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NATIONAL INSTITUTE OF TECHNOLOGY RAIPUR
DEPARTMENT OF MINING ENGINEERING
A TERM PROJECT
“ACTIVE TREATMENT OF ACID MINE DRAINAGE”
IN
POLLUTION CONTROL ENGINEERING
PREPARED BY:
AMIT KUMAR
ROLL NO. 18121008
B.TECH. MINING ENGINEERING 5TH
SEMESTER
UNDER GUIDANCE OF:
DR. M.D. PATEL
ASSOCIATE PROFESSOR
DEPARTMENT OF MINING ENGINEERING
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ACKNOWLEDGEMENT
I would like to express my special thank of gratitude to respected Dr. M.D. PATEL
and T.SAI KUMAR sir for his guidance, help and useful suggestion and give us
opportunity to do this project on “active treatment of acid mine drainage”
(Pollution control engineering).
3 | P a g e
INDEX
Table of Contents
1.INTRODUCTION: -...........................................................................................4
2. ACTIVE TREATMENT OF ACID MINE DRAINAGE(AMD): - ..............................5
2.1 AERATION .................................................................................................5
2.2 NEUTRALIZATION......................................................................................5
2.3 REVERSE OSMOSIS: -.................................................................................7
2.4 ION EXCHANGE: -......................................................................................8
2.5 ELECTRODIALYSIS: -...................................................................................8
2.6 ZEOLITES: -................................................................................................8
CONCLUSION: -................................................................................................10
REFERENCES LINKS: -.......................................................................................11
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1.INTRODUCTION: -
Acid Mine Drainage (AMD) is currently the main pollutant of surface water in
the mid-Atlantic region. AMD is caused when water flows over or through
sulphur-bearing materials forming solutions of net acidity. AMD comes mainly
from abandoned coal mines and currently active mining. AMD degrades more
than 4,500 stream miles in the mid-Atlantic region with the loss of aquatic life,
and restricts stream use for recreation, public drinking water and industrial
water supplies.
 Mine drainage is metal-rich water formed from chemical reaction
between water and rocks containing sulphur-bearing minerals.
 The runoff formed is usually acidic and frequently comes from areas
where ore or coal mining activities have exposed rocks containing pyrite,
a sulphur bearing mineral.
 Metal-rich drainage can also occur in mineralized areas that have not
been mined.
 Mine drainage is formed when pyrite, an iron sulphide, is exposed and
reacts with air and water to form sulfuric acid and dissolved iron.
 Some or all of this iron can precipitate to form the red, orange, or yellow
sediments in the bottom of streams containing mine drainage
 The acid runoff further dissolves heavy metals such as copper, lead,
mercury into ground or surface water
 The rate and degree by which acid-mine drainage proceeds can be
increased by the action of certain bacteria.
5 | P a g e
2. ACTIVE TREATMENT OF ACID MINE DRAINAGE(AMD): -
The most extensively used methodology to mitigate AMD is active treatment
that includes various processes such as aeration, addition of neutralizing agents,
reverse osmosis, ion exchange, electro dialysis and natural zeolites. Active
treatment systems, as the name suggests, requires a constant maintenance of
the system, supplying.
2.1 AERATION
Aeration is done to introduce air into water, which facilitates the
oxygen to combine with metals and forms metal oxides, which gets precipitated.
Different type of aerators are available for this process, but mechanical surface
aerators are used for hydrated lime treatment plants for the treatment of highly
acidic and reduced water. Mechanical surface aeration helps to incorporate
oxygen into water by rotating its blades located beneath the water in aeration
basins. Aerator creates turbulence that disperses air bubbles and keeps the iron
floc in suspension. High velocity spray nozzles are used for in-line aerators to
improve the contact between air and water. However, the efficiency of aeration
in terms of ferrous ion oxidation depends on pH, as inorganic oxidation reaction
is slow below pH 5. Therefore, this oxidation process is combined with the
addition of base, to neutralize PH.
2.2 NEUTRALIZATION
For neutralization and treatment of AMD, some chemicals
such as limestone, hydrated lime, pebble quick lime, soda ash briquettes, caustic
soda, ammonia, magnesium hydroxide, magna lime are widely used.
