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Innovative Systems Design and Engineering                                                         www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



   ANALYSING THE IMPACT OF AUTOMOBILE SPARE
 PARTS SELLERS IN GHANA. ( A CASE STUDY AT SIWIDO
            KOKOMPE AT CAPE COAST).


                                               FESTUS MOTEY

                                             MSc ENGINEERING

                          HEAD, MECHANICAL ENGINEERING DEPARTMENT

                                        CAPE COAST POLYTECHNIC

                                                P.O.BOX AD 50

                                                 CAPE COAST

                                             festusmot@yahoo.com

                                                  0547587641

Absract

Sales of parts to service providers at the best convenience are very important, because benefactors of such

services always want them as early as possible. Thus the cluster of mechanics at Siwdo in Cape Coast needs

automobile parts readily available and in good condition to buy immediately for quick replacement. Therefore

the sale of spare parts at Siwdo was very beneficial to the automobile mechanics since they could quickly buy

the parts for replacement. Also the sale of these parts contributes to the economic development through the

payment taxes. Some of the spare parts that are being sold are carburetors, fuel injection system, spring valves,

belts, motors, steering, clutch, brake, pumps, cylinder heads, connecting rods, shafts, suspension systems, piston

rings among others. Quantitative data was obtain through administering of structured questionnaires to justify

conclusions. Conclusively, most of the parts sold are in good condition and available. The activities of these

sellers must be improve through education.



Key words: Spare – parts, engine, automobile, Maintenance, Available



1. INTRODUCTION

Currently, there is an identifiable clear role played by the sellers of automobile spare parts at Siwdo Kokompe in

Cape Coast towards the development of the automobile industry in Ghana. The sellers and owners of these

                                                        1
Innovative Systems Design and Engineering                                                         www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


stores (automobile spare parts) that sell these parts might be of different profession but have basic or

fundamental knowledge about almost all the parts they buy and sell. All these stores are privately operated

andtheir activities makes the practices of automobile engineering more convenient at Siwdo Kokompe in Cape

Coast. Thus the automobile mechanics can easily buy parts for quick replacement. Sources at these stores at

Siwdo reveals there have never being any form of documentation as well as analysis of their activities towards

the development of automobile industry in particular and the nation’s economy as a whole. Therefore this

research is done do begin documentation analysis, throw more light as well as drawing public attention to their

problems and draw attention to the fact that graduates from the nation’s (Ghana) tertiary institutions could enter

into this venture (establishing stores to sell automobile parts) for self employment to reduce the pressure of

graduate unemployment on the government. Automobile supply accessories stores as well as stores for the sale

of automobile engines and parts if well develop could employ skilled automobile technicians and engineers who

graduate from tertiary institutions for their services or effective operation.




                                                          2
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ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


2. HISTORY AND LOCATION OF SIWDO KOKOMPE

Automobile mechanics working on all aspects of automobiles were formally located of the present day Ewin

Nurses flat at the Kotoraba in the central business center of Cape Coast in the Central Regional Capital. At that

time the area has seen springing up of cluster of workshops of craftsman who does various types of repairs and

services on automobile. At this location at that time, there were stores selling very thing on automobiles. These

craftsmen or artisans were automobile electricians, sprayers, vulcanizes, welders and mechanics.           These

craftsmen were relocated in the year 1968 to their present premises at Siwdo Kokompe to pave way for the

construction of the Ewin Nurse Flat. The Siwdo cluster of craftsmen is located between the Adisadel Estate and

the Robert Mensah Sport Stadium, thus on the right side of the John Mensah Sarbah dual carriage road when

going to the stadium from the Pedu Junction. Initially a little over fourty shops can be seen at the place

including machines shops, wind screen repairs shops, upholstery shops, black smith shops and iron casting

shops.

Light and heavy duty automobile mechanics as well as specialized automobile mechanics were also located at

Siwdo. These specialized mechanics includes automatic gear box specialist, carburetor specialist among others.

On the average, about 300 vehicles visit Siwdo on daily basis for all types of automobile works. These activities

are welding, spraying, electrical works, fabricating, vulcanizing, black smithing among others.




3. REVIEWED LITERATURE.


                                                       3
Innovative Systems Design and Engineering                                                         www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


Basically, there are five types of garages/shops and automobile service business in Ghana, these are:

New – car dealers’ garages

Independent garages/shops

Specialty garages /shops

Service stations or garages

Fleet garages /shops

3.1 New car dealers’ garages

Some of the new – car dealer garages in Ghana are Toyota Ghana limited, Japan motor, Mitsubishi Ghana

among others. The operations and number of these companies are relatively few.

3.2 Independent garages/shops

These types of garages or shops are common at Siwdo at Cape Coast and automobile mechanics of these

garages buy parts of at Siwdo. These garages/shops offer services such as oil and filter changes, changing

lubrications, tune – ups, brake repairs, engines and transmission overhauls among others.



3.4 Specialty garages /shop

These types of garages or shops are also common at Siwdo at Cape Coast and patronize the automobile spare

parts stores contributing towards the economic viability of these stores. These garages concentrate only on few

automobile engineering services such as brake maintenance and repairs, tum-ups, lubrication, cooling systems,

fuel systems, drive trains, chassis maintenance among others.

3.5 Service station shops

These are small shops or garages attached to petroleum product filling stations in Cape Coast as well as the

whole country. They also buy spare parts from privately owned automobile spare parts seller stores at Siwdo.

The maintenances and repairs they normally undertake are purging, changing oil and filters, brake, clutch as

well as replacement of minor mechanical parts.

3.6 Fleet garages

The main operations of such garages are total mechanical maintenance and repair of fleet of automobiles. Such

garages are found the Siwdo and they also buy automobile spare parts from the privately owned spare parts

seller stores at Siwdo. Business, financial and academic institutions, governmental as well as non governmental

agencies have fleet of automobiles so they depend on such garages for their services.



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ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


3.7 The automobile

Mechanically, the automobile consist of many different parts that work together to provide motion. The social

functions of the automobile are conveying of goods and people. The basic assemblies of the automobile consist

of:

Engine

Chassis

Drive train (brake, clutch, suspension and steering system)

Body

3.7.1 The engine

The engine provides power which is transferred into driving through series of parts known as drive trains. The

engine also functions by converting chemical energy to mechanical energy for motion. The most common type

of engine in automobiles is the internal combustion engines. Thus for this type of engine, the combustion

process (burning of air – fuel mixture) takes place exclusively in the combustion chamber. This engine is also

the reciprocating piston type and consists mainly of the following components:

Carburetor

Injector

Motors

Pumps

Value springs

Connecting rods

Pistons/piston rings

Crank shaft

Camshaft

Drive shaft




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ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013




3.7.1.1 Carburetor

A carburetor is a device on the automobile that enriches gas by combining the gas with fuel for combustion

internally. The basic circuits of the carburetor are float, idle and low speed accelerator, pumps, main metering

enrichment and choke. The float circuit contains a float bowl which serves as reservation for fuel. The constant

level of fuel needed to supply the engine during operation is in this bowl. Depending on the fuel consumption, a

needle valve opens to allow the flow of fuel into the bowl. Idling refers to engine operation without the

acceleration pedal being depressed. Also an enrichment circuit moves a metering rod or tapered needle to allow

more fuel to be drawn through the main metering circuit. The choke plate is a value located on top of the

carburetor bore that ensures enough supply of vapourize fuel for starting and warming – up purpose when the

engine is cold leading to fuel condensation. Manufactures have given modern carburetors additional devices

such as temperature – controlled devices, fuel bowl vent, attitude – compensation valve, throttle return dashpot,

vacuum vent, throttle positioned solenoid and electronic control devices to solve problems of fuel economy as

well as emission control. Metering is the act of adding specific required volumes (metered) of fuel to the air

steam passing through the barrel of the carburetor. Some factors that influence this metering are engine

temperature, load and speed. The process of making the fuel into droplets is known as atomization. These tiny

droplets of fuel are converted from the liquid state to the vapour state by the process of vaporization.

The automobile mechanics at Siwdo perform the following preventive maintenance on carburetors.

Filters replacement

Leakage checks

Cleaning

Choke adjustment or replacement

The common carburetor problems that these mechanics normally solve are:

Flooding

Driveability

Lack of fuel in carburetor

Gummy automatic choke




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Innovative Systems Design and Engineering                                                       www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


The driverability problems are dieseling, detonation, stalling, rough idle, cutting out, hesitation, surging,

sponginess, missing and poor gas mileage. Air fuel leakage normally occurs between connections of the

carburetor and external parts. By performing the above maintenance practices, these mechanics buy parts

mention above from these stores. Parts may crack or distort due to improper over tightening of screws and

fasteners. Chokes are service by spraying with carburetor spray cleaners bought from these stores. The

problems of lack of fuel flooding and percolation may be detected by observing the fuel flow vent as the engine

is cranked for fuel to gush out of the vent. These problems are solve by these mechanics by removing the air

horn, inspecting, cleaning, replacing the needle value, float part and accelerator pumps as well as properly

reinstalling the air horn. They also buy the above mention parts from these spare parts seller stores at Siwdo.

