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AT Precision presentation of Industrial Automation

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AT Precision, a division of Active Technologies designs and manufactures automation production lines, end of line test equipment and Low Pressure Over Moulding Equipment.

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AT Precision presentation of Industrial Automation

  1. 1. Hethel Engineering Centre Chapman Way, Hethel Norwich, Norfolk UK NR14 8FB Tel: +44 (0) 1953 859 133BUSINESS INTRODUCTION
  2. 2. Hethel Engineering Centre Chapman Way, Hethel Norwich, Norfolk UK NR14 8FBTel: +44 (0) 1953 859 133
  3. 3. INDUSTRIAL AUTOMATION Description Automation conveyor based system for up to 10 different products • Auto End of Line final test (up to 10 individual product variations on this line) • Auto Laser Mark of 2D barcode (contains product data, lot and date information) • RFID Tag for part location and product identification at each assembly stage • Auto Visual Inspection • Auto Pack Control System PLC with PC based data acquisition Lead time 6 months Cycle Time 10s Volume 2M+ components / year Location China3
  4. 4. INDUSTRIAL AUTOMATION Description Automatic Assembly machine for safety critical automotive airbag sensor (3 rotary dial based systems with conveyor feed or product between dials). System Incorporates, component loading via bowl feed, mechanical fitment of plastic components, handling & assembly of springs and toroid magnets. Control System PLC Lead time 12 months Cycle Time 3.0s Volume 7.5M+ components / year Location Mexico4
  5. 5. INDUSTRIAL AUTOMATION Description Automation machine to ultrasonically displace PBT plastic material over pins Control System PLC Lead time 12 weeks Cycle Time 3.0s Volume 7.5M + components / year Location Mexico5
  6. 6. INDUSTRIAL AUTOMATION Description Low Pressure Over Moulding equipment Manual Load, Automatic mould rotary based low pressure mould system for mould protection of SAFETY CRITICAL automotive seat belt buckle sensors Control System PLC Lead time 8 weeks Cycle Time Product/Shot size specific, 10-30s typical Volume 1.5M + components / year Location Mexico, China and Slovenia6
  7. 7. INDUSTRIAL AUTOMATION Description Automation to resistance weld a reed switch to lead frame in 4 places Control System PLC Lead time 6 months Cycle Time 3.0s Volume 7.5M + components / year Location Mexico7
  8. 8. MANUFACTURING & TEST EQUIPMENT Description Manual Load Rotary Table Automatic test, vision & laser mark EOL test system Control System PLC with PIC based data acquisition Lead time 10 weeks Cycle Time 10s Volume 1.5M+ components / year Location Romania8
  9. 9. MANUFACTURING & TEST EQUIPMENT Description 4 Station Test System for testing small engine fuel injector components (Burn In / Stroke Test / Flow Test / Oil Prime with post test laser mark station) Control System PLC, with RFID for traceability and data storage for each component Lead time 3 months Cycle Time 60s Volume Customer proprietary information Location UK9
  10. 10. MANUFACTURING & TEST EQUIPMENT Description Customized test unit to integrate into Automatic Conveyor based test system Control System PIC based data acquisition integrated to PLC Lead time 10 Weeks Cycle Time 10s Volume 2M+ components / year Location China10
  11. 11. MANUFACTURING & TEST EQUIPMENT Description MTIPC Manual Load, Automatic test systems functional mechanical tests, electrical tests, vision systems, positive mark, reject marking/disposition system and data collection options available Control System PLC with PIC based data acquisition Lead time 8 weeks Cycle Time Product specific, 10-20s typical Volume > 1.0M components / year Location Mexico, China, USA, Romania and Slovenia 1 DISPLAY 2 AIR FEED CONNECTION 3 UMBILICAL CORD CONNECTION 4 FUSED & FILTERED MAINS SUPPLY 5 VENTILATION 1 2 5 1 3 411 Flexible multi-functional test systems adaptable to clients requirements
  12. 12. MANUFACTURING & TEST EQUIPMENT Description Machine to automatically screw bottle cap onto empty bottle (Bottle used for liquid sampling) Control System PLC Lead time 6 weeks Cycle Time 10s Volume 100k per year Location UK12 Bespoke robust manufacturing equipment with in-built limit control
  13. 13. MANUFACTURING & TEST EQUIPMENT Description Machine to automatically close safety latch on automotive connectors Control System PLC Lead time 4 weeks Cycle Time 12s Volume 250k per year Location Romania13 Bespoke robust manufacturing equipment
  14. 14. MANUFACTURING & TEST EQUIPMENT Description Turntable, to aid operator in manoeuvring product for assembly of complex parts Control System N/A Lead time 4 weeks Cycle Time Product Specific Volume Product Specific Location Various14

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