Process Simulation of Tube Stamping on HyperWorks Platform2013 European Altair Technology Conference- Turin
Happy 23rdApril National Sovereignty and Childrens Day!
AGENDAo About Uso About Twist Beamo Advantages and Disadvantages of Twist Beam Processo Forming Analysis of Beamo Conclusi...
M.Kemal Coşkunöz2012 Turnover :495.26 m.€No. of Employees :320060 YEARS EXPERIENCE IN METAL FORMINGÇOŞKUNÖZ HOLDING
COSKUNOZ BUSINESSGROUPCOŞKUNÖZEDUCATIONFOUNDATIONCoskunozDefence &AerospaceA.ŞCoşkunözRadiatorA.ŞCemTransportA.ŞRUBBERBelt...
MACHINERYGROUPLASERTECHNOLOGIESDEFENCEAEROSPACEAUTOMATIONGROUPTOOLING GROUPAUTOMOTIVEGROUPCAD Catia V5 SolidWorks UniGr...
R&D CENTERBenchmarking Data AcquisitionReverse EngineeringOptimizationComputer Aided DesignDurability TestPrototype Produc...
TWIST BEAM- 3 primary forces at tyre contact patch Longitudinal Lateral Vertical- Additional Torque LoadingFrom Braking...
TWIST BEAM*3COMPONENTS OF CURRENT TWIST BEAM
TWIST BEAMSTABILIZERSTABILIZERSUPPORTBRACKETSFASTENERSCOMPONENTS OF CURRENT TWIST BEAM*2
TWIST BEAMCOMPONENTS OF A NEW CONCEPT TWIST BEAM*2A new concept twist beam eleminates multiple parts on beam
TWIST BEAMADVANTAGESIt reduces ;1- COST ,2- WEIGHT,3- ASSEMBLY TIME,4- CO2 EMMISSION,
TWIST BEAMDISADVANTAGES1- COMPLICATED PROCESS ,2- DIFFICULTY ON REPEATIBILITY OF PRODUCT AND PROCESS QUALITY ,
TWIST BEAMOLD VERSION NEW VERSIONTotal Weight 20.544 kg 17.485 kgWeight Part w.o.Fasteners20.324 kg 17.220 kgWeight Fasten...
Thickness3,2FORMING ANALYSIS OF TWISTBEAMTUBE GEOMETRY MATERIAL PROPERTIESFor Failure Criteria
FORMING ANALYSIS OF TWISTBEAM
FORMING ANALYSIS OF TWISTBEAMHYPERFORM INCREMENTAL RADIOSS USER INTERFACE
FORMING ANALYSIS OF TWISTBEAMFORMING OPERATIONS (OP 10 – PREFORMING PROCESS)
FORMING ANALYSIS OF TWISTBEAMFORMING OPERATIONS (OP 20 – V SHAPE FORMING PROCESS)*.STA dataTransferFrom Op 10 to Op20
FORMING ANALYSIS OF TWISTBEAMFORMING RESULTSAfter Surface Development Before Surface Development
FORMING ANALYSIS OF TWISTBEAMFORMING RESULTS
COMPARISON OF RESULTSFORMING ANALYSIS OF TWISTBEAMSURFACE DEVELOPMENT
CONCLUSIONS1- It is easy to create a tube stamping finite element model on Hyperworks bypassing through user profiles betw...
RESOURCES1- Mechanics of Sheet Metal Forming , Z.Marciniak , J.L.Duncan , S.J. Hu2- http:// a2mac1.com3-http://incar.thyss...
Thanks For Your AttentionQUESTIONS & ANSWERSMesut KAYAR&D Supervisormekaya@coskunoz.com.trMetin ÇALLIFEA Responsiblemcalli...
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Process Simulation of Tube Stamping on HyperWorks Platform

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Process Simulation of Tube Stamping on HyperWorks Platform

