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Maintenance of a Laser Cutting Machine.pdf

Maintaining your laser cutting machine can be tricky without a proper guidance on it. In this article, you can get tips and tricks on how efficiently you can clean your laser cutting machine. This will enhance its performance and eventually the quality of the output will improve.

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sales@altparts.com
Maintenance of a Laser Cutting Machine
Proper maintenance of laser cutting machine is essential and has many
benefits like:
● It enhances the longevity of your laser machine
● It ensures that the laser can perform at an optimum level
● It saves your money with less need for replacements
Maintenance is important to keep the laser machine clean of fumes,
debris, smoke, and other dirt. Because that accumulation will cause
system failures someday, and maintenance is the key to preventing it.
But investing in good quality laser parts like amada laser parts is equally
important to prevent damage. So, in this article, we will have a look at
some tips you can follow to maintain your laser machine regularly.
www.altparts.com
sales@altparts.com
How to Maintain Your Laser Machine
General Maintenance
You need to carry out general maintenance tasks on your laser machine
regularly. Dust with the debris is inevitably going to form in every laser
machine. But you can minimize its effect on the machine's efficiency and
final output by cleaning up your machine's cabinet, bed, and everywhere.
This intense cleaning can only prevent the effect of debris on the final
product. You need to ensure that you let the machine cool down completely
before starting any cleaning process. You should also ensure that you have
invested in all the necessary spare parts for each laser part. Here, choosing
quality spare parts like amada spare parts is important to boost the
performance of the machine.
Laser Cutter Cleaning
Some hard materials such as woods, acrylic, and MDF release more residue
and flammable oils. This dirt can affect the machine's components and can
potentially initiate fire if not taken care of. Cleaning the cutter is as
important as the cleaning the whole machine. This dirt gets accumulated
most on the cutter and the surface where the cutting is done.
www.altparts.com
sales@altparts.com
So, ensure that you do regular cleaning of the laser cutter with suitable
solutions to prevent the dirt from getting on the products and enhance the
laser machine's efficiency. For laser cutter cleaning, you need some supplies
like a suitable liquid solution, soft brushes, paint scraper, pipe cleaners, stiff
bristle brushes, and napkins.
Air-assist Compressor
You need to check if the air-assist compressor is working correctly. For this,
you need to check for any obstruction in elements of filtration that might be
present in the delivery hose from the compressor. You need to ensure that
there is no obstruction from the starting point to the nozzle. Reduced airflow
towards the nozzle often increases the risk of the flame breaking out on
materials of the laser cutting machine. So, you must check the airflow of the
entire machine.
Maintaining Optics
Dirty optics has the potential to reduce the laser beam's strength. You can
visually check if the optics need cleaning or not. You need to check the
optics regularly, otherwise, you will notice poor results such as untidy
cutting, blurry lines, etc. It is important to clean the optics because dirt can
combust or burn into the optic's surface. This will permanently damage the
optics. Cleaning them after every 10 hours is ideal, but it also depends on
what type of material you are using. You can take an IPA solution or acetone
solution on gentle cotton buds for cleaning the optics by yourself.
www.altparts.com
sales@altparts.com
Winter Maintenance
Did you know that the drop-in temperature during the winter months in
your area can change the results of your laser machine? In extra-cold
weather or surrounding, your machine will require extra attention and
proper regulations. You can ensure that the room where the laser machine is
kept is between 0°C-5°C. You can even use a good antifreeze to maintain the
temperature of your machine. Here, you will need to avoid using any colored
automotive colane as it can rust the coils and damage the seals of your
machine's chiller. Here, using quality parts like amada laser parts can prevent
damage from weather.
Maintaining Chiller
The heat produced by laser machines needs regulation. You can choose
water chillers as they are an effective method of keeping the temperature
down. This will ensure that the tube does not overheat. It is important to
keep a close eye on the chiller's temperature. You need to locate the filters
in the chiller after every few weeks. You also need to check if the water has
started contaminating, and if it has, then you need to change it. You can use
distilled or deionized water. Avoid using regular water as it can encourage
bacterial growth that can clog the piping area.
www.altparts.com
sales@altparts.com
Sodium hypochlorite (also known as bleach) is corrosive to some metals like
copper and stainless steel. Thus, this solution needs to be avoided while
maintaining any laser machine accessories. There is a chloride ion present in
the bleach, which is an oxidizing agent. It attacks the passive layer on the
metal, which causes localized damage. Even the trace amounts of bleach can
form rust as stainless steel gets corroded gradually. This disrupts the
efficiency of the machine.
Conclusion
I would like to conclude this article by offering you a checklist to maintain
your laser machine. This information may vary according to the material you
use.
For weekly maintenance, you can:
● Check water level
● Clean lens with Acetone/Alcohol
● Oil runners with light oil
● Clean optics
● Remove debris from the machine base
● Clean machine bed
www.altparts.com
sales@altparts.com
For monthly maintenance, you can:
● Clean mirrors
● Oil rise and fall of laser bed
● Clean impeller on the fan unit
● Change the water if contaminated
● Clean filter in chiller
You can get your machine to a service store for full machine/s service
annually. Also, you must keep quality amada spare parts for each laser parts
in case of any last minute requirements. Good quality parts ensure to give
your output the same finishing as that of the original.
Source:https://www.sooperarticles.com/business-articles/manufacturing-ar
ticles/maintenance-laser-cutting-machine-1829442.html
www.altparts.com
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Maintenance of a Laser Cutting Machine.pdf