At Siwdo over hauling by these mechanics involves the following procedures below:

Carburetor identification

Disconnecting attachment

Carburetor removal

Cleaning and inspection

Carburetor disassembly

Part and gasket replacement

Checking leakage of hoses, tubes and fuel lines

Electrical connections reassembly, adjustment and replacement.

The above procedures lead to these mechanics buying spare parts from the spare parts stores at Siwdo for

replacement.

3.7.1.2 Fuel injection

The main advantage of the fuel injection systems over the carburetors are:

Increase volumetric efficiency (correct air fuel ratio)

More efficient combustion

Better fuel economy

More power

Less harmful exhaust gases, efficient load, speed and temperature conditions. The basic components of the fuel

injection systems that these mechanics buy from the spare stores at Siwdo are:

Fuel tank and connecting lines



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ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


Fuel pumps

Fuel pressure regulator

Fuel filters

Fuel injectors

Sensors

The tanks and connecting lines are similar or the same as those of carbureting systems. Diaphragm, rotary roller

and turbine pumps are the common types of pumps use to transfer fuel. Fuel pressure regulator is use to

maintain the required pressure for uniform spray from the injector with filters mounted in the injection system to

eliminate contaminants. Electronics control module (ECM) or electronic control unit (ECU) is mounted at areas

on the vehicles where there is no heat or vibration. The ECM receiver signals from sensors on the engine so as

determine timing and amount of fuel to be injected. The amount to be injected is input to the computer and

signal form from the sensor. Selective sensor also provide information to the computer about battery voltage,

emission control, temperatures, throttle speed and engine load. The computer is programmed as a control

system to issue commands to solve such problems. Injectors control fuel inflow into the combustion chamber

by opening and closing within milliseconds. Fundamentally, preventive maintenance for fuel injection systems

are adjustment checks, repairs and replacements where appropriate.

The automobile mechanics check for following:

Fuel and air leaks

Loose, corroded or grounded electrical connections

Loose broken, cracked, kinked or disconnected vacuum hoses

Loose or improperly supported fuel rail, lines and injectors

Dirty fuel and air filters

In-correct idle speed and mixture.

Most of the above practices by these automobile mechanics at Siwdo are similar to those of carburetor so they

buy similar parts from the spare parts store operators at Siwdo. Hoses, electrical connections, filters, lines, rails

and other components of injection systems are subject to heat and pressure variations so they get dry, corroded,

cracked and deteriorated. Therefore these mechanics buy these parts from the automobile spare parts selling

stores at Siwdo. Modern advanced trouble shooting for fuel injection systems is not common at Siwdo but these

automobile mechanics are able to solve some of the similar problems.



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Innovative Systems Design and Engineering                                                         www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


3.7.1.3 Fuel system

The fuel system consists of the following components:

Fuel tank

Connecting lines

Fuel filter

Fuel pump

Air filter

Fuel metering and atomization system

The connecting lines consist of small diameter metal tubing and synthetic rubber hoses which connect the fuel

tank to the pump. Where vibration results to cracks and bends, synthetic hoses are used instead of metallic pipes.

Pumps, both electrical and mechanical are use to draw fuel from the tank to supply to the carburetor or injection

system. Fuel filters are located between the tank and injectors or carburetors to prevent contaminant passage.

Also, contaminants in the air passage are remove by air filters. Preventive maintenance as done by these

mechanics for fuel systems involves checking, repairing leaks, inspection and replacement. Leakage problems

are at the following points:

Filter cap

Fuel tank seams

Metal and synthetic rubber

Vapour line

Fuel pump

Vapour canister

Injection pump seals

Intake manifold gasket

Fuel neck connection to tank

Fuel and vapour line connection

Fuel filter

Carburetor

Fuel injection lines and injectors




                                                        9
Innovative Systems Design and Engineering                                                          www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


The repairs and replacement of the above components leads to the mechanics buying these parts from the

automobile spare parts stores at Siwdo.



3.7.1.4 Lubricating system

All parts and components that circulate fluid which reduce friction, wear and tear between all moving parts in

contact is known as the lubrication system. Some parts of the engines where friction occurs are:

Camshaft journals

Camshaft lobes

Piston and piston rings

Cylinder walls

Crank shafts

Bearing

There are two ways basically by which lubricant loses occurs, thus by leakages and burning in the combustion

chamber. Common areas that leakages occur are:

Oil pan gasket

Crankshaft seals

Oil pressure sending unit

Timing cover gasket and seal

Fuel pump gasket

Distributor drive O-ring gasket

The oil pan serves as the reservoir for the lubricant and has a drain plug below it. When the drain plug is

removed the lubricant drains out. The lubricant oil filter helps in eliminating contaminants in the lubricating

system. The automobile mechanics at Siwdo conduct maintenance of lubricating systems by replacing all the

parts mention by buying these parts from the automobile spare parts seller stores at Siwdo.

3.7.1.4 Cooling systems

The basic components or parts of cooling systems of vehicles that normally come to Siwdo are:

Coolant

Radiator

Water pump



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Innovative Systems Design and Engineering                                                         www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


Fan

Water jacket

Thermostat

Temperature warning systems

Radiator pressure cap

Coolant recovery systems

Connecting hoses

Heater coil

Oil cooler

To prevent acidic build up, rust, corrosion and electrolysis of cooling systems, a mixture of antifreeze (ethylene

ctycol) and water in their required quantities which forms the coolant are use in the cooling systems. The

radiator and its cooling fins are made of good conductors of heat such as brass, copper or aluminum that conduct

the heat from the engine through the water away. Water pumps are operated by belts (V belts) from electric

motors. Cooling fans can be driven by electricity or by engine power. Electric fans, belt driven fans and viscous

driven fans are fan types that are normally use to blow air over the radiator fins. The thermostat is a valve that

closes and opens in response to the heat of coolant to maintain stable temperature. Some of the cooling system

parts that the automobile mechanics at Siwdo check, replace, repair as well as buy from the spare parts selling

stores at Siwdo are:

Drive belts

Hoses

Gaskets

Soft plugs

Thermostat

Water pumps

These mechanics also do the following preventive maintenance.

Flash old coolant and refill the system with fresh coolant.

Check and repair leaks, replace drive belts and thermostat.

Check coolant mixture strength.

Belt drives transmit energy from a power source or motors to points where the energy is needed.



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Vol.4, No.2, 2013


Common areas of leakages for which these mechanics work on are:

Hoses

Gaskets

Radiator

Heater cure and heater control valve

Water pump

Soft plug

Hoses are made of rubber and cloth, so they deteriorate due heat, vibration and vapours.

3.7.1.5 Engine servicing

The automobile mechanics at Siwdo inspect, repair and replace the following

Loose mounting belts, studs and nuts

Warm lubes

Piston, piston rings and connecting rod

Cylinder heads

Valve seats

Damaged valve train parts

Warn rocker arms or rocker followers

Broken valve springs

Bent push rods

Improper seated valve locks and retainers

Missing or damaged valve stem seals

Belts

In performing the above task, the automobile mechanics buy the above parts form the automobile spare parts

sellers at Siwdo. The mechanics also buy and replace the following spare parts from the spare parts sellers at

Siwdo;

Connecting rod bearings

Timing gear and chain

Flywheel

Oil pump



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Innovative Systems Design and Engineering                                                       www.iiste.org
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Vol.4, No.2, 2013


Oil pan




3.8 Drive Train

3.8.1 Suspension system

One of the main components of the suspension systems are springs. These springs are located at the four corners

of the automobile. Springs support the automobile frame, body, engine and drivetrain. Springs enable or aids

shock absorbing, upward as well as downward motions.

Coil springs

Torsion bars

Air springs

Leaf springs

The device that works with the springs to control movements of the automobile body, axle and wheel is the

shock absorber. There are four shock absorbers at each corner of the automobile and there are also modern

automatic control shock absorbers. Each of the wheel assemblies at the front have their separate or independent

suspension systems. These suspension systems for modern automobiles are designed to allow each wheel to

move up and down separately and are made of the following components given below:

Control arms

Wheel spindle



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Vol.4, No.2, 2013


Ball joint

Stabilizer bars

Maintenance of suspension systems mainly consist of lubrication and replacement of the parts mention above.

As a result this maintenance, the mechanics buy these parts from the automobile spare parts sellers at Siwdo.