Enhancement of pH of the solution to precipitate the insoluble metals as
hydroxides or carbonates and for rapid chemical oxidation of ferrous iron is
done by providing sufficient amount of alkalinity in the solution. Most of the
metal ions except Fe3+, precipitate from water in a pH range of 6-9. Therefore,
appropriate neutralizing agents are chosen for specific condition. Table 2
summarizes the characteristics as well as the advantages-disadvantages of using
different neutralization materials.
Figure below shows conventional treatment plant that uses lime for the
treatment of AMD. Lime is added to the reactor filled with AMD to enhance the
pH of AMD which facilitates the precipitation of metals present in AMD. Then,
flocculent is added and stirred into flocculent reactor to encourage the floc
formation and enhance the settling rate of the precipitated metals in form of
larger particles. Then the treated water is taken out from the flocculent reactor
and sludge disposed of.
6 | P a g e
LIME
FLOCCULANT
EFFULUENT
AMD
F
f
LIME REACTOR SLUDGE DISPOSAL
Fig. Conventional AMD Treatment Plant
Flocculent
REACTOR
7 | P a g e
2.3 REVERSE OSMOSIS: -
AMD when treated by reverse osmosis produces high quality effluent
water which is suitable for potable or industrial use, while the concentrated
acidic brine solution left behind contains Fe and sulphate. Ultra-Pressure
Reverse Osmosis (ULPRO) attains 97% and 96% rejections of heavy metal and
total conductivity in comparison to Nano filtration (NF) with 90% and 48%
rejection, respectively. However, the major disadvantage of this process is less
water recovery efficiency (13.8%-15.3%). High pressure is essential for more
water recovery, which in turn enhances treatment cost. Researchers have also
reported about the fouling of exchange membranes, which requires increase of
membrane voltage in continuous manner. Therefore, membrane for longer
operational time. Moreover, this process is only useful for the AMD laden with
low metal concentrations. Therefore, the applicability of RO and nanofiltration
needs to be investigated further for the treatment of AMD with high metal
concentrations as well as requirement for the pre or post treatment or another
stage of reverse-osmosis treatment for complying the environmental standards.
8 | P a g e
2.4 ION EXCHANGE: -
Ion exchange is the reversible interchange of ions between
a solid medium and the aqueous solution. Ion exchange resins or materials
comprise of chemically inert polymer matrix with functional groups that are
anionic or cationic. For treatment of hard water, water is passed through a bed
of ion exchange material, which is charged with monovalent cations, such as
sodium. Treatment of South African gold mines acidic drainage was done by
heavy metal precipitation using lime followed by ion exchange for calcium and
magnesium with sodium ions. Although, ion exchange generates 98% water
recovery, but it requires some pre-treatment that increases the cost of
treatment process. Feng et al. (2000) reported that an ion exchange plant with
a capacity 2.5 ML/d treating AMD effluent, requires 2.5 kg/m3 acid for
regeneration of resin, 2.5 kg/m3 of lime and produces 98% of water recovery.
For the whole operation, estimated cost is US$0.40/m3. On other side, Gaikwad
et al. (2010) carried out the performance and design of ion exchange column
treating the AMD contaminated with copper. It was evaluated that for
treatment of 5.137x10-3 m3 /cycle of water and resin capacity of 36 kg/m3,
required 9.8175 x 10-4 m3 of resin. It was also reported that the diameter of the
ion-exchange column was approximately 0.05 m and the amount of water
required for backwashing was 0.4594 m3 /hr.
2.5 ELECTRODIALYSIS: -
Electrodialysis (ED) unit consists of number of narrow
compartments separated by closely spaced membranes and its each
compartment is divided with cation and anion membranes. Positive and
negative electrodes are placed at extreme opposite end of the unit. After filling
the channels with solution, electrodes are energized and the ions in solution
migrate towards the charged poles and ions are collected on the membranes
(Skousen et al., 1998, Buzzi et al., 2011). Buzzi et al. (2013) has studied the
effectiveness of electrodialysis for the pre-treated acidic drainage with
microfiltration. However, if AMD contains Fe, then it forms a precipitate at the
surface of cation-removal of Fe is considered as a pre-treatment for ED process
to treat the acidic water.
