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Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility

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In 2017-18, Ally Energy Solutions worked with a US manufacturer to upgrade their Arizona facility’s refrigeration system.
Controls and monitoring upgrades helped the facility save hundreds of thousands of dollars in annual energy and operations costs, while also helping to curtail growth-related capital and repair expenditures.

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Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility

  1. 1. Delivering turnkey energy solutions to manufacturing, industrial, and distribution facilities throughout the US. The Industrial Facilities Experts FEATURED PROJECT – Arizona Refrigeration Facility
  2. 2. 2 In 2017-18, Ally Energy Solutions worked with a US manufacturer to upgrade their Arizona facility’s refrigeration system. Overview Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility The Industrial Facilities Experts | www.ally-energy.com
  3. 3. 3 In 2017-18, Ally Energy Solutions worked with a US manufacturer to upgrade their Arizona facility’s refrigeration system. Overview Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility The Industrial Facilities Experts | www.ally-energy.com • Engineering • Development • Finance • Utility Incentive Acquisition • Construction Management Services Project Scope
  4. 4. 4 Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility The Industrial Facilities Experts | www.ally-energy.com Controls and monitoring upgrades helped the facility save hundreds of thousands of dollars in annual energy and operations costs, while also helping to curtail growth-related capital and repair expenditures.
  5. 5. 5 Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility The Industrial Facilities Experts | www.ally-energy.com Automated Controls System Updated the existing manual controls system and antiquated electromechanical switches on the compressor staging, fans, pumps and head pressure to be operated via automated controls. Project Details Controls and monitoring upgrades helped the facility save hundreds of thousands of dollars in annual energy and operations costs, while also helping to curtail growth-related capital and repair expenditures.
  6. 6. 6 Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility The Industrial Facilities Experts | www.ally-energy.com Automated Controls System Updated the existing manual controls system and antiquated electromechanical switches on the compressor staging, fans, pumps and head pressure to be operated via automated controls. Project Details Controls and monitoring upgrades helped the facility save hundreds of thousands of dollars in annual energy and operations costs, while also helping to curtail growth-related capital and repair expenditures. Condenser Upgrades Installed new induced draft condenser and variable frequency drives (VFDs) for two existing condensers.
  7. 7. 7 Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility The Industrial Facilities Experts | www.ally-energy.com o Set up engine room ventilation and AC, remote monitoring, and on-screen DC and MAU integration o Replaced hotbox temperature probes and V4 pressure transducer o Cleaned up wiring in existing hotbox panel, and provided interlocking spray chill and hot box evap compressor control diagnostics Added Features Delivered Beyond Scope & In Budget Controls and monitoring upgrades helped the facility save hundreds of thousands of dollars in annual energy and operations costs, while also helping to curtail growth-related capital and repair expenditures.
  8. 8. 8 The Industrial Facilities Experts | www.ally-energy.com Project Results: Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility Improved Refrigeration System Efficiency & Increased Load Capacity Offset the need for additional compressors to support load growth.
  9. 9. 9 The Industrial Facilities Experts | www.ally-energy.com Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility Improved Refrigeration System Efficiency & Increased Load Capacity Offset the need for additional compressors to support load growth. Allow for real-time setpoint adjustments and problem notification. Improvements to Controls and Monitoring Systems Project Results:
  10. 10. 10 The Industrial Facilities Experts | www.ally-energy.com Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility Improved Refrigeration System Efficiency & Increased Load Capacity Offset the need for additional compressors to support load growth. Allow for real-time setpoint adjustments and problem notification. Improvements to Controls and Monitoring Systems Provides ongoing energy use comparisons and savings assessments. Continuous Energy Monitoring Project Results:
  11. 11. 11 The Industrial Facilities Experts | www.ally-energy.com 3,267,000 kWh Annual Energy Savings >$3 MILLION 10-Year Positive Cash Flow $287,000 Annual Cost Savings >$300,000 Utility Rebates and Incentives <2 Years Upfront Simple Payback Project Savings: Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility
  12. 12. 12 The Industrial Facilities Experts | www.ally-energy.com The Industrial Facilities Experts Ally Energy Solutions
  13. 13. 13 Ally Energy Solutions, LLC 11011 King Street, Suite 12B, Overland Park, KS 66210 For More Information Visit www.ally-energy.com The Industrial Facilities Experts | www.ally-energy.com

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