  1. 1. Process Simulation of Tube Stamping on HyperWorks Platform2013 European Altair Technology Conference- Turin
  2. 2. Happy 23rdApril National Sovereignty and Childrens Day!
  3. 3. AGENDAo About Uso About Twist Beamo Advantages and Disadvantages of Twist Beam Processo Forming Analysis of Beamo Conclusions
  4. 4. M.Kemal Coşkunöz2012 Turnover :495.26 m.€No. of Employees :320060 YEARS EXPERIENCE IN METAL FORMINGÇOŞKUNÖZ HOLDING
  5. 5. COSKUNOZ BUSINESSGROUPCOŞKUNÖZEDUCATIONFOUNDATIONCoskunozDefence &AerospaceA.ŞCoşkunözRadiatorA.ŞCemTransportA.ŞRUBBERBeltanVibracousticA.ŞBetasealsA.ŞBelkaA.ŞMETALCoşkunöz MetalForm A.ŞCoşkunözMA A.ŞAUTOMOTIVE MACHINERY AEROSPACE TRANSPORTHEATING ENERGYCoşkunözSolarA.ŞSınırsızEnerji A.ŞHOLDING COMPANIES
  6. 6. MACHINERYGROUPLASERTECHNOLOGIESDEFENCEAEROSPACEAUTOMATIONGROUPTOOLING GROUPAUTOMOTIVEGROUPCAD Catia V5 SolidWorks UniGraphicsFORMING Autoform HyperformFEA HyperMesh Radioss Optistruct Acusolve CFDTOOL KINEMATIC Expressus72R&D CENTERHUMAN RESOURCES SOFTWARES
  7. 7. R&D CENTERBenchmarking Data AcquisitionReverse EngineeringOptimizationComputer Aided DesignDurability TestPrototype ProductionComputer Aided Engineering
  8. 8. TWIST BEAM- 3 primary forces at tyre contact patch Longitudinal Lateral Vertical- Additional Torque LoadingFrom Braking(Combined with aLongitudinal Force)
  9. 9. TWIST BEAM*3COMPONENTS OF CURRENT TWIST BEAM
  10. 10. TWIST BEAMSTABILIZERSTABILIZERSUPPORTBRACKETSFASTENERSCOMPONENTS OF CURRENT TWIST BEAM*2
  11. 11. TWIST BEAMCOMPONENTS OF A NEW CONCEPT TWIST BEAM*2A new concept twist beam eleminates multiple parts on beam
  12. 12. TWIST BEAMADVANTAGESIt reduces ;1- COST ,2- WEIGHT,3- ASSEMBLY TIME,4- CO2 EMMISSION,
  13. 13. TWIST BEAMDISADVANTAGES1- COMPLICATED PROCESS ,2- DIFFICULTY ON REPEATIBILITY OF PRODUCT AND PROCESS QUALITY ,
  14. 14. TWIST BEAMOLD VERSION NEW VERSIONTotal Weight 20.544 kg 17.485 kgWeight Part w.o.Fasteners20.324 kg 17.220 kgWeight Fasteners 0.220 kg 0.265 kg*2*2
  15. 15. Thickness3,2FORMING ANALYSIS OF TWISTBEAMTUBE GEOMETRY MATERIAL PROPERTIESFor Failure Criteria
  16. 16. FORMING ANALYSIS OF TWISTBEAM
  17. 17. FORMING ANALYSIS OF TWISTBEAMHYPERFORM INCREMENTAL RADIOSS USER INTERFACE
  18. 18. FORMING ANALYSIS OF TWISTBEAMFORMING OPERATIONS (OP 10 – PREFORMING PROCESS)
  19. 19. FORMING ANALYSIS OF TWISTBEAMFORMING OPERATIONS (OP 20 – V SHAPE FORMING PROCESS)*.STA dataTransferFrom Op 10 to Op20
  20. 20. FORMING ANALYSIS OF TWISTBEAMFORMING RESULTSAfter Surface Development Before Surface Development
  21. 21. FORMING ANALYSIS OF TWISTBEAMFORMING RESULTS
  22. 22. COMPARISON OF RESULTSFORMING ANALYSIS OF TWISTBEAMSURFACE DEVELOPMENT
  23. 23. CONCLUSIONS1- It is easy to create a tube stamping finite element model on Hyperworks bypassing through user profiles between block and incremental radioss.2- Hyperworks allows to simulate deformations dependent on self-contact .3- The results from Hyperworks will be compared with the results on prototype.
  24. 24. RESOURCES1- Mechanics of Sheet Metal Forming , Z.Marciniak , J.L.Duncan , S.J. Hu2- http:// a2mac1.com3-http://incar.thyssenkrupp.com/5_02_024_a_Light_Duty.html?lang=en
  25. 25. Thanks For Your AttentionQUESTIONS & ANSWERSMesut KAYAR&D Supervisormekaya@coskunoz.com.trMetin ÇALLIFEA Responsiblemcalli@coskunoz.com.trYavuz GÖKKUŞR&D Process Responsibleygokkus@coskunoz.com.tr

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