2.6 ZEOLITES: -
Zeolites are known to be naturally occurring hydrated aluminosilicate minerals.
They are closely related to the group of minerals known as “tectosilicates”. The
formation of natural zeolites is due to alteration of glass rich volcanic rocks by
fresh water or by seawater. Three-dimensional frameworks of SiO4 and AlO4
formed the backbone of zeolite structure. Size of aluminium ion is very tiny to
9 | P a g e
occupy the central position of the tetrahedron of four oxygen atoms, and the
isomorphous replacement of Si4+ by Al3+, which in turn produce negative
charge in the lattice. This net negative charge is balanced with the exchangeable
cation (sodium, potassium or calcium). Cations are also interchangeable with
some cations that are present in the solution (Pb2+, Cd2+, Zn2+, and Mn2+). The
best part in case of zeolite is ions, which are exchangeable and comparatively
harmless which makes them a suitable component for treating the heavy metal
laden wastewater. Adsorption rate of heavy metal ions from solution follow the
progression: Fe3+ >Zn2+>Cu2+>Mn2+. However, the efficiency of natural
zeolites is exhausted after few adsorption cycles. Table 3 summarizes the
advantage and the difficulties associated with reverse osmosis, ion exchange,
electrodialysis and natural zeolites during treatment of acid mine water.
10 | P a g e
CONCLUSION: - Treatment of acid mine drainage can be accomplished by
either active or passive treatment systems. Choice between active and
passive treatment and appropriate selection of systems within each
category is critical for treatment success. In general, active treatment is
more commonly used at operational mines whereas passive treatment is
typically considered for closed and abandoned mines. Operational mines
often have limited space for remediation systems and have large and
fluctuating flow rates with changing drainage chemistry as mining
proceeds, factors that are addressed more easily with active than passive
treatment.
11 | P a g e
REFERENCES LINKS: -
 http://www.sosbluewaters.org/epa-what-is-acid-mine-
drainage%5B1%5D.pdf
 https://doi.org/10.30955/gnj.002610
 https://www.tandfonline.com/doi/full/10.1080/00288306.2010
.500715

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Active Treatment Of Acid Mine drainage(AMD)

  • 1. 1 | P a g e NATIONAL INSTITUTE OF TECHNOLOGY RAIPUR DEPARTMENT OF MINING ENGINEERING A TERM PROJECT “ACTIVE TREATMENT OF ACID MINE DRAINAGE” IN POLLUTION CONTROL ENGINEERING PREPARED BY: AMIT KUMAR ROLL NO. 18121008 B.TECH. MINING ENGINEERING 5TH SEMESTER UNDER GUIDANCE OF: DR. M.D. PATEL ASSOCIATE PROFESSOR DEPARTMENT OF MINING ENGINEERING
  • 2. 2 | P a g e ACKNOWLEDGEMENT I would like to express my special thank of gratitude to respected Dr. M.D. PATEL and T.SAI KUMAR sir for his guidance, help and useful suggestion and give us opportunity to do this project on “active treatment of acid mine drainage” (Pollution control engineering).
  • 3. 3 | P a g e INDEX Table of Contents 1.INTRODUCTION: -...........................................................................................4 2. ACTIVE TREATMENT OF ACID MINE DRAINAGE(AMD): - ..............................5 2.1 AERATION .................................................................................................5 2.2 NEUTRALIZATION......................................................................................5 2.3 REVERSE OSMOSIS: -.................................................................................7 2.4 ION EXCHANGE: -......................................................................................8 2.5 ELECTRODIALYSIS: -...................................................................................8 2.6 ZEOLITES: -................................................................................................8 CONCLUSION: -................................................................................................10 REFERENCES LINKS: -.......................................................................................11
  • 4. 4 | P a g e 1.INTRODUCTION: - Acid Mine Drainage (AMD) is currently the main pollutant of surface water in the mid-Atlantic region. AMD is caused when water flows over or through sulphur-bearing materials forming solutions of net acidity. AMD comes mainly from abandoned coal mines and currently active mining. AMD degrades more than 4,500 stream miles in the mid-Atlantic region with the loss of aquatic life, and restricts stream use for recreation, public drinking water and industrial water supplies.  Mine drainage is metal-rich water formed from chemical reaction between water and rocks containing sulphur-bearing minerals.  The runoff formed is usually acidic and frequently comes from areas where ore or coal mining activities have exposed rocks containing pyrite, a sulphur bearing mineral.  Metal-rich drainage can also occur in mineralized areas that have not been mined.  Mine drainage is formed when pyrite, an iron sulphide, is exposed and reacts with air and water to form sulfuric acid and dissolved iron.  Some or all of this iron can precipitate to form the red, orange, or yellow sediments in the bottom of streams containing mine drainage  The acid runoff further dissolves heavy metals such as copper, lead, mercury into ground or surface water  The rate and degree by which acid-mine drainage proceeds can be increased by the action of certain bacteria.