  • 1. sales@altparts.com Maintenance of a Laser Cutting Machine Proper maintenance of laser cutting machine is essential and has many benefits like: ● It enhances the longevity of your laser machine ● It ensures that the laser can perform at an optimum level ● It saves your money with less need for replacements Maintenance is important to keep the laser machine clean of fumes, debris, smoke, and other dirt. Because that accumulation will cause system failures someday, and maintenance is the key to preventing it. But investing in good quality laser parts like amada laser parts is equally important to prevent damage. So, in this article, we will have a look at some tips you can follow to maintain your laser machine regularly. www.altparts.com
  • 2. sales@altparts.com How to Maintain Your Laser Machine General Maintenance You need to carry out general maintenance tasks on your laser machine regularly. Dust with the debris is inevitably going to form in every laser machine. But you can minimize its effect on the machine's efficiency and final output by cleaning up your machine's cabinet, bed, and everywhere. This intense cleaning can only prevent the effect of debris on the final product. You need to ensure that you let the machine cool down completely before starting any cleaning process. You should also ensure that you have invested in all the necessary spare parts for each laser part. Here, choosing quality spare parts like amada spare parts is important to boost the performance of the machine. Laser Cutter Cleaning Some hard materials such as woods, acrylic, and MDF release more residue and flammable oils. This dirt can affect the machine's components and can potentially initiate fire if not taken care of. Cleaning the cutter is as important as the cleaning the whole machine. This dirt gets accumulated most on the cutter and the surface where the cutting is done. www.altparts.com
  • 3. sales@altparts.com So, ensure that you do regular cleaning of the laser cutter with suitable solutions to prevent the dirt from getting on the products and enhance the laser machine's efficiency. For laser cutter cleaning, you need some supplies like a suitable liquid solution, soft brushes, paint scraper, pipe cleaners, stiff bristle brushes, and napkins. Air-assist Compressor You need to check if the air-assist compressor is working correctly. For this, you need to check for any obstruction in elements of filtration that might be present in the delivery hose from the compressor. You need to ensure that there is no obstruction from the starting point to the nozzle. Reduced airflow towards the nozzle often increases the risk of the flame breaking out on materials of the laser cutting machine. So, you must check the airflow of the entire machine. Maintaining Optics Dirty optics has the potential to reduce the laser beam's strength. You can visually check if the optics need cleaning or not. You need to check the optics regularly, otherwise, you will notice poor results such as untidy cutting, blurry lines, etc. It is important to clean the optics because dirt can combust or burn into the optic's surface. This will permanently damage the optics. Cleaning them after every 10 hours is ideal, but it also depends on what type of material you are using. You can take an IPA solution or acetone solution on gentle cotton buds for cleaning the optics by yourself. www.altparts.com
  • 4. sales@altparts.com Winter Maintenance Did you know that the drop-in temperature during the winter months in your area can change the results of your laser machine? In extra-cold weather or surrounding, your machine will require extra attention and proper regulations. You can ensure that the room where the laser machine is kept is between 0°C-5°C. You can even use a good antifreeze to maintain the temperature of your machine. Here, you will need to avoid using any colored automotive colane as it can rust the coils and damage the seals of your machine's chiller. Here, using quality parts like amada laser parts can prevent damage from weather. Maintaining Chiller The heat produced by laser machines needs regulation. You can choose water chillers as they are an effective method of keeping the temperature down. This will ensure that the tube does not overheat. It is important to keep a close eye on the chiller's temperature. You need to locate the filters in the chiller after every few weeks. You also need to check if the water has started contaminating, and if it has, then you need to change it. You can use distilled or deionized water. Avoid using regular water as it can encourage bacterial growth that can clog the piping area. www.altparts.com
  • 5. sales@altparts.com Sodium hypochlorite (also known as bleach) is corrosive to some metals like copper and stainless steel. Thus, this solution needs to be avoided while maintaining any laser machine accessories. There is a chloride ion present in the bleach, which is an oxidizing agent. It attacks the passive layer on the metal, which causes localized damage. Even the trace amounts of bleach can form rust as stainless steel gets corroded gradually. This disrupts the efficiency of the machine. Conclusion I would like to conclude this article by offering you a checklist to maintain your laser machine. This information may vary according to the material you use. For weekly maintenance, you can: ● Check water level ● Clean lens with Acetone/Alcohol ● Oil runners with light oil ● Clean optics ● Remove debris from the machine base ● Clean machine bed www.altparts.com
  • 6. sales@altparts.com For monthly maintenance, you can: ● Clean mirrors ● Oil rise and fall of laser bed ● Clean impeller on the fan unit ● Change the water if contaminated ● Clean filter in chiller You can get your machine to a service store for full machine/s service annually. Also, you must keep quality amada spare parts for each laser parts in case of any last minute requirements. Good quality parts ensure to give your output the same finishing as that of the original. Source:https://www.sooperarticles.com/business-articles/manufacturing-ar ticles/maintenance-laser-cutting-machine-1829442.html www.altparts.com