3.8.2 Steering system

The steering system consist of the following:

Steering shaft

Steering gears

Steering linkage

Steering wheels

Extension from the steering gear box is the pitman arm and it transmits gear movement towards the front

wheels. The relay rod or center link or drag link transmits steering movement towards the front wheels. The

idler arm serves as a connection between the relay rod and the automobile frame and also supports the relay rod

end opposite to the pitman arm. land steering arm. The tie rods assist in steering. The steering arm transmits

movement to the turning wheel and is the last connection in the steering linkage system.

Power steering is the situation where hydraulic pressure aids steering. The main components of power steering

are:

Pump

Reservoir

Hydraulic lines

Special gear box

The hydraulic fluid for the power steering system is stored in the reservoir and is pushed under pressure through

pipes and hoses to the steering system. Excess is controlled by the relief valve. Maintenance of steering system

as done by these mechanics involves lubrication, adjustment, and replacement of all parts if appropriate They

also normally inspect areas around bushings, gear boxes, arms, ball joints, axles, mounting among others.




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Innovative Systems Design and Engineering                                                          www.iiste.org
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Vol.4, No.2, 2013


3.8.3 Brake system

All types of braking systems have the following basic components:

Brake fluid

Master cylinder

Brake lines

Wheel cylinders

Friction materials

Stop light switch

The master cylinder consists of the cylinder piston system which serves as a reservoir for brake fluid as well as

force multiplying facility. The brake lines serves as channels for the flow of hydraulic fluid from the master

cylinder to the wheel cylinders. These are the steel tube and hoses. The wheel cylinders are the activators of the

brake assemblies and they receive fluid pressure from the master cylinder; thus this activation enables the

automobile to stop. Asbestos is the common type of friction material or brake linings used. Asbestos is

preferable use because it resists heat and friction. An alternative to the asbestos is fiberglass compound. In

between the master cylinder and brake paddle, is fixed stop light switch. This switch is activated to illuminate

the stop lights whenever the brake paddle moves downwards. Automobile bake systems are normally of two

types namely disk brakes and drum brakes or both, disk brakes uses disk action and drum brakes use drum

action while their combination use both actions. Servicing of brake systems as done by these automobile

mechanics are toping and refilling the brake fluid, replacing of valves, disc, drum, hoses, pipes, rotor, shoe,

calipers, bearings, bushings, seals, master cylinder as well as asbestos. By replacing the above parts, these

mechanics buy most of these parts from the automobile spare parts dealer at Siwdo.

3.8.4 Clutch system

Clutch assembly enables drivers to disconnect or connect power from the engine to the transmission as well as

to shift smoothly and to start the engine. This assembly is located between the transmission and engine and

consists of the following parts

Flywheel

Clutch disc

Pressure plate assembly

Throughout bearing



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Clutch fork

Clutch assembly is housed in a bell shaped metal protective case known as bell housing except the linkage and

paddle. The small shaped end of the bell housing is connected to the transmission housing whiles the large end

to the lower part of the engine block. The flywheel rear surface is smooth which provides a good grip for

effective clutch operation. Energy from the flywheel is sent to the transmission through the clutch or clutch

plate. This disc is made of steel, covered with friction material and is driven. The function of the pressure plate

assembly is to press and release the clutch disc against the flywheel. The pressure plate is made of nodular iron.

It is heavy and grips. The pressure plate assembly consists of cover, pressure plate, release levers and springs.

Maintenance of clutch assembly as done by the automobile mechanics at Siwdo involves lubrication,

replacement and repair of the following parts:

Flywheel

Disc plate

Drum

Gasket

Washers

Shafts

Cables

Lines

Towboat bearing

Push rod

Clutch fork

Pressure plate

Springs

These automobile mechanics buy these parts from the automobile spare parts dealers at Siwdo which is a prove

of the sellers contribution to the development of the vehicle industry in Ghana.




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Vol.4, No.2, 2013




4. METHODOLOGY

This research was done at Siwdo because of the large cluster of automobile mechanics in that area. Thus the

collection of quantitative and qualitative data for analysis to substantiate the conclusion was possible. The

methodology adopted for the research was the quantitative approach since analysis must be made to throw light

on the activities of these automobile spare parts sellers. The target group was these spare parts sellers. The

quantitative data approach involves the use of structured questionnaire and interviews. In all twenty three

questionnaires representing ninety nine percent (99%) of these sellers were administered.




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SHOP NAMES                                            SHOP OWNERS

ARAFAT MOTORS                                         MR. ARAFAT

BLACKIE MOTORS                                        MR. YAW ASH

BEN JAMBO ENTERPRISE                                  MR. BEN

STEP BY STEP MOTORS                                   MR. ISAAC

YESU NTI MOTORS                                       MR. KWABENA

NES OFOSU SPARE PARTS MR. KWES OFOSU

SHOP                                                  MR. DANIEL BOISON

DUBUISTEE VENTURES                                    MR. CHARLES

EKOW MOTORS                                           MR. ERIC

RANSFORD             SPARE          PARTS MR. ABAKA

SHOP                                                  MR. GEORGE BONY

CHARLES AUTO PARTS                                    NANA ARHIN BORSAH

ERIC SPARE PARTS                                      MR. ANDREWS SACKEY

ABAKA AMD SONS                                        MASTER OBENG

BONY AUTO PARTS                                       MR. DANIEL INKOOM

ORSAH’S                       BUSINESS MRS. OBENEWAA DADZIE

ENTERPRISE                                            MR. ANTHONY ACKON
                                                 18
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ANDREWS                          SACKEY MR. ERIC MENSAH

ENTERPRISE                                            MR. PHILIP WIRED

OBENG BOAT VENTURES                                   MR. MAURICE DANKYI

OKYESO            NYAME             SPARE MR. ISAAC BONSU

PARTS

BIG DADDY SPARE PARTS

TONY MOTORS

EDDEY SPARE PARTS SHOP

GYE NYAME MOTORS



Table 1




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Table 2: Carburetors
STATEMENT                     RESPONSE FREQUENCY                 PERCENTAGE
                                                                     (%)
                              Excellent               5             55.56
Conditions and
                              Very good               2             22.22
availability of
                              Good                    2             22.22
carburetors for
                              Poor                    0              0.00
selling
                              Bad                     0              0.00
                      Total                           9             100.00


Source: Author’s Field Work (2012)


Figure 2: Carburetors
Frequency
 6


 5


 4


 3


 2


 1


 0
          Excellent           Very good     Good          Poor      Bad


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                                                                       Response
Source: Author’s Filed Work (2012)
Table 3: Injection system parts
STATEMENT                    RESPONSE FREQUENCY                   PERCENTAGE
                                                                      (%)
                             Excellent                5              50.00
Conditions and
                             Very good                5              50.00
availability of
                             Good                     0               0.00
injection system
                             Poor                     0               0.00
parts for selling
                             Bad                      0               0.00
                     Total                            10             100.00
Source: Author’s Field Work (2012)
Figure 3: Injection system parts
Frequency
 6


 5


 4


 3


 2


 1


 0
         Excellent           Very good      Good           Poor      Bad




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                                                                Response


Source: Author’s Field Work (2012)
Table 4: Fan belts


STATEMENT                 RESPONSE FREQUENCY               PERCENTAGE
                                                               (%)
                          Excellent                   11      61.11
Conditions and
                          Very good                   5       27.78
availability of
                          Good                        2       11.11
fan belts for
                          Poor                        0        0.00
selling
                          Bad                         1        0.00
                  Total                               19      100.00
Source: Author’s Field Work (2012)
Figure 4: Fan belts
Frequency




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 6


 5


 4


 3


 2


 1


 0
         Excellent           Very good      Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


Table 5: Electric motors

STATEMENT                    RESPONSE FREQUENCY                   PERCENTAGE
                                                                      (%)
                             Excellent                8              53.33
Conditions and
                             Very good                3               2.00
availability of
                             Good                     3               2.00
electric motors
                             Poor                     1               6.67
for selling
                             Bad                      0               0.00
                     Total                            15             100.00
Source: Author’s Field Work (2012)
Figure 5: Electric motors


                                                 23
Innovative Systems Design and Engineering                          www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Frequency
 9

 8

 7

 6

 5

 4

 3

 2

 1

 0
         Excellent       Very good          Good      Poor   Bad


                                                               Response


Source: Author’s Field Work (2012)




                                                 24
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 6: Pumps
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   12             63.16
Conditions and            Very good                   1               5.26
availability of           Good                        4              21.05
Pumps for sale            Poor                        2              10.53
                          Bad                         0               0.00
                  Total                               19             100.00
Source: Author’s Field Work (2012)
Figure 6: Pumps
Frequency
 14


 12


 10


  8


  6


  4


  2


  0
          Excellent       Very good          Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 25
Innovative Systems Design and Engineering             www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013