  • 5. 5 | P a g e 2. ACTIVE TREATMENT OF ACID MINE DRAINAGE(AMD): - The most extensively used methodology to mitigate AMD is active treatment that includes various processes such as aeration, addition of neutralizing agents, reverse osmosis, ion exchange, electro dialysis and natural zeolites. Active treatment systems, as the name suggests, requires a constant maintenance of the system, supplying. 2.1 AERATION Aeration is done to introduce air into water, which facilitates the oxygen to combine with metals and forms metal oxides, which gets precipitated. Different type of aerators are available for this process, but mechanical surface aerators are used for hydrated lime treatment plants for the treatment of highly acidic and reduced water. Mechanical surface aeration helps to incorporate oxygen into water by rotating its blades located beneath the water in aeration basins. Aerator creates turbulence that disperses air bubbles and keeps the iron floc in suspension. High velocity spray nozzles are used for in-line aerators to improve the contact between air and water. However, the efficiency of aeration in terms of ferrous ion oxidation depends on pH, as inorganic oxidation reaction is slow below pH 5. Therefore, this oxidation process is combined with the addition of base, to neutralize PH. 2.2 NEUTRALIZATION For neutralization and treatment of AMD, some chemicals such as limestone, hydrated lime, pebble quick lime, soda ash briquettes, caustic soda, ammonia, magnesium hydroxide, magna lime are widely used. Enhancement of pH of the solution to precipitate the insoluble metals as hydroxides or carbonates and for rapid chemical oxidation of ferrous iron is done by providing sufficient amount of alkalinity in the solution. Most of the metal ions except Fe3+, precipitate from water in a pH range of 6-9. Therefore, appropriate neutralizing agents are chosen for specific condition. Table 2 summarizes the characteristics as well as the advantages-disadvantages of using different neutralization materials. Figure below shows conventional treatment plant that uses lime for the treatment of AMD. Lime is added to the reactor filled with AMD to enhance the pH of AMD which facilitates the precipitation of metals present in AMD. Then, flocculent is added and stirred into flocculent reactor to encourage the floc formation and enhance the settling rate of the precipitated metals in form of larger particles. Then the treated water is taken out from the flocculent reactor and sludge disposed of.
  • 6. 6 | P a g e LIME FLOCCULANT EFFULUENT AMD F f LIME REACTOR SLUDGE DISPOSAL Fig. Conventional AMD Treatment Plant Flocculent REACTOR
  • 7. 7 | P a g e 2.3 REVERSE OSMOSIS: - AMD when treated by reverse osmosis produces high quality effluent water which is suitable for potable or industrial use, while the concentrated acidic brine solution left behind contains Fe and sulphate. Ultra-Pressure Reverse Osmosis (ULPRO) attains 97% and 96% rejections of heavy metal and total conductivity in comparison to Nano filtration (NF) with 90% and 48% rejection, respectively. However, the major disadvantage of this process is less water recovery efficiency (13.8%-15.3%). High pressure is essential for more water recovery, which in turn enhances treatment cost. Researchers have also reported about the fouling of exchange membranes, which requires increase of membrane voltage in continuous manner. Therefore, membrane for longer operational time. Moreover, this process is only useful for the AMD laden with low metal concentrations. Therefore, the applicability of RO and nanofiltration needs to be investigated further for the treatment of AMD with high metal concentrations as well as requirement for the pre or post treatment or another stage of reverse-osmosis treatment for complying the environmental standards.
