Heavy Industries: Advancing American Manufacturing
Current Situation <ul><li>U.S. manufacturers face intense global competition </li></ul><ul><li>Energy-intensive industries...
Energy- Intensive Industries Computers Pharmaceuticals Communication Equipment Scientific Equipment Manufacturing Avg. Ele...
 
 
 
Federal Role in Energy Efficiency in Energy Intensive Industries <ul><li>Department on Energy shows energy is a public pol...
Energy-Intensive Industries <ul><li>In 1994, ITP implemented an innovative, customer-driven research strategy known as Ind...
Our Focus:  Major Energy-Intensive Industries Sources:  EIA 2001, 1998 Manufacturing Energy Consumption Survey;  U.S. DOE ...
<ul><li>AMMEX is a partner in a federally funded initiative administered by the U.S. Department of Energy that maximizes t...
<ul><li>AMMEX industries collectively: </li></ul><ul><li>Consume 75% of energy used by Industry. </li></ul><ul><li>(or 25%...
ITP Funding Shifts  Industry R&D Focus to Energy   Cross-cutting projects Process-specific projects Approval cutoff; appro...
 
ITP is a Model Federal Program <ul><li>Represents a modest investment ($80.2 million in FY 2004) </li></ul><ul><li>Produce...
ITP Funding Yields <ul><li>Every federal  $1  spent on ITP: </li></ul><ul><li>Saves $7.06 in annual energy costs </li></ul...
Emissions Reductions are Equally Significant Total Cumulative Emission Reductions Carbon 22,293,044 metric tons VOCs 14,84...
 
Thanks! Questions? Raymond Monroe 815-455-8240 [email_address]
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Heavy Industries: Advancing American Manufacturing, Raymond Monroe, Steel Founders’ Society of America

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Nov 17, 2009: Alliance to Save Energy Congressional briefing, "Heavy Industries: Advancing American Manufacturing," - A discussion by industry experts centering on the current and future prospects for energy efficiency in their four respective industries. All agreed on the great potential for energy efficiency projects but acknowledged the formidable barriers that inhibit investment.

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Heavy Industries: Advancing American Manufacturing, Raymond Monroe, Steel Founders’ Society of America

  1. 1. Heavy Industries: Advancing American Manufacturing
  2. 2. Current Situation <ul><li>U.S. manufacturers face intense global competition </li></ul><ul><li>Energy-intensive industries – low profit margins </li></ul><ul><li>Large capital investments required for new technology development & commercialization </li></ul><ul><li>Capital stock turnover is slow </li></ul><ul><li>Severe private under-investment in efficiency R&D </li></ul><ul><li>Changing workforce must be flexible and information nimble </li></ul><ul><li>High technical and financial risk inhibit investment in efficient process technology </li></ul>
  3. 3. Energy- Intensive Industries Computers Pharmaceuticals Communication Equipment Scientific Equipment Manufacturing Avg. Electronics R&D Funding as a % of Net Sales Percent Source: NSF 2002, Research and Development in Industry ] R&D Intensity in Manufacturing 1986-1998 Stone, Clay, & Glass Paper & Products Petroleum Refining Primary Metals
  4. 7. Federal Role in Energy Efficiency in Energy Intensive Industries <ul><li>Department on Energy shows energy is a public policy priority. </li></ul><ul><li>Federal Role includes </li></ul><ul><ul><li>Developing technology for efficiency goals </li></ul></ul><ul><ul><li>Supporting the energy technology infrastructure </li></ul></ul><ul><ul><li>Encouraging the training of an energy efficient workforce </li></ul></ul><ul><ul><li>Convening energy intensive industries to adopt efficient technologies </li></ul></ul><ul><ul><li>Security-energy and military </li></ul></ul>
  5. 8. Energy-Intensive Industries <ul><li>In 1994, ITP implemented an innovative, customer-driven research strategy known as Industries of the Future (IOF). </li></ul><ul><li>Each industry team develops a vision of its desired future and an associated “technology roadmap” which serves as a framework for guiding collaborative partnerships between ITP and industry. </li></ul><ul><li>Industry teams: Aluminum Chemicals Forest Products </li></ul><ul><li>Glass Metal Casting Mining </li></ul><ul><li>Steel </li></ul>
  6. 9. Our Focus: Major Energy-Intensive Industries Sources: EIA 2001, 1998 Manufacturing Energy Consumption Survey; U.S. DOE 2002, Energy and Environmental Profile of the U.S. Mining Industry Energy Consumption (Trillion Btu) Petroleum Chemicals Paper Primary Metals Food Processing NONMETALLIC MINERALS Tobacco/Beverages Furniture Leather Machinery and Computers Wood Transportation Fabricated Metals Textiles/Apparel Plastics/ Rubber Electrical Printing Miscellaneous 1 10 100 1000 10 100 1000 10000 Energy Intensity (Thousand Btu/$ GDP) Energy-Intensive Industries Industrial Energy Intensity vs. Energy Consumption Mining
  7. 10. <ul><li>AMMEX is a partner in a federally funded initiative administered by the U.S. Department of Energy that maximizes technology investment through partnerships in 6 vital high energy-use industries: </li></ul><ul><li>Aluminum </li></ul><ul><li>Chemicals </li></ul><ul><li>Forest Products </li></ul><ul><li>4. Glass </li></ul><ul><li>Metal Casting </li></ul><ul><li>Steel </li></ul>AMMEX includes other energy partners like ACEEE, State and regional Groups.
  8. 11. <ul><li>AMMEX industries collectively: </li></ul><ul><li>Consume 75% of energy used by Industry. </li></ul><ul><li>(or 25% of total energy) </li></ul><ul><li>Supply 90% of materials vital to our economy </li></ul><ul><li>Produce $1 trillion in annual shipments </li></ul><ul><li>Directly employ 3 million people </li></ul><ul><li>Indirectly provide additional 12 million jobs </li></ul>
  9. 12. ITP Funding Shifts Industry R&D Focus to Energy Cross-cutting projects Process-specific projects Approval cutoff; approved projects to the right Distribution of possible company R&D projects Distribution of possible company energy R&D projects
  10. 14. ITP is a Model Federal Program <ul><li>Represents a modest investment ($80.2 million in FY 2004) </li></ul><ul><li>Produces measurable benefits addressing key national energy, economic, and security policy goals </li></ul><ul><li>Utilizes industry sectors to identify technology priorities and compete for demonstration opportunities </li></ul><ul><li>Encourages significant private and state investment (economically justifiable, environmentally sound), including job creation </li></ul>
  11. 15. ITP Funding Yields <ul><li>Every federal $1 spent on ITP: </li></ul><ul><li>Saves $7.06 in annual energy costs </li></ul><ul><li>Saves1.3 million in annual source BTUs </li></ul>
  12. 16. Emissions Reductions are Equally Significant Total Cumulative Emission Reductions Carbon 22,293,044 metric tons VOCs 14,847,884 metric tons NOx 162,026 metric tons PM 7,561 metric tons SOx 570,591 metric tons
  13. 18. Thanks! Questions? Raymond Monroe 815-455-8240 [email_address]

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