                                                 26
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 7: Cylinder heads
STATEMENT                     RESPONSE FREQUENCY                  PERCENTAGE
                                                                      (%)
                              Excellent               5              41.67
Conditions and
                              Very good               4              33.33
availability of
                              Good                    3              25.00
Cylinder heads
                              Poor                    0               0.00
selling
                              Bad                     0               0.00
                      Total                           12             100.00
Source: Author’s Field Work (2012)
Figure 7: Cylinder heads
Frequency
 6


 5


 4


 3


 2


 1


 0
          Excellent           Very good     Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 27
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 8: Valve springs
STATEMENT                     RESPONSE FREQUENCY                  PERCENTAGE
                                                                      (%)
                              Excellent               3              27.27
Conditions and
                              Very good               2              18.18
availability of
                              Good                    5              45.46
Valve Springs
                              Poor                    1               9.09
selling
                              Bad                     0               0.00
                      Total                           11             100.00
Source: Author’s Field Work (2012)
Figure 8: Valve springs
Frequency
 6


 5


 4


 3


 2


 1


 0
          Excellent           Very good     Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 28
Innovative Systems Design and Engineering             www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013




                                                 29
Innovative Systems Design and Engineering                                  www.iiste.org
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Vol.4, No.2, 2013



Table 9: Connecting rod
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   4              30.77
Conditions and
                          Very good                   3              23.08
availability of
                          Good                        4              30.77
Connecting rod
                          Poor                        1               7.69
selling
                          Bad                         1               7.69
                  Total                               13             100.00
Source: Author’s Field Work (2012)
Figure 9: Connecting rod
Frequency
 4.5

   4

 3.5

   3

 2.5

   2

 1.5

   1

 0.5

   0
          Excellent        Very good         Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 30
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 10: Piston rings
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   9              64.29
Conditions and
                          Very good                   3              21.43
availability of
                          Good                        1               7.14
Piston ring for
                          Poor                        0               0.00
selling
                          Bad                         1               7.14
                  Total                               14             100.00
Source: Author’s Field Work (2012)
Figure 10: Piston rings
Frequency
 10

  9

  8

  7

  6

  5

  4

  3

  2

  1

  0
          Excellent       Very good          Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 31
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 11: Crankshaft
STATEMENT                    RESPONSE FREQUENCY                   PERCENTAGE
                                                                      (%)
                             Excellent                1              27.27
Conditions and
                             Very good                3              18.18
availability of
                             Good                     5              45.46
Crankshaft for
                             Poor                     1               9.09
sale
                             Bad                      1               9.09
                     Total                            11             100.00
Source: Author’s Field Work (2012)
Figure 11: Crankshaft
Frequency
 6


 5


 4


 3


 2


 1


 0
         Excellent           Very good      Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 32
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 12: Camshaft
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   2              20.00
Conditions and
                          Very good                   1              10.00
availability of
                          Good                        3              30.00
Camshaft for
                          Poor                        2              20.00
selling
                          Bad                         2              20.00
                  Total                               10             100.00
Source: Author’s Field Work (2012)
Figure 12: Camshaft
Frequency
 3.5


   3


 2.5


   2


 1.5


   1


 0.5


   0
          Excellent        Very good         Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 33
Innovative Systems Design and Engineering             www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013




                                                 34
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 13: Drive shaft
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   4              30.77
Conditions and
                          Very good                   3              23.08
availability of
                          Good                        4              30.77
Drive shaft for
                          Poor                        2              15.39
selling
                          Bad                         0               0.00
                  Total                               11             100.00
Source: Author’s Field Work (2012)
Figure 13: Drive shaft
Frequency
 4.5

   4

 3.5

   3

 2.5

   2

 1.5

   1

 0.5

   0
          Excellent        Very good         Good          Poor      Bad


                                                                       Response


Source: Author’s Field Work (2012)
                                                 35
Innovative Systems Design and Engineering             www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013




                                                 36
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Vol.4, No.2, 2013



Table 14: Clutch parts
STATEMENT                     RESPONSE FREQUENCY                  PERCENTAGE
                                                                      (%)
                              Excellent               8              47.06
Conditions and
                              Very good               3              17.65
availability of
                              Good                    4              23.53
Clutch Parts for
                              Poor                    2              11.75
selling
                              Bad                     0               0.00
                      Total                           17             100.00
Source: Author’s Field Work (2012)
Figure 14: Clutch parts
Frequency
 9

 8

 7

 6

 5

 4

 3

 2

 1

 0
          Excellent           Very good     Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 37
Innovative Systems Design and Engineering                                  www.iiste.org
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Table 15: Brake parts
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   25             46.30
Conditions and
                          Very good                   13             14.82
availability of
                          Good                        14             16.67
Brake Part for
                          Poor                        4               7.41
selling
                          Bad                         3               5.56
                  Total                               54             100.00
Source: Author’s Field Work (2012)
Figure: 15: Brake parts
Frequency
 30


 25


 20


 15


 10


  5


  0
          Excellent       Very good          Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 38
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Table 16: Steering parts
STATEMENT                     RESPONSE FREQUENCY                  PERCENTAGE
                                                                      (%)
                              Excellent               8              50.00
Conditions and
                              Very good               1               6.25
availability of
                              Good                    6              37.50
Steering Part for
                              Poor                    1               6.25
selling
                              Bad                     0               0.00
                      Total                           16             100.00
Source: Author’s Field Work (2012)
Figure 16: Steering parts
Frequency
 9

 8

 7

 6

 5

 4

 3

 2

 1

 0
          Excellent           Very good     Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 39
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 17: Shock absorbers
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   15             50.00
Conditions and
                          Very good                   2               6.25
availability of
                          Good                        2              37.50
Shock Absorbers
                          Poor                        0               6.25
for selling
                          Bad                         0               0.00
                  Total                               54             100.00
Source: Author’s Field Work (2012)
Figure 17: Shock absorbers
Frequency
 16

 14

 12

 10

  8

  6

  4

  2

  0
          Excellent       Very good          Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 40
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 18: Suspension parts
STATEMENT                 RESPONSE FREQUENCY                      PERCENTAGE
                                                                      (%)
                          Excellent                   22             68.75
Conditions and
                          Very good                   3               7.38
availability of
                          Good                        3               9.38
Suspension parts
                          Poor                        2               6.25
for selling
                          Bad                         2               6.25
                  Total                               32             100.00
Source: Author’s Field Work (2012)
Figure 18: Suspension parts
Frequency
 25



 20



 15



 10



  5



  0
          Excellent       Very good          Good          Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 41
Innovative Systems Design and Engineering                                  www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013



Table 19: Train and Transaxle parts
STATEMENT                    RESPONSE FREQUENCY                   PERCENTAGE
                                                                      (%)
Conditions and               Excellent                4              16.67
availability of              Very good                0               0.00
Train and                    Good                     4              22.22
Transaxle Parts              Poor                     6              33.33
for selling                  Bad                      5              27.78
                     Total                            18             100.00
Source: Author’s Field Work (2012)
Figure 19: Train and Transaxle parts
Frequency
 7


 6


 5


 4


 3


 2


 1


 0
         Excellent           Very good      Good           Poor      Bad


                                                                       Response
Source: Author’s Field Work (2012)


                                                 42
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Vol.4, No.2, 2013




5. DISCUSSIONS

More than 50% of the carburetors selling are in the category of excellent for condition and availability whiles

the rest are in very good and good categories. Relatively, there are no carburetors in poor and bad state for

conditions and availability. Comparatively, all the injection system parts selling on grounds of conditions and

availability are in excellent and very good state. 11% for good, 27.78% for very good and 61.11% for excellent

are the condition and availability distribution for the fan belts. Conditions and availability of electric motors are

6.67% poor, 2% each for good and very good as well as 53.33% for excellent. Availability and conditions for

pump are 63.16% excellent, 5.26% very good, 21.05% good, and 10.53% poor and 0.00% bad. Conditions and

availability of cylinder heads selling are 41.67% excellent, 33.33% very good, 25.00% good, 0% each for both

poor and bad. Valve springs have conditions and availability distribution as 27.27% excellent, 18.18% very

good, 45.46% good, 9.09% poor and 0% bad, an indication that valve springs selling are better. Connecting rods

have 7.69% each for poor and bad for conditions and availability, 30.77% good, 23.00% very good and 30.77%

excellent. Piston rings have 64.29% excellent for conditions and availability 21.43% very good, 0% poor 7.14%

each for both good and bad. Distribution of conditions and availability for crankshaft are 27.27% excellent,

18.18% very good, 45.46% good, 9.09% each for both poor and bad. Camshaft have 20% for excellent, 10% for

very good 30% for good, 20% each for poor and bad. Relatively, drive shaft have 0.% bad for conditions and

availability, 15.39% poor, 30.77% good, 23.08% very good and 30.77% excellent. Clutch conditions and

availability are 47.05% excellent, 17.65% very good, 23.53% good, 11.75% poor and 0% bad. Brake parts

condition and availability are 46.30% excellent, 14.82% very good, 16.6% good, 7.41% poor and 5.56% bad.