  • 8. 8 | P a g e 2.4 ION EXCHANGE: - Ion exchange is the reversible interchange of ions between a solid medium and the aqueous solution. Ion exchange resins or materials comprise of chemically inert polymer matrix with functional groups that are anionic or cationic. For treatment of hard water, water is passed through a bed of ion exchange material, which is charged with monovalent cations, such as sodium. Treatment of South African gold mines acidic drainage was done by heavy metal precipitation using lime followed by ion exchange for calcium and magnesium with sodium ions. Although, ion exchange generates 98% water recovery, but it requires some pre-treatment that increases the cost of treatment process. Feng et al. (2000) reported that an ion exchange plant with a capacity 2.5 ML/d treating AMD effluent, requires 2.5 kg/m3 acid for regeneration of resin, 2.5 kg/m3 of lime and produces 98% of water recovery. For the whole operation, estimated cost is US$0.40/m3. On other side, Gaikwad et al. (2010) carried out the performance and design of ion exchange column treating the AMD contaminated with copper. It was evaluated that for treatment of 5.137x10-3 m3 /cycle of water and resin capacity of 36 kg/m3, required 9.8175 x 10-4 m3 of resin. It was also reported that the diameter of the ion-exchange column was approximately 0.05 m and the amount of water required for backwashing was 0.4594 m3 /hr. 2.5 ELECTRODIALYSIS: - Electrodialysis (ED) unit consists of number of narrow compartments separated by closely spaced membranes and its each compartment is divided with cation and anion membranes. Positive and negative electrodes are placed at extreme opposite end of the unit. After filling the channels with solution, electrodes are energized and the ions in solution migrate towards the charged poles and ions are collected on the membranes (Skousen et al., 1998, Buzzi et al., 2011). Buzzi et al. (2013) has studied the effectiveness of electrodialysis for the pre-treated acidic drainage with microfiltration. However, if AMD contains Fe, then it forms a precipitate at the surface of cation-removal of Fe is considered as a pre-treatment for ED process to treat the acidic water. 2.6 ZEOLITES: - Zeolites are known to be naturally occurring hydrated aluminosilicate minerals. They are closely related to the group of minerals known as “tectosilicates”. The formation of natural zeolites is due to alteration of glass rich volcanic rocks by fresh water or by seawater. Three-dimensional frameworks of SiO4 and AlO4 formed the backbone of zeolite structure. Size of aluminium ion is very tiny to
  • 9. 9 | P a g e occupy the central position of the tetrahedron of four oxygen atoms, and the isomorphous replacement of Si4+ by Al3+, which in turn produce negative charge in the lattice. This net negative charge is balanced with the exchangeable cation (sodium, potassium or calcium). Cations are also interchangeable with some cations that are present in the solution (Pb2+, Cd2+, Zn2+, and Mn2+). The best part in case of zeolite is ions, which are exchangeable and comparatively harmless which makes them a suitable component for treating the heavy metal laden wastewater. Adsorption rate of heavy metal ions from solution follow the progression: Fe3+ >Zn2+>Cu2+>Mn2+. However, the efficiency of natural zeolites is exhausted after few adsorption cycles. Table 3 summarizes the advantage and the difficulties associated with reverse osmosis, ion exchange, electrodialysis and natural zeolites during treatment of acid mine water.
  • 10. 10 | P a g e CONCLUSION: - Treatment of acid mine drainage can be accomplished by either active or passive treatment systems. Choice between active and passive treatment and appropriate selection of systems within each category is critical for treatment success. In general, active treatment is more commonly used at operational mines whereas passive treatment is typically considered for closed and abandoned mines. Operational mines often have limited space for remediation systems and have large and fluctuating flow rates with changing drainage chemistry as mining proceeds, factors that are addressed more easily with active than passive treatment.
  • 11. 11 | P a g e REFERENCES LINKS: -  http://www.sosbluewaters.org/epa-what-is-acid-mine- drainage%5B1%5D.pdf  https://doi.org/10.30955/gnj.002610  https://www.tandfonline.com/doi/full/10.1080/00288306.2010 .500715