Nexteer Automotive Realizing Enterprise-wide PLM Vision with Aras


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Nexteer Automotive Realizing Enterprise-wide PLM Vision with Aras

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Nexteer Automotive Realizing Enterprise-wide PLM Vision with Aras

  1. 1. Realizing an Enterprise-Wide PLM Vision
  2. 2. Historic Overview 1905 Buick is formed 1906 Jackson, Church & Wilcox Co. is formed 1909 Jacox is purchased by Buick May 16, 2011 2
  3. 3. Jacox a “Division” of GM 1913 Buick is part of GM p 1917 Jacox becomes GM’s first Parts Division May 16, 2011 3
  4. 4. Saginaw Steering Gear 1928 name changes to SSG May 16, 2011 4
  5. 5. Delphi Automotive Systems 1999 Delphi separates from GM 2006 Centennial May 16, 2011 5
  6. 6. Nexteer Automotive 2009 Delphi Automotive sells Steering Division back to GM Business renamed “Nexteer Automotive” May 16, 2011 6
  7. 7. Nexteer Automotive Pacific Century Motors  (PCM) ( ) November, 2010 GM Sells Nexteer Automotive to Pacific Century Motors May 16, 2011 7
  8. 8. Product Technologies Hydraulic Steering Electric Steering Columns Steering Systems Systems Steering Gears Intermediate Column Assist EPS Shafts Steering Pumps Rack Assist EPS Single Pinion EPS Steering Hoses Halfshafts Propeller Shaft Joints Rear Steer EPSSteering Solutions Services Corp – Security Classification May 16, 2011 8
  9. 9. Over 100 years of Innovation1906 1951 1960s 1970s 1980s 1995 1999 2004 2010 201X Steer-by-Wire Active Vehicle Dynamic Control Active Energy Absorption Column TriGlide Halfshaft Joint Power Tilt / Telescope Column QUADRASTEER Speed Variable Assist Electric Power Steering g Globalized Engineering Air Bag Column First R&P Gear - Plant 7 Tilt–Wheel Steering Columns Industry-leading engineering and Front Wheel Drive Halfshafts Energy Absorbing Column product development capabilities Hydraulic Assisted SteeringManual Steering Consistently pioneer new steering technologies that enhance safety, fuel efficiency, comfort and convenience May 16, 2011 9
  10. 10. Global Engineering &Customer SupportGlobal SystemsEngineering for Saginaw, MI 16 Sites SEC all customers 10 Countries Dearborn, Munich, Beijing, MI Germany China CSC CSC CSC Lingyun,Michigan China PG CSC Tychy, T ch Poland Seoul, Arizona CSC Korea PG CSC Russelsheim, Tremblay, Torino, Germany France Italy CSC AEC CSC Suzhou, China AEC Porto Alegre, Bengaluru, Brandon, Brazil India Australia CSC CSC CSC May 16, 2011 10
  11. 11. Global Manufacturing Saginaw , 20 Plants Michigan 13 Sites Gliwice, Poland 7 Countries Zhuozhou, China Tychy, Poland Gurgaon, IndiaJuarez,Mexico Wuhu, China Sabinas Hildalgo, Suzhou, China Queretaro, Queretaro Mexico Porto Alegre Bengaluru, Somerton, Brazil India Australia May 16, 2011 11
  12. 12. New Focus Required Nexteer now on its own – no more “mothership” mothership We are re-defining our company vision, strategies, goals Can our current business information systems support this vision? t t thi i i ? May 16, 2011 12
  13. 13. Nexteer Business Applications -Current State Stand-alone applications – islands of automation Redundant data entry Lack of synchronization Excel / eRooms / Google sites / Access databases May 16, 2011 13
  14. 14. Original Application Focus Investigated options to replace Configuration Management automation toolCM automation tool (original state) CM automation tool (desired state) − License costs – based on Delphi size − License costs – much smaller company − Extensive customized code − Highly configurable g y g − Approaching end of vendor support − Less reliant on vendor support − Delphi infrastructure support − Nexteer infrastructure support − Reliance on IT for changes − Functional areas play larger role May 16, 2011 14