Conditions and availability for steering parts are 50% excellent, 6.25% very good, 37.50% good, 6.25% poor

and 0% bad. Distribution for conditions and availability with reference to suspension parts are 68.75% excellent,

9.33% each for good and very good as well as 6.25% each for both poor and bad. Train and transaxle parts have

conditions and availability distribution as 16.67% excellent, 0% very good, 22.22% good, 33.33% poor and

27.78% bad.

6. CONCLUSION

The following conclusions have been made from this research.

Proper carburetors, injection parts, fan belts and cylinder heads are being sold at Siwdo.



                                                         43
Innovative Systems Design and Engineering                                                          www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.2, 2013


Relatively better electric fan, pumps, valve springs, piston rings, drive shaft, clutch parts, steering systems and

shock absorbers are also being sold.

Connecting rod, crankshaft, camshaft, brake parts, suspension parts, train and transaxle parts have significant

proportions being bad and poor in terms of availability as well as efficiency.



7. RECOMMENDATIONS

The following recommendations have been made from this research.

Short courses, seminars and other educational platforms must be organize periodically for the sellers of these

parts to constantly upgrade their knowledge in automobile mechanics.

There must be formal accounting training for these sellers as well as management of financial and human

resources.

There must be financially aid for these owners from government, non-governmental institutions and financial

institutions.

There must be serious public information on the importance of the activities of these automobile spare parts

dealers by means of posters, adverts, promotions, print and electronic media information among others.



REFERENCES

Paul Dampsey, (1985). Troubleshoot and repair any small gas Engine

David Gibbs. An Introduciton to CNC Machining

Alan Asmus and Barry Wellington (1992). Diesel Engine and Fuel Systems

Micheal Fitzpatrick. Machining and CNC technology

William Ekryger J., Robert Kovacik T and Saverio Bono G. Auto Mechanic; Theory and Service

Ferdinand Bee P., Russell Johnston Jr. E. Vector Mechanics for Engineers.




                                                        44
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Publishing service based in the U.S. and Europe. The aim of the institute is
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More information about the publisher can be found in the IISTE’s homepage:
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Analysing the impact of automobile spare

