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Oracle Shop Floor Management What's New in R12


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Oracle Shop Floor Management What's New in R12

  1. 1. Oracle Shop Floor Management What’s New in R12 Tom Greene Solution Architect, Semiconductor Solutions Group
  2. 2. The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
  3. 3. Agenda <ul><li>Product Positioning </li></ul><ul><ul><ul><li>Target Customers </li></ul></ul></ul><ul><li>Oracle Solution </li></ul><ul><ul><ul><li>Core Features </li></ul></ul></ul><ul><ul><ul><li>Delta Summary </li></ul></ul></ul><ul><li>Quick Look at New Functionality </li></ul><ul><li>Brief Competition Overview </li></ul><ul><li>Wrap Up/ Q&A </li></ul>
  4. 4. Target Customers/ Industries
  5. 5. Oracle is still the only ERP vendor to provide comprehensive Shop Floor Management capabilities for the Semiconductor Industry without complicated 3 rd party bolt-ons. The proven success of Oracle’s 130+ semiconductor customers far exceeds any other ERP system! Semiconductor Industry Leadership
  6. 6. Developed with Semicon Companies, OSFM is ideal for Semiconductor
  7. 7. Key Manufacturing Needs Addressed… <ul><li>Target Customers need to be manufacturing Lot or Lot/serial controlled end items </li></ul><ul><li>Typical Examples: </li></ul><ul><ul><li>Semiconductor chips, consumer electronics like DVD players etc, Bicycle Helmets, Medical Devices, rolled metal products. Etc etc </li></ul></ul>Essentially if the end product being sold by a prospect has a lot or lot/serial number, OSFM is a potential fit.
  8. 8. OSFM capabilities makes it very attractive for many Industries … <ul><li>Medical Devices </li></ul><ul><li>Metal Rolling and Fabrication </li></ul><ul><li>Automotive Components </li></ul><ul><li>Plastic Injection Moulding </li></ul><ul><li>Optical lens Manufacturing </li></ul><ul><li>Fiber Optics </li></ul><ul><li>Jewelry Making Industry </li></ul><ul><li>Engineer to Order Products </li></ul><ul><li>And more … </li></ul>Many Medical Device, Metal and Automotive companies are OSFM customers today!
  9. 9. Recent OSFM Customers in Non-Semiconductor Industries! [Medical Devices] [Metals Finishing] [Aerospace & Defense] [Turbine Engine Maintenance] [Electrical Equipment] [Auto Ancillaries] [Industrial Mfg] [Industrial Mfg] [Consumer Goods packaging] [Solar Panels Mfg] [Auto Ancillaries] [Flat Panel Mfg] [Flat Panel Mfg] [Flat Panel Mfg] [Medical Devices] [PCB Manufacturing] [Photonics Modules]
  10. 10. SMB Leadership
  11. 11. Oracle’s Value Proposition Functionality Industry Risk Mitigation TCO 4. Minimal Risk 1. Required Functionality 2. Deep Industry Commitment 3. Decreased TCO
  12. 12. Why Oracle? Lowest Risk Oracle’s solution is much more extensively tested in the market vs. the competition Oracle’s Lowest Risk Plan ensures customers realize benefits with minimal risk Functional Fit and Predictable Delivery Approach Oracle has extensively demonstrated the required functionality across all High Tech sub segments Many Oracle Partners have also designed a systematic approach to achieve the functionality in 4 months for SMB customers Deep Industry Commitment Oracle’s fabless semicon customers are the largest community by far, helping Oracle produce the best solution, and working together as a community : Oracle fabless semicon customers receive very high value Minimal TCO ~50% TCO advantage over the competition over a 5-year period
  13. 13. OSFM spans all Customer Sizes The Only “Early Stage to Titan” Enabler $100M $500M $1,500M ERP/OSFM ERP/OSFM SCM CRM Specialty ERP/OSFM SCM CRM ERP/OSFM SCM “ Early Stage” “ Mid Stage” “ Large” “ Titans” The Oracle Solution Microsoft SAP REINVEST
  14. 14. How Delivers
  15. 15. Oracle Shop Floor Management Customer Service Order Mgmt / Customer Master Materials Mgmt / BOM Inventory Extends Your Existing Investments <ul><li>Multiple MES feed data through OSFM to ERP; single point of integration </li></ul><ul><li>Highly scalable regardless of internal or external feeds </li></ul><ul><li>Global repository & process management </li></ul><ul><li>Eliminate batch, synchronization, and maintenance headaches </li></ul><ul><li>Enables the real-time enterprise </li></ul>Internal MES MES MES MES Supplier MES RosettaNet / XML XML Supply Chain Planning ERP / Back Office Internet Existing Applications Employees Customers Real-Time Visibility! Quality Management Lot / Serial Genealogy Tracking Mixed Mode – Discrete, Flow, Lot, CTO Shop Floor Management Overview Analyze Adjust Sample
