 Supplier Factory A Aftermarket Service Communication with globally distributed supply chains
  • 9. Why Treat BOMs as Strategic? © 2016 Aras aras.com Too many gaps in the product lifecycle R2 R7 R3 R8 R5 R6 R4 R9 R10 R11 R1 Requirements B C FE D G IH K M O L A J As Designed A C F D I J K O L G Q SN #6 SN #89 SN #44 As Built ???
  • 10. Step 1: Get Disciplined © 2016 Aras aras.com Update BOMSubmit Design Update BOMSubmit Design Electronic CAD Electrical CAD Mechanical CAD Software / Firmware ALM Manage Design Manage Design Mechanical PDM Mechanical components Circuit board and components Wire harness components Other disciplines Mechanical components Manage Design Update BOM Manage Design Update BOM Manage Design Update BOM Software & Firmware
  • 11. Step 2: Connect your MBOM © 2016 Aras aras.com B C FE D G IH K M O L A J As Designed P1 C F D P2 IH J K O L G Q A As Planned A C F D I J K O L G Q SN #6 SN #89 SN #44 As Built
  • 12. Step 3: Connect Requirements to EBOM © 2016 Aras aras.com R2 R7 R3 R8 R5 R6 R4 R9 R10 R11 R1 Requirements B C FE D G IH K M O L A J As Designed F2 F8 F6 F4 F11 F10 F12 F9 F1 F5 F7 F3 F13 F15 F14 F16 Functional L1 L2 L7 L3 L8 L5 L6 L4 L9 L10 L11 Logical
  • 13. Step 4: Apply Enterprise Access Control © 2016 Aras aras.com A CB D HZ GL M A CB D HZ GL M A CB D HZ L M J A CB D HZ GL M A CB D HZ L M J A CB D HZ GL M J A CB D Z GL M J A CB D HZ GL M A CB D HZ GL M A CB D HZ L M J A CB D HZ GL M A CB D HZ GL M J A CB D HZ GL M J A CB D HZ GL M J D H A CB D HZ GL M A CB D HZ GL M J A C D H J H A CB D H J A CB D HZ GL M J SUPPLIER 1 SUPPLIER 2 SUPPLIER 3 TRADE SECRET
  • 14. Step 5: Extend Beyond the Factory © 2016 Aras aras.com A C F D I J K O L G Q SN #6 SN #89 SN #44 As Built A C F D H J K O L G Q SN #6 SN #89 SN #44 As Delivered A C F D H J K O L G Q SN #6 SN #97 SN #44 As Maintained MAINTENANCE REPAIR OVERHAUL TEST REWORK SERVICE OPERATIONS DELIVERY PREVENTIVE CORRECTIVE QUALITY IOT
  • 15. The Result: Full Lifecycle Traceability © 2016 Aras aras.com AS DELIVEREDAS BUILTAS PLANNEDAS ORDEREDAS DESIGNEDLOGICALFUNCTIONALREQUIRED AS SERVICED B C FE D G IH K M O L A J B C F D G IH J K O L A P1 C F D P2 IH J K O L G Q A A C F D I J K O L G Q SN #6 SN #89 SN #44 A C F D H J K O L G Q SN #6 SN #89 SN #44 A C F D H J K O L G Q SN #6 SN #97 SN #44 R1 R2 R7 R3 R8 R5 R6 R4 R9 R10 R11 R14 R12 R13 F2 F8 F6 F4 F11 F10 F12 F9 F1 F5 F7 F3 F13 F15 F14 F16 L1 L2 L7 L3 L8 L5 L6 L4 L9 L10 L11
  • 16. Conclusions  Your Product BOM is a strategic asset ▫ Not a technicality ▫ Not a document  Strategic BOM Management forms the basis for ▫ Interdisciplinary communication ▫ Supply chain integration ▫ Reconciliation between lifecycle phases ▫ Enterprise access control ▫ Full lifecycle traceability © 2016 Aras aras.com
  • 17. © 2016 Aras aras.com