  • 1. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 ANALYSING THE IMPACT OF AUTOMOBILE SPARE PARTS SELLERS IN GHANA. ( A CASE STUDY AT SIWIDO KOKOMPE AT CAPE COAST). FESTUS MOTEY MSc ENGINEERING HEAD, MECHANICAL ENGINEERING DEPARTMENT CAPE COAST POLYTECHNIC P.O.BOX AD 50 CAPE COAST festusmot@yahoo.com 0547587641 Absract Sales of parts to service providers at the best convenience are very important, because benefactors of such services always want them as early as possible. Thus the cluster of mechanics at Siwdo in Cape Coast needs automobile parts readily available and in good condition to buy immediately for quick replacement. Therefore the sale of spare parts at Siwdo was very beneficial to the automobile mechanics since they could quickly buy the parts for replacement. Also the sale of these parts contributes to the economic development through the payment taxes. Some of the spare parts that are being sold are carburetors, fuel injection system, spring valves, belts, motors, steering, clutch, brake, pumps, cylinder heads, connecting rods, shafts, suspension systems, piston rings among others. Quantitative data was obtain through administering of structured questionnaires to justify conclusions. Conclusively, most of the parts sold are in good condition and available. The activities of these sellers must be improve through education. Key words: Spare – parts, engine, automobile, Maintenance, Available 1. INTRODUCTION Currently, there is an identifiable clear role played by the sellers of automobile spare parts at Siwdo Kokompe in Cape Coast towards the development of the automobile industry in Ghana. The sellers and owners of these 1
  • 2. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 stores (automobile spare parts) that sell these parts might be of different profession but have basic or fundamental knowledge about almost all the parts they buy and sell. All these stores are privately operated andtheir activities makes the practices of automobile engineering more convenient at Siwdo Kokompe in Cape Coast. Thus the automobile mechanics can easily buy parts for quick replacement. Sources at these stores at Siwdo reveals there have never being any form of documentation as well as analysis of their activities towards the development of automobile industry in particular and the nation’s economy as a whole. Therefore this research is done do begin documentation analysis, throw more light as well as drawing public attention to their problems and draw attention to the fact that graduates from the nation’s (Ghana) tertiary institutions could enter into this venture (establishing stores to sell automobile parts) for self employment to reduce the pressure of graduate unemployment on the government. Automobile supply accessories stores as well as stores for the sale of automobile engines and parts if well develop could employ skilled automobile technicians and engineers who graduate from tertiary institutions for their services or effective operation. 2
  • 3. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 2. HISTORY AND LOCATION OF SIWDO KOKOMPE Automobile mechanics working on all aspects of automobiles were formally located of the present day Ewin Nurses flat at the Kotoraba in the central business center of Cape Coast in the Central Regional Capital. At that time the area has seen springing up of cluster of workshops of craftsman who does various types of repairs and services on automobile. At this location at that time, there were stores selling very thing on automobiles. These craftsmen or artisans were automobile electricians, sprayers, vulcanizes, welders and mechanics. These craftsmen were relocated in the year 1968 to their present premises at Siwdo Kokompe to pave way for the construction of the Ewin Nurse Flat. The Siwdo cluster of craftsmen is located between the Adisadel Estate and the Robert Mensah Sport Stadium, thus on the right side of the John Mensah Sarbah dual carriage road when going to the stadium from the Pedu Junction. Initially a little over fourty shops can be seen at the place including machines shops, wind screen repairs shops, upholstery shops, black smith shops and iron casting shops. Light and heavy duty automobile mechanics as well as specialized automobile mechanics were also located at Siwdo. These specialized mechanics includes automatic gear box specialist, carburetor specialist among others. On the average, about 300 vehicles visit Siwdo on daily basis for all types of automobile works. These activities are welding, spraying, electrical works, fabricating, vulcanizing, black smithing among others. 3. REVIEWED LITERATURE. 3
  • 4. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Basically, there are five types of garages/shops and automobile service business in Ghana, these are: New – car dealers’ garages Independent garages/shops Specialty garages /shops Service stations or garages Fleet garages /shops 3.1 New car dealers’ garages Some of the new – car dealer garages in Ghana are Toyota Ghana limited, Japan motor, Mitsubishi Ghana among others. The operations and number of these companies are relatively few. 3.2 Independent garages/shops These types of garages or shops are common at Siwdo at Cape Coast and automobile mechanics of these garages buy parts of at Siwdo. These garages/shops offer services such as oil and filter changes, changing lubrications, tune – ups, brake repairs, engines and transmission overhauls among others. 3.4 Specialty garages /shop These types of garages or shops are also common at Siwdo at Cape Coast and patronize the automobile spare parts stores contributing towards the economic viability of these stores. These garages concentrate only on few automobile engineering services such as brake maintenance and repairs, tum-ups, lubrication, cooling systems, fuel systems, drive trains, chassis maintenance among others. 3.5 Service station shops These are small shops or garages attached to petroleum product filling stations in Cape Coast as well as the whole country. They also buy spare parts from privately owned automobile spare parts seller stores at Siwdo. The maintenances and repairs they normally undertake are purging, changing oil and filters, brake, clutch as well as replacement of minor mechanical parts. 3.6 Fleet garages The main operations of such garages are total mechanical maintenance and repair of fleet of automobiles. Such garages are found the Siwdo and they also buy automobile spare parts from the privately owned spare parts seller stores at Siwdo. Business, financial and academic institutions, governmental as well as non governmental agencies have fleet of automobiles so they depend on such garages for their services. 4
  • 5. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 3.7 The automobile Mechanically, the automobile consist of many different parts that work together to provide motion. The social functions of the automobile are conveying of goods and people. The basic assemblies of the automobile consist of: Engine Chassis Drive train (brake, clutch, suspension and steering system) Body 3.7.1 The engine The engine provides power which is transferred into driving through series of parts known as drive trains. The engine also functions by converting chemical energy to mechanical energy for motion. The most common type of engine in automobiles is the internal combustion engines. Thus for this type of engine, the combustion process (burning of air – fuel mixture) takes place exclusively in the combustion chamber. This engine is also the reciprocating piston type and consists mainly of the following components: Carburetor Injector Motors Pumps Value springs Connecting rods Pistons/piston rings Crank shaft Camshaft Drive shaft 5
  • 6. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 3.7.1.1 Carburetor A carburetor is a device on the automobile that enriches gas by combining the gas with fuel for combustion internally. The basic circuits of the carburetor are float, idle and low speed accelerator, pumps, main metering enrichment and choke. The float circuit contains a float bowl which serves as reservation for fuel. The constant level of fuel needed to supply the engine during operation is in this bowl. Depending on the fuel consumption, a needle valve opens to allow the flow of fuel into the bowl. Idling refers to engine operation without the acceleration pedal being depressed. Also an enrichment circuit moves a metering rod or tapered needle to allow more fuel to be drawn through the main metering circuit. The choke plate is a value located on top of the carburetor bore that ensures enough supply of vapourize fuel for starting and warming – up purpose when the engine is cold leading to fuel condensation. Manufactures have given modern carburetors additional devices such as temperature – controlled devices, fuel bowl vent, attitude – compensation valve, throttle return dashpot, vacuum vent, throttle positioned solenoid and electronic control devices to solve problems of fuel economy as well as emission control. Metering is the act of adding specific required volumes (metered) of fuel to the air steam passing through the barrel of the carburetor. Some factors that influence this metering are engine temperature, load and speed. The process of making the fuel into droplets is known as atomization. These tiny droplets of fuel are converted from the liquid state to the vapour state by the process of vaporization. The automobile mechanics at Siwdo perform the following preventive maintenance on carburetors. Filters replacement Leakage checks Cleaning Choke adjustment or replacement The common carburetor problems that these mechanics normally solve are: Flooding Driveability Lack of fuel in carburetor Gummy automatic choke 6
  • 7. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 The driverability problems are dieseling, detonation, stalling, rough idle, cutting out, hesitation, surging, sponginess, missing and poor gas mileage. Air fuel leakage normally occurs between connections of the carburetor and external parts. By performing the above maintenance practices, these mechanics buy parts mention above from these stores. Parts may crack or distort due to improper over tightening of screws and fasteners. Chokes are service by spraying with carburetor spray cleaners bought from these stores. The problems of lack of fuel flooding and percolation may be detected by observing the fuel flow vent as the engine is cranked for fuel to gush out of the vent. These problems are solve by these mechanics by removing the air horn, inspecting, cleaning, replacing the needle value, float part and accelerator pumps as well as properly reinstalling the air horn. They also buy the above mention parts from these spare parts seller stores at Siwdo. At Siwdo over hauling by these mechanics involves the following procedures below: Carburetor identification Disconnecting attachment Carburetor removal Cleaning and inspection Carburetor disassembly Part and gasket replacement Checking leakage of hoses, tubes and fuel lines Electrical connections reassembly, adjustment and replacement. The above procedures lead to these mechanics buying spare parts from the spare parts stores at Siwdo for replacement. 3.7.1.2 Fuel injection The main advantage of the fuel injection systems over the carburetors are: Increase volumetric efficiency (correct air fuel ratio) More efficient combustion Better fuel economy More power Less harmful exhaust gases, efficient load, speed and temperature conditions. The basic components of the fuel injection systems that these mechanics buy from the spare stores at Siwdo are: Fuel tank and connecting lines 7
  • 8. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Fuel pumps Fuel pressure regulator Fuel filters Fuel injectors Sensors The tanks and connecting lines are similar or the same as those of carbureting systems. Diaphragm, rotary roller and turbine pumps are the common types of pumps use to transfer fuel. Fuel pressure regulator is use to maintain the required pressure for uniform spray from the injector with filters mounted in the injection system to eliminate contaminants. Electronics control module (ECM) or electronic control unit (ECU) is mounted at areas on the vehicles where there is no heat or vibration. The ECM receiver signals from sensors on the engine so as determine timing and amount of fuel to be injected. The amount to be injected is input to the computer and signal form from the sensor. Selective sensor also provide information to the computer about battery voltage, emission control, temperatures, throttle speed and engine load. The computer is programmed as a control system to issue commands to solve such problems. Injectors control fuel inflow into the combustion chamber by opening and closing within milliseconds. Fundamentally, preventive maintenance for fuel injection systems are adjustment checks, repairs and replacements where appropriate. The automobile mechanics check for following: Fuel and air leaks Loose, corroded or grounded electrical connections Loose broken, cracked, kinked or disconnected vacuum hoses Loose or improperly supported fuel rail, lines and injectors Dirty fuel and air filters In-correct idle speed and mixture. Most of the above practices by these automobile mechanics at Siwdo are similar to those of carburetor so they buy similar parts from the spare parts store operators at Siwdo. Hoses, electrical connections, filters, lines, rails and other components of injection systems are subject to heat and pressure variations so they get dry, corroded, cracked and deteriorated. Therefore these mechanics buy these parts from the automobile spare parts selling stores at Siwdo. Modern advanced trouble shooting for fuel injection systems is not common at Siwdo but these automobile mechanics are able to solve some of the similar problems. 8