  16. 16. Lot-Based Manufacturing Rel 12 extends this to Lot/serial manufacturing as well.. Manage WIP Lot Movement by enforcing Network Routing Model Flexible Processes with network routing infrastructure View Lot Genealogy forward and backward Compute True Operation Cost based on reverse cumulative yield Define Co-Products , distribution splits and yields Split, Merge or Translate released lots to another end item ? ... ... X O = $ A B ? X
  17. 17. Product Genealogy Tracking Trace Product Defects to Their Root Cause <ul><li>Trace a customer shipment back to the original source </li></ul><ul><li>Trace a lot backwards and forwards, through all sectors of manufacturing, across all organizations </li></ul>Raw Mat’l Supplier Semi-Finished Goods Finished Goods Shipped Products . . . . . . . . . . . . Chipset CS 2 CS 1 C-2 P-3 C-1 E-2YP E-2JP F-3EP D-1FP D-2FP EM A EM B FL G CPU Flash S3 S3 S2 S1 S1
  18. 18. R12 Additions to OSFM Leads to granular and effective control on shop floor <ul><li>Lot/Serial and Attributes Management support </li></ul><ul><li>Granular and Enhanced Shop Floor Modeling </li></ul><ul><li>Actual Data Capture and Enhanced Shop Floor Visibility </li></ul><ul><li>Introduced Dispatch Lists and Lot Travelers </li></ul><ul><li>Deeper Execution capabilities and Pro-active Alerts </li></ul><ul><li>Support for Sales Order Reservations </li></ul>
  19. 19. Support for Lot/Serial Controlled Assemblies Description <ul><ul><li>Functionality before Release 12: </li></ul></ul><ul><ul><ul><li>OSFM Supported Jobs with Lot Controlled Assemblies only </li></ul></ul></ul><ul><ul><li>Functionality in Release 12: </li></ul></ul><ul><ul><ul><li>OSFM Supports Jobs with </li></ul></ul></ul><ul><ul><ul><ul><li>Lot Controlled Assemblies </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Lot and Serial controlled Assemblies </li></ul></ul></ul></ul><ul><ul><ul><li>Support provided in forms as well as in HTML UI </li></ul></ul></ul>
  20. 20. Shop Floor Modeling, Configuration Capabilities Description <ul><ul><li>Functionality before Release 12: </li></ul></ul><ul><ul><ul><li>Limited Modeling/Configuration Capabilities </li></ul></ul></ul><ul><ul><li>Functionality in Release 12: </li></ul></ul><ul><ul><ul><li>OSFM supports </li></ul></ul></ul><ul><ul><ul><ul><li>Responsibility Configuration </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Dispatch Lists Configuration </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Low Yield Trigger Definitions </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Reason Codes for Scrap, Bonus etc. </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Lot Travelers </li></ul></ul></ul></ul>
  21. 21. Shop Floor Planning Enhancements Features <ul><ul><li>Planning Enhancements </li></ul></ul><ul><ul><li>ASCP takes actual job start dates for planning </li></ul></ul><ul><ul><ul><li>Calculates the portion of the job completed prior to plan start date </li></ul></ul></ul><ul><ul><ul><li>Schedule only portion of the job yet to be completed as of plan start date </li></ul></ul></ul><ul><ul><li>ASCP support for BOM components </li></ul></ul><ul><ul><ul><li>Plans for components that are consumed on Lot-basis </li></ul></ul></ul><ul><ul><li>Support for sequence dependent set-ups </li></ul></ul><ul><ul><ul><li>Grouping of activities of same setup type </li></ul></ul></ul><ul><ul><ul><li>Schedule sequence dependent setup resources to resource-instance level </li></ul></ul></ul>
  22. 22. Shop Floor Planning Enhancements Features (continued) <ul><ul><li>Planning Enhancements </li></ul></ul><ul><ul><li>Enhanced Gantt chart capabilities </li></ul></ul><ul><ul><ul><li>Plan shop floor activities in a much more detailed manner </li></ul></ul></ul><ul><ul><ul><li>Better view of the shop floor information thru enhanced Planners’ workbench </li></ul></ul></ul><ul><ul><li>Integration with Production Scheduling (PS) </li></ul></ul><ul><ul><ul><li>Representation of OSFM Network Routing in PS </li></ul></ul></ul><ul><ul><ul><ul><li>Item Routing </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Work Order (Job) Routing </li></ul></ul></ul></ul><ul><ul><ul><li>Representation of the OSFM Network Routing in Strategic Network Optimization (SNO) </li></ul></ul></ul><ul><ul><ul><li>Representation of OSFM Lot Based Job (PS Only) </li></ul></ul></ul><ul><ul><ul><ul><li>Co-Products, Operation Yields </li></ul></ul></ul></ul>
  23. 23. Enhanced Shop Floor Execution Description <ul><ul><li>OSFM Supports </li></ul></ul><ul><ul><li>Dispatch List </li></ul></ul><ul><ul><li>Move In, Move Out, Move to Next Op </li></ul></ul><ul><ul><li>Capturing Actual Job Data During Execution </li></ul></ul><ul><ul><li>Alerts for Low Yields </li></ul></ul><ul><ul><li>Shop Floor Resources: Status Update, Event Log </li></ul></ul><ul><ul><li>Electronic Lot Traveler </li></ul></ul><ul><ul><li>Attributes Management </li></ul></ul><ul><ul><li>Partial Job Move Transactions </li></ul></ul>
