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OFSTARTING THE ICE PLANT AS SMALL SCALE INDUSTRY PRESENTED BY -VIJAY K. NARKARNI -AJINKYA Y. PATIL -DIPAK D. PATIL
PROJECT MODEL CONSTRAINTS ICE INPUT OUTPUT PLANT MECHANISM
Project concept The key points to the concept are as follows:-I. Fulfill the ever growing requirement of ice.II. For fish preservation in hot climate.III. To provide ice at reasonable rate.IV. To make good relation with buyers.
Potential studies We made potential studies and we found that Dhulia requires 40 ton/day ice . During the peak time requirement goes up to value of 80 ton/day ice.Ice is in very much demands in following fields :-1. Occasions and ceremonies .2. Fish preservation.3. Raswanti sellers.4. Ice cream parlors .5. Cold storages.
SWOT ANALYSIS STRENGTH- Need of ice in Dhulia. WEAKNESS- Inadequate contacts for selling ice. Capital. OPPORTUNITIES- Hot climate. Retailers Fish preservation Raswanti walas THREATS- Competitors. Melt-able product
STRATEGY FOR ACQUIRINGCUSTOMERS At beginning work as retailer Provide ice to all buyers at benefit of 3% Provide maximum customer satisfaction By doing so make good relation with buyers Once contact are generated stop supply of ice from source and start supplying from own plant
requirements Suitable Location Land Structural construction of ice plant Utilities Machineries Management Labour Clients
PLANT LAYOUT• Air Cooled or Water Cooled or with Evaporative Condensers• Any Environment-compatible Refrigerant (ammonia or halocarbons)• Standard Ice Cans Square or Rectangular for 25 kg or 50 kg Blocks
Technology &Manufacturing Process Due to cost competitiveness and ease of operation Ammonia base refrigeration system is suggested for ice plant. Main components of Ammonia based refrigeration system, including Blast freezer and Ice plant are: a) Ammonia compressors b) Condensers / heat exchangers c) Ammonia receivers d) Cooling coils and Evaporators e) Chilling tanks For Ice plant & preparatory for freezing plant
UTILITIES 50 KVA power and 20 KL water as per day basis will be the basic requirement for the proposed unit. MAN POWER REQUIREMENT The unit would require total 10 persons that will include 1 managers, 2 supervisors, 4 plant operators and 3 semi skilled labourers. SUGGESTED LOCATION The suggested location for the ice plant is Dhulia.Due to less competitors and having opportunity to maximise the profit. PROJECT TIME LINE The proposed project will have cumulative implementation period of 12 - 15 months of which 5 to 6 months would entail obtaining the obligatory clearances from various authorities.
Product distribution chart Sales in % 5 25 25 fish preservation rasawanti sellers 20 Occasions and ceremony 25 retailers other
PROJECT COST AND FINANCESR. NO PROJECT SPECIFICATION COST IN RS. 1) Land and land development 5,00,000/- 2) Building and civil works 2,50,000/- 3) Plant & Machinery 8,00,000/- Total Fixed Assets 15,50,000/- 4) Margin Money for working capital 20000/- Estimated Block Capital Cost of Project 15,70,000/- Means of Finance 5) Promoters contribution 10,00,000/- 6) Term loan 6,00,000/- Total Means of Finance 16,00,000/-
Gross income in one year No of ice slabs manufacture per day = 35 ( slabs ) Weight of 1 slab = 160 ( kg ) Selling price of 1 slab = 250 ( INR ) Total no of slabs manufactured in 1 month= 1050 (slabs ) Gross income in 1 month = 2,62,500( INR ) ----------------------- Gross income in one year = 31,50,000 (INR)
ROI CALCULATION Sr.No. SPECIFICATIONS COST IN INR 1) Starting Investment 15,70,000/- RUNNING COST P.A. 2) Workers expenditure 6,60,000/- 3) Electrical expenditure 1,80,000/- 4) Maintenance charges 1,90,000/- TOTAL RUNNING COST 10,30,000/- RETURN ON INVESTMENT 31,00,000- (15,70,000+10,30,0 00)=5,00,000/-
Clearances Required Proposed project will have plant and machinery investment within INR 16 lacks and hence it will be covered under SSI unit. The project will require obtaining provisional and permanent SSI registration from District Industries Centre, Jalgaon