  • 9. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 3.7.1.3 Fuel system The fuel system consists of the following components: Fuel tank Connecting lines Fuel filter Fuel pump Air filter Fuel metering and atomization system The connecting lines consist of small diameter metal tubing and synthetic rubber hoses which connect the fuel tank to the pump. Where vibration results to cracks and bends, synthetic hoses are used instead of metallic pipes. Pumps, both electrical and mechanical are use to draw fuel from the tank to supply to the carburetor or injection system. Fuel filters are located between the tank and injectors or carburetors to prevent contaminant passage. Also, contaminants in the air passage are remove by air filters. Preventive maintenance as done by these mechanics for fuel systems involves checking, repairing leaks, inspection and replacement. Leakage problems are at the following points: Filter cap Fuel tank seams Metal and synthetic rubber Vapour line Fuel pump Vapour canister Injection pump seals Intake manifold gasket Fuel neck connection to tank Fuel and vapour line connection Fuel filter Carburetor Fuel injection lines and injectors 9
  • 10. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 The repairs and replacement of the above components leads to the mechanics buying these parts from the automobile spare parts stores at Siwdo. 3.7.1.4 Lubricating system All parts and components that circulate fluid which reduce friction, wear and tear between all moving parts in contact is known as the lubrication system. Some parts of the engines where friction occurs are: Camshaft journals Camshaft lobes Piston and piston rings Cylinder walls Crank shafts Bearing There are two ways basically by which lubricant loses occurs, thus by leakages and burning in the combustion chamber. Common areas that leakages occur are: Oil pan gasket Crankshaft seals Oil pressure sending unit Timing cover gasket and seal Fuel pump gasket Distributor drive O-ring gasket The oil pan serves as the reservoir for the lubricant and has a drain plug below it. When the drain plug is removed the lubricant drains out. The lubricant oil filter helps in eliminating contaminants in the lubricating system. The automobile mechanics at Siwdo conduct maintenance of lubricating systems by replacing all the parts mention by buying these parts from the automobile spare parts seller stores at Siwdo. 3.7.1.4 Cooling systems The basic components or parts of cooling systems of vehicles that normally come to Siwdo are: Coolant Radiator Water pump 10
  • 11. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Fan Water jacket Thermostat Temperature warning systems Radiator pressure cap Coolant recovery systems Connecting hoses Heater coil Oil cooler To prevent acidic build up, rust, corrosion and electrolysis of cooling systems, a mixture of antifreeze (ethylene ctycol) and water in their required quantities which forms the coolant are use in the cooling systems. The radiator and its cooling fins are made of good conductors of heat such as brass, copper or aluminum that conduct the heat from the engine through the water away. Water pumps are operated by belts (V belts) from electric motors. Cooling fans can be driven by electricity or by engine power. Electric fans, belt driven fans and viscous driven fans are fan types that are normally use to blow air over the radiator fins. The thermostat is a valve that closes and opens in response to the heat of coolant to maintain stable temperature. Some of the cooling system parts that the automobile mechanics at Siwdo check, replace, repair as well as buy from the spare parts selling stores at Siwdo are: Drive belts Hoses Gaskets Soft plugs Thermostat Water pumps These mechanics also do the following preventive maintenance. Flash old coolant and refill the system with fresh coolant. Check and repair leaks, replace drive belts and thermostat. Check coolant mixture strength. Belt drives transmit energy from a power source or motors to points where the energy is needed. 11
  • 12. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Common areas of leakages for which these mechanics work on are: Hoses Gaskets Radiator Heater cure and heater control valve Water pump Soft plug Hoses are made of rubber and cloth, so they deteriorate due heat, vibration and vapours. 3.7.1.5 Engine servicing The automobile mechanics at Siwdo inspect, repair and replace the following Loose mounting belts, studs and nuts Warm lubes Piston, piston rings and connecting rod Cylinder heads Valve seats Damaged valve train parts Warn rocker arms or rocker followers Broken valve springs Bent push rods Improper seated valve locks and retainers Missing or damaged valve stem seals Belts In performing the above task, the automobile mechanics buy the above parts form the automobile spare parts sellers at Siwdo. The mechanics also buy and replace the following spare parts from the spare parts sellers at Siwdo; Connecting rod bearings Timing gear and chain Flywheel Oil pump 12
  • 13. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Oil pan 3.8 Drive Train 3.8.1 Suspension system One of the main components of the suspension systems are springs. These springs are located at the four corners of the automobile. Springs support the automobile frame, body, engine and drivetrain. Springs enable or aids shock absorbing, upward as well as downward motions. Coil springs Torsion bars Air springs Leaf springs The device that works with the springs to control movements of the automobile body, axle and wheel is the shock absorber. There are four shock absorbers at each corner of the automobile and there are also modern automatic control shock absorbers. Each of the wheel assemblies at the front have their separate or independent suspension systems. These suspension systems for modern automobiles are designed to allow each wheel to move up and down separately and are made of the following components given below: Control arms Wheel spindle 13
  • 14. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Ball joint Stabilizer bars Maintenance of suspension systems mainly consist of lubrication and replacement of the parts mention above. As a result this maintenance, the mechanics buy these parts from the automobile spare parts sellers at Siwdo. 3.8.2 Steering system The steering system consist of the following: Steering shaft Steering gears Steering linkage Steering wheels Extension from the steering gear box is the pitman arm and it transmits gear movement towards the front wheels. The relay rod or center link or drag link transmits steering movement towards the front wheels. The idler arm serves as a connection between the relay rod and the automobile frame and also supports the relay rod end opposite to the pitman arm. land steering arm. The tie rods assist in steering. The steering arm transmits movement to the turning wheel and is the last connection in the steering linkage system. Power steering is the situation where hydraulic pressure aids steering. The main components of power steering are: Pump Reservoir Hydraulic lines Special gear box The hydraulic fluid for the power steering system is stored in the reservoir and is pushed under pressure through pipes and hoses to the steering system. Excess is controlled by the relief valve. Maintenance of steering system as done by these mechanics involves lubrication, adjustment, and replacement of all parts if appropriate They also normally inspect areas around bushings, gear boxes, arms, ball joints, axles, mounting among others. 14
  • 15. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 3.8.3 Brake system All types of braking systems have the following basic components: Brake fluid Master cylinder Brake lines Wheel cylinders Friction materials Stop light switch The master cylinder consists of the cylinder piston system which serves as a reservoir for brake fluid as well as force multiplying facility. The brake lines serves as channels for the flow of hydraulic fluid from the master cylinder to the wheel cylinders. These are the steel tube and hoses. The wheel cylinders are the activators of the brake assemblies and they receive fluid pressure from the master cylinder; thus this activation enables the automobile to stop. Asbestos is the common type of friction material or brake linings used. Asbestos is preferable use because it resists heat and friction. An alternative to the asbestos is fiberglass compound. In between the master cylinder and brake paddle, is fixed stop light switch. This switch is activated to illuminate the stop lights whenever the brake paddle moves downwards. Automobile bake systems are normally of two types namely disk brakes and drum brakes or both, disk brakes uses disk action and drum brakes use drum action while their combination use both actions. Servicing of brake systems as done by these automobile mechanics are toping and refilling the brake fluid, replacing of valves, disc, drum, hoses, pipes, rotor, shoe, calipers, bearings, bushings, seals, master cylinder as well as asbestos. By replacing the above parts, these mechanics buy most of these parts from the automobile spare parts dealer at Siwdo. 3.8.4 Clutch system Clutch assembly enables drivers to disconnect or connect power from the engine to the transmission as well as to shift smoothly and to start the engine. This assembly is located between the transmission and engine and consists of the following parts Flywheel Clutch disc Pressure plate assembly Throughout bearing 15
  • 16. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Clutch fork Clutch assembly is housed in a bell shaped metal protective case known as bell housing except the linkage and paddle. The small shaped end of the bell housing is connected to the transmission housing whiles the large end to the lower part of the engine block. The flywheel rear surface is smooth which provides a good grip for effective clutch operation. Energy from the flywheel is sent to the transmission through the clutch or clutch plate. This disc is made of steel, covered with friction material and is driven. The function of the pressure plate assembly is to press and release the clutch disc against the flywheel. The pressure plate is made of nodular iron. It is heavy and grips. The pressure plate assembly consists of cover, pressure plate, release levers and springs. Maintenance of clutch assembly as done by the automobile mechanics at Siwdo involves lubrication, replacement and repair of the following parts: Flywheel Disc plate Drum Gasket Washers Shafts Cables Lines Towboat bearing Push rod Clutch fork Pressure plate Springs These automobile mechanics buy these parts from the automobile spare parts dealers at Siwdo which is a prove of the sellers contribution to the development of the vehicle industry in Ghana. 16
  • 17. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 4. METHODOLOGY This research was done at Siwdo because of the large cluster of automobile mechanics in that area. Thus the collection of quantitative and qualitative data for analysis to substantiate the conclusion was possible. The methodology adopted for the research was the quantitative approach since analysis must be made to throw light on the activities of these automobile spare parts sellers. The target group was these spare parts sellers. The quantitative data approach involves the use of structured questionnaire and interviews. In all twenty three questionnaires representing ninety nine percent (99%) of these sellers were administered. 17
  • 18. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 SHOP NAMES SHOP OWNERS ARAFAT MOTORS MR. ARAFAT BLACKIE MOTORS MR. YAW ASH BEN JAMBO ENTERPRISE MR. BEN STEP BY STEP MOTORS MR. ISAAC YESU NTI MOTORS MR. KWABENA NES OFOSU SPARE PARTS MR. KWES OFOSU SHOP MR. DANIEL BOISON DUBUISTEE VENTURES MR. CHARLES EKOW MOTORS MR. ERIC RANSFORD SPARE PARTS MR. ABAKA SHOP MR. GEORGE BONY CHARLES AUTO PARTS NANA ARHIN BORSAH ERIC SPARE PARTS MR. ANDREWS SACKEY ABAKA AMD SONS MASTER OBENG BONY AUTO PARTS MR. DANIEL INKOOM ORSAH’S BUSINESS MRS. OBENEWAA DADZIE ENTERPRISE MR. ANTHONY ACKON 18
  • 19. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 ANDREWS SACKEY MR. ERIC MENSAH ENTERPRISE MR. PHILIP WIRED OBENG BOAT VENTURES MR. MAURICE DANKYI OKYESO NYAME SPARE MR. ISAAC BONSU PARTS BIG DADDY SPARE PARTS TONY MOTORS EDDEY SPARE PARTS SHOP GYE NYAME MOTORS Table 1 19