  15. 15. Investigate CM Tool Replacement – Team ObjectivesCurrent CM Automation Tool Integrated Joint Engineering / IT / Program Mgt Config Mfg activity – began January 2009 BOM with Mgt g Documents Program Documents D t Mgt Evaluate software to replace current CostStudies Develop- functionality ment − “Out of the box with minimal custom code Out box” BOM − Configurable − Intuitive user interface PPAP Data Mgt − Can integrate with PDM Tool Validation DFMEA/ Quality Prototypes Additionally, determine if software can DSSBFM Documents support: − Program Management − Development BOM − Cost Studies − Prototype Builds PDM Product CAD Spec. S − Other PLM functionality Mgt Tool Docs May 16, 2011 15
  16. 16. Developing a PLM VisionLeading Change - By John Kotter Vision – sensible and appealing picture of the future Strategies – logic for how the vision can be achieved Plans – specific steps and ti t bl t i l Pl ifi t d timetables to implement th t the strategies Budgets – plans converted into financial projections and goals Vision Strategies Plans Budgets May 16, 2011 16
  17. 17. Developing a PLM VisionLeading Change - By John Kotter 6 characteristics of effective visions Vision − Imaginable – conveys a picture of what the future will look like − Desirable – appeals to the long term interests of stakeholders − Feasible – comprises realistic, attainable goals − Focused – clear enough to provide guidance in decision making − Flexible Fle ible – general eno gh to allo indi id al initiati e and alternati e enough allow individual initiative alternative responses in changing conditions − Communicable – easy to communicate, can be explained in 5 minutes y p May 16, 2011 17
  18. 18. Nexteer’s PLM Vision StatementNexteer is an enterprise thatuses systems as a strategic Visionbusiness approach to driveglobal common businessprocesses using commonglobal data data. May 16, 2011 18
  19. 19. Nexteer’s PLM VisionNexteer’s PLM system: Be easy for global users to learn and use Vision Use a configurable web interface Be flexible, configurable, and scalable Be recognized by p p as an effective way to p g y people y perform their j jobs, , providing value and productivity to the enterprise Improve the accuracy, availability and control of information throughout the Nexteer Business System product lifecycle Be configured to allow integration of future business acquisitions or the removal of divested business data May 16, 2011 19
  20. 20. Nexteer’s PLM TransformationCurrent CM Automation Tool PLM ERP Integrated Config Mfg Program BOM with Inventory Mgt Documents Mgt Manufac- Documents Mgt g turing Enterprise Develop- Financials Sched- Cost ment uling Studies BOM Shared Data Shared Data Customer PPAP Mgt Data Mgt Validation Quality Documents Routings DFMEA/ Prototypes Shipping Supply DSSBFM Chain Mgt Shared Product CAD Spec. Mgt Data Docs PDM May 16, 2011 20
  21. 21. Aras Innovator Fits the Nexteer PLM VisionCurrent CM Automation Tool Current Aras Innovator Modules Integrated Config BOM with Mfg Program Program Management Mgt Documents Mgt Documents Product Engineering Develop- PDM Cost ment CMII Studies BOM Shared RoHS Data Quality Planning PPAP Data Mgt APQP Validation LEAN Product Development Quality DFMEA/ Documents Prototypes DSSBFM + Open Source Industry Developed Solutions p Shared Product CAD Spec. + Nexteer Developed Mgt Data Docs Solutions as Needed May 16, 2011 21
  22. 22. Contact InformationBob Lipscomb, CMfgE, CMIICSr. Manufacturing EngineerNexteer Automotive Systems3900 Holland RoadSaginaw, MI 48601Phone: 1 - (989) 757-4570E-Mail: robert.lipscomb@nexteer.comLinked In: p p May 16, 2011 22
  23. 23. Realizing an Enterprise-Wide PLM Vision