  24. 24. <ul><ul><li>Functionality before Release 12: </li></ul></ul><ul><ul><ul><li>Support for Lot Attributes in Forms (R10) for: </li></ul></ul></ul><ul><ul><ul><ul><li>Material Receipt, Job Creation, Lot Creation, Move Transactions, </li></ul></ul></ul></ul><ul><ul><ul><ul><li>WIP Lot Transactions </li></ul></ul></ul></ul><ul><ul><li>Functionality in Release 12: </li></ul></ul><ul><ul><ul><li>OSFM provides </li></ul></ul></ul><ul><ul><ul><ul><li>Support for Serial Attributes in Forms for: </li></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Job Creation, Lot Creation, Move Transactions, WIP Lot Transactions </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><li>Support for Lot Attributes in HTML UI for: </li></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Job Move Transactions, WIP Lot Transactions </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><li>Support for Lot Attributes in Forms for: </li></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Inventory Lot Transactions </li></ul></ul></ul></ul></ul>Attributes Management for Lot/Serial Control Description
  25. 25. Other Enhancements <ul><ul><li>Withdrawal of Option-I (Applicable for existing OSFM customers only) </li></ul></ul><ul><ul><li>Sales Order Reservation for Lot-Based Jobs </li></ul></ul><ul><ul><li>Exchange Shop Floor Information with Partners </li></ul></ul>
  26. 26. <Insert Picture Here> OSFM R12 Highlights
  27. 27. Lot-Serial Genealogy
  28. 28. Bonus, Scrap, Resource Down Codes
  29. 29. Lot Traveler Templates
  30. 30. Some things never change…
  31. 31. Mfg Execution Workbench
  32. 32. Complete Job / Operation Details
  33. 33. All OSFM Transactions in One Screen!
  34. 34. Lot Traveler Document
  35. 35. Move Transaction in Summary
  36. 36. Move Transaction Detail
  37. 37. Splitting a lot in WIP
  38. 38. Control Access by Responsibility
  39. 39. Brief Competition Overview
  40. 40. How ERPs handle Shop Floor Mgt <ul><li>One integrated suite (Won 20 of last 25 fabless semicon competitive evaluations; OSFM depth far better) </li></ul><ul><li>ERP Suite + India partner or ABC for WIP Tracking </li></ul><ul><li>Axapta ERP + Fullscope extensions </li></ul><ul><li>Great Plains ERP + Tensoft Extensions </li></ul>
  41. 41. The Shop Floor Management Marketplace <ul><li>Suite Vendors: Offer integrated suite (or semi-integrated as in SAP’s case) </li></ul><ul><li>Niche Players: Mostly localized, but claim “best-of-breed”, and require large integration efforts </li></ul>Consilium /
  42. 42. <ul><li>- </li></ul><ul><li>- </li></ul><ul><li>- </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>Operational Yield Costing </li></ul><ul><li>- </li></ul><ul><li>- </li></ul><ul><li>- </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>Manufacturing Quality Monitors </li></ul><ul><li>o </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>- </li></ul><ul><li>+ </li></ul><ul><li>Advanced Shop Transactions </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>- </li></ul><ul><li>+ </li></ul><ul><li>Inverted Bill of Materials </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>Flexible Routing Definitions </li></ul><ul><li>Consilium </li></ul><ul><li>PRI </li></ul><ul><li>Camstar </li></ul><ul><li>SAP </li></ul><ul><li>Oracle </li></ul><ul><li>Capability </li></ul>How Shop Floor Mgmt Solutions Stack Up… Notes: + = Good, O = Neutral, - = Poor/NA, ? = Unknown <ul><li>- </li></ul><ul><li>- </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>Brooks </li></ul>
  43. 43. <ul><li>+ </li></ul><ul><li>o </li></ul><ul><li>o </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>Co-Product Modeling </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>- </li></ul><ul><li>Real-Time Scheduling </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>Resource Instance Modeling </li></ul><ul><li>o </li></ul><ul><li>- </li></ul><ul><li>o </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>Lot/ Serial Support </li></ul><ul><li>- </li></ul><ul><li>- </li></ul><ul><li>- </li></ul><ul><li>- </li></ul><ul><li>+ </li></ul><ul><li>Enterprise Visibility </li></ul><ul><li>Consilium </li></ul><ul><li>PRI </li></ul><ul><li>Camstar </li></ul><ul><li>SAP </li></ul><ul><li>Oracle </li></ul><ul><li>Capability </li></ul>How Shop Floor Mgmt Solutions Stack Up… <ul><li>? </li></ul><ul><li>? </li></ul><ul><li>- </li></ul><ul><li>o </li></ul><ul><li>+ </li></ul><ul><li>Mobile Architecture </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>+ </li></ul><ul><li>o </li></ul><ul><li>- </li></ul><ul><li>Brooks </li></ul><ul><li>? </li></ul>Notes: + = Good, O = Neutral, - = Poor/NA, ? = Unknown
  44. 44. <Insert Picture Here> Wrap Up / Q&A
  45. 45. <Insert Picture Here> Thank You