  • 20. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 2: Carburetors STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 5 55.56 Conditions and Very good 2 22.22 availability of Good 2 22.22 carburetors for Poor 0 0.00 selling Bad 0 0.00 Total 9 100.00 Source: Author’s Field Work (2012) Figure 2: Carburetors Frequency 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad 20
  • 21. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Response Source: Author’s Filed Work (2012) Table 3: Injection system parts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 5 50.00 Conditions and Very good 5 50.00 availability of Good 0 0.00 injection system Poor 0 0.00 parts for selling Bad 0 0.00 Total 10 100.00 Source: Author’s Field Work (2012) Figure 3: Injection system parts Frequency 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad 21
  • 22. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Response Source: Author’s Field Work (2012) Table 4: Fan belts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 11 61.11 Conditions and Very good 5 27.78 availability of Good 2 11.11 fan belts for Poor 0 0.00 selling Bad 1 0.00 Total 19 100.00 Source: Author’s Field Work (2012) Figure 4: Fan belts Frequency 22
  • 23. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) Table 5: Electric motors STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 8 53.33 Conditions and Very good 3 2.00 availability of Good 3 2.00 electric motors Poor 1 6.67 for selling Bad 0 0.00 Total 15 100.00 Source: Author’s Field Work (2012) Figure 5: Electric motors 23
  • 24. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Frequency 9 8 7 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 24
  • 25. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 6: Pumps STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 12 63.16 Conditions and Very good 1 5.26 availability of Good 4 21.05 Pumps for sale Poor 2 10.53 Bad 0 0.00 Total 19 100.00 Source: Author’s Field Work (2012) Figure 6: Pumps Frequency 14 12 10 8 6 4 2 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 25
  • 26. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 26
  • 27. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 7: Cylinder heads STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 5 41.67 Conditions and Very good 4 33.33 availability of Good 3 25.00 Cylinder heads Poor 0 0.00 selling Bad 0 0.00 Total 12 100.00 Source: Author’s Field Work (2012) Figure 7: Cylinder heads Frequency 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 27
  • 28. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 8: Valve springs STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 3 27.27 Conditions and Very good 2 18.18 availability of Good 5 45.46 Valve Springs Poor 1 9.09 selling Bad 0 0.00 Total 11 100.00 Source: Author’s Field Work (2012) Figure 8: Valve springs Frequency 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 28
  • 29. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 29
  • 30. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 9: Connecting rod STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 4 30.77 Conditions and Very good 3 23.08 availability of Good 4 30.77 Connecting rod Poor 1 7.69 selling Bad 1 7.69 Total 13 100.00 Source: Author’s Field Work (2012) Figure 9: Connecting rod Frequency 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 30
  • 31. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 10: Piston rings STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 9 64.29 Conditions and Very good 3 21.43 availability of Good 1 7.14 Piston ring for Poor 0 0.00 selling Bad 1 7.14 Total 14 100.00 Source: Author’s Field Work (2012) Figure 10: Piston rings Frequency 10 9 8 7 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 31
  • 32. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 11: Crankshaft STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 1 27.27 Conditions and Very good 3 18.18 availability of Good 5 45.46 Crankshaft for Poor 1 9.09 sale Bad 1 9.09 Total 11 100.00 Source: Author’s Field Work (2012) Figure 11: Crankshaft Frequency 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 32
  • 33. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 12: Camshaft STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 2 20.00 Conditions and Very good 1 10.00 availability of Good 3 30.00 Camshaft for Poor 2 20.00 selling Bad 2 20.00 Total 10 100.00 Source: Author’s Field Work (2012) Figure 12: Camshaft Frequency 3.5 3 2.5 2 1.5 1 0.5 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 33
  • 34. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 34
  • 35. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 13: Drive shaft STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 4 30.77 Conditions and Very good 3 23.08 availability of Good 4 30.77 Drive shaft for Poor 2 15.39 selling Bad 0 0.00 Total 11 100.00 Source: Author’s Field Work (2012) Figure 13: Drive shaft Frequency 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 35
  • 36. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 36
  • 37. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 14: Clutch parts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 8 47.06 Conditions and Very good 3 17.65 availability of Good 4 23.53 Clutch Parts for Poor 2 11.75 selling Bad 0 0.00 Total 17 100.00 Source: Author’s Field Work (2012) Figure 14: Clutch parts Frequency 9 8 7 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 37
  • 38. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 15: Brake parts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 25 46.30 Conditions and Very good 13 14.82 availability of Good 14 16.67 Brake Part for Poor 4 7.41 selling Bad 3 5.56 Total 54 100.00 Source: Author’s Field Work (2012) Figure: 15: Brake parts Frequency 30 25 20 15 10 5 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 38
  • 39. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 16: Steering parts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 8 50.00 Conditions and Very good 1 6.25 availability of Good 6 37.50 Steering Part for Poor 1 6.25 selling Bad 0 0.00 Total 16 100.00 Source: Author’s Field Work (2012) Figure 16: Steering parts Frequency 9 8 7 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 39
  • 40. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 17: Shock absorbers STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 15 50.00 Conditions and Very good 2 6.25 availability of Good 2 37.50 Shock Absorbers Poor 0 6.25 for selling Bad 0 0.00 Total 54 100.00 Source: Author’s Field Work (2012) Figure 17: Shock absorbers Frequency 16 14 12 10 8 6 4 2 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 40
  • 41. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 18: Suspension parts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Excellent 22 68.75 Conditions and Very good 3 7.38 availability of Good 3 9.38 Suspension parts Poor 2 6.25 for selling Bad 2 6.25 Total 32 100.00 Source: Author’s Field Work (2012) Figure 18: Suspension parts Frequency 25 20 15 10 5 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 41
  • 42. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Table 19: Train and Transaxle parts STATEMENT RESPONSE FREQUENCY PERCENTAGE (%) Conditions and Excellent 4 16.67 availability of Very good 0 0.00 Train and Good 4 22.22 Transaxle Parts Poor 6 33.33 for selling Bad 5 27.78 Total 18 100.00 Source: Author’s Field Work (2012) Figure 19: Train and Transaxle parts Frequency 7 6 5 4 3 2 1 0 Excellent Very good Good Poor Bad Response Source: Author’s Field Work (2012) 42
  • 43. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 5. DISCUSSIONS More than 50% of the carburetors selling are in the category of excellent for condition and availability whiles the rest are in very good and good categories. Relatively, there are no carburetors in poor and bad state for conditions and availability. Comparatively, all the injection system parts selling on grounds of conditions and availability are in excellent and very good state. 11% for good, 27.78% for very good and 61.11% for excellent are the condition and availability distribution for the fan belts. Conditions and availability of electric motors are 6.67% poor, 2% each for good and very good as well as 53.33% for excellent. Availability and conditions for pump are 63.16% excellent, 5.26% very good, 21.05% good, and 10.53% poor and 0.00% bad. Conditions and availability of cylinder heads selling are 41.67% excellent, 33.33% very good, 25.00% good, 0% each for both poor and bad. Valve springs have conditions and availability distribution as 27.27% excellent, 18.18% very good, 45.46% good, 9.09% poor and 0% bad, an indication that valve springs selling are better. Connecting rods have 7.69% each for poor and bad for conditions and availability, 30.77% good, 23.00% very good and 30.77% excellent. Piston rings have 64.29% excellent for conditions and availability 21.43% very good, 0% poor 7.14% each for both good and bad. Distribution of conditions and availability for crankshaft are 27.27% excellent, 18.18% very good, 45.46% good, 9.09% each for both poor and bad. Camshaft have 20% for excellent, 10% for very good 30% for good, 20% each for poor and bad. Relatively, drive shaft have 0.% bad for conditions and availability, 15.39% poor, 30.77% good, 23.08% very good and 30.77% excellent. Clutch conditions and availability are 47.05% excellent, 17.65% very good, 23.53% good, 11.75% poor and 0% bad. Brake parts condition and availability are 46.30% excellent, 14.82% very good, 16.6% good, 7.41% poor and 5.56% bad. Conditions and availability for steering parts are 50% excellent, 6.25% very good, 37.50% good, 6.25% poor and 0% bad. Distribution for conditions and availability with reference to suspension parts are 68.75% excellent, 9.33% each for good and very good as well as 6.25% each for both poor and bad. Train and transaxle parts have conditions and availability distribution as 16.67% excellent, 0% very good, 22.22% good, 33.33% poor and 27.78% bad. 6. CONCLUSION The following conclusions have been made from this research. Proper carburetors, injection parts, fan belts and cylinder heads are being sold at Siwdo. 43
  • 44. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.2, 2013 Relatively better electric fan, pumps, valve springs, piston rings, drive shaft, clutch parts, steering systems and shock absorbers are also being sold. Connecting rod, crankshaft, camshaft, brake parts, suspension parts, train and transaxle parts have significant proportions being bad and poor in terms of availability as well as efficiency. 7. RECOMMENDATIONS The following recommendations have been made from this research. Short courses, seminars and other educational platforms must be organize periodically for the sellers of these parts to constantly upgrade their knowledge in automobile mechanics. There must be formal accounting training for these sellers as well as management of financial and human resources. There must be financially aid for these owners from government, non-governmental institutions and financial institutions. There must be serious public information on the importance of the activities of these automobile spare parts dealers by means of posters, adverts, promotions, print and electronic media information among others. REFERENCES Paul Dampsey, (1985). Troubleshoot and repair any small gas Engine David Gibbs. An Introduciton to CNC Machining Alan Asmus and Barry Wellington (1992). Diesel Engine and Fuel Systems Micheal Fitzpatrick. Machining and CNC technology William Ekryger J., Robert Kovacik T and Saverio Bono G. Auto Mechanic; Theory and Service Ferdinand Bee P., Russell Johnston Jr. E. Vector Mechanics for Engineers. 44
  • 45. This academic article was published by The International Institute for Science, Technology and Education (IISTE). The IISTE is a pioneer in the Open Access Publishing service based in the U.S. and Europe. The aim of the institute is Accelerating Global Knowledge Sharing. More information about the publisher can be found in the IISTE’s homepage: http://www.iiste.org CALL FOR PAPERS The IISTE is currently hosting more than 30 peer-reviewed academic journals and collaborating with academic institutions around the world. There’s no deadline for submission. Prospective authors of IISTE journals can find the submission instruction on the following page: http://www.iiste.org/Journals/ The IISTE editorial team promises to the review and publish all the qualified submissions in a fast manner. All the journals articles are available online to the readers all over the world without financial, legal, or technical barriers other than those inseparable from gaining access to the internet itself. Printed version of the journals is also available upon request of readers and authors. IISTE Knowledge Sharing Partners EBSCO, Index Copernicus, Ulrich's Periodicals Directory, JournalTOCS, PKP Open Archives Harvester, Bielefeld Academic Search Engine, Elektronische Zeitschriftenbibliothek EZB, Open J-Gate, OCLC WorldCat, Universe Digtial Library , NewJour, Google Scholar