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NACE
                           Companion to the Peabody Book
                                 October 26, 2000
                                   Revision 1.1

  Dwight's Equation for Single Vertical Anode Resistance to Earth - inches




                   Soil resistivity in ohm-cm                                            10,000 ohm-cm
                   Rod length in inches                                                      84.0 inches
                   Rod diameter in inches                                                    8.00 inches
                   Resistance of vertical rod in ohms                                        25.5 ohms

  Dwight's Equation for Single Vertical Anode Resistance to Earth - feet




                   Resistivity of backfill material (or earth) in ohm-cm                 10,000 ohm-cm
                   Length of anode in feet                                                       7.0 feet
                   Diameter of anode in feet                                                  0.667 feet
                   Resistance of one vertical anode to earth in ohms                         25.5 ohms

  Dwight's Equation for Multiple Vertical Anodes in Parallel - feet




                   Soil resistivity in ohm-cm                                            10,000 ohm-cm
                   Number of anodes in parallel                                                 10 each
                   Length of anode in feet                                                       7.0 feet
                   Diameter of anode in feet                                                  0.667 feet
                   Anode spacing in feet                                                       10.0 feet
                   Resistance of vertical anodes in parallel to earth in ohms                4.51 ohms

                                                  NOTICE

For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill, as
coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not extend
            too much greater than the length of the anode (about 1.5 times the coke diameter).
NACE
                                Companion to the Peabody Book
                                      October 26, 2000
                                        Revision 1.1


       Modified Dwight's Equation for Multiple Anodes Installed Horizontally




                        Resistance, in ohms, of horizontal anode to earth
                        Resistivity, in ohm-cm, of backfill material (or earth)
                        Length of anode in feet
                        Twice depth of anode in feet
                        Diameter of anode in feet
                                                                                    10,000 ohm-cm
                                                                                            7.0 feet
                                                                                          12.0 feet
                                                                                         0.667 feet
                                                                                       22.49 ohms

                                                   NOTICE

For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill, as
coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not extend
            too much greater than the length of the anode (about 1.5 times the coke diameter).
NACE
                              Companion to the Peabody Book
                                    October 26, 2000
                                      Revision 1.1

 Galvanic Anode Life




                    Mag Anode                                                                Zinc Anode
            Weight =         240 lbs                                                  Weight =        240 lbs
         Efficiency =           0.50                                               Efficiency =          0.90
Utilization Factor =            0.85                                      Utilization Factor =           0.85
           Current =           2.0 A                                                 Current =          2.0 A
        Mg Life =             5.9 yrs                                              Zn Life =           3.9 yrs

                                        Consumption                             Solution
                        Output²             Rate²                              Potential³
      Anode¹          (amp-hr/lb)        (kg/amp-hr)        Efficiency²       (Cu-CuSO4)
       Zinc              370                 23.7               90%              -1.1 V
      Std. Mg              500               17.4               50%           -1.4 to -1.6 V
     Hi-Pot Mg             500               17.4               50%           -1.7 to -1.8 V

1. Anodes installed in suitable chemical backfill.
2. Current efficiency with current density. The shown efficiency, and the resulting consumption rate, are
at approximately 30 milliamps/ft² of anode surface. Efficiencies are higher at higher current densities and
lower at lower current densities.
3. The potentials are solution potentials. When calculating driving potentials, the difference between the
protected structure and the anode, allow for anode polarization. Anode polarization is also influenced by
current density at the anode surface. For magnesium polarization allow for 0.1 V anodic polarization.
Zinc in a proper backfill is not usually subject to significant anodic polarization and the solution potential
may be used.
NACE
                          Companion to the Peabody Book
                                October 26, 2000
                                  Revision 1.1

Rectifier Total Circuit Resistance




                Ground bed resistance (ohms)                                               3.08 ohms
                Cable resistance (ohms)                                                   0.097 ohms
                Pipeline/structure to earth resistance (ohms)                              7.53 ohms
                Total circuit resistance (ohms)                                          10.71 ohms


Deep Anode Ground Bed Resistance




                Effective soil resistivity (ohm-cm)                                    10,000 ohm-cm
                Anode length (feet)                                                            40 feet
                Anode diameter (feet)                                                       0.667 feet
                Resistance to earth of a vertical single anode (ohms)                     6.73 ohms


Rectifier Efficiency



                       K = Meter constant                               DC Amps =              1.00 A
                       N = # of revolutions of disk                      DC Volts =            2.00 V
                       T = Time in seconds                                       K=              0.01
                                                                                 N=                 4
                                                                                 T=            10 sec
                                                                        Efficiency =          27.78%
NACE
                      Companion to the Peabody Book
                            October 26, 2000
                              Revision 1.1

Impressed Current - # of Anodes Required




         Wt = Weight per anode (pounds)                                    Wt =             60 lbs
         CR = Consumption rate (lbs./amp-year)                             CR =      0.75 lbs/A-yr
         DL = Desired life (years)                                         DL =             20 yrs
     Current = Current required (amps)                                 Current =          15.00 A
         UF = Utilization factor                                           UF =               0.60
                                                                     # anodes =           7 each

# of Anodes Required Based on Current Discharge



                              * from manufacturer data

         MD = Maximum discharge per anode (amps)                          MD =             2.50 A
      Current = Current required (amps)                                Current =          15.00 A
                                                                     # anodes =           6 each

Cable Resistance




              Resistance per 1000 feet (Mft)                                       0.254 ohms/Mft
              Length in feet (sum of positive and negative cables)                        384 feet
              Cable resistance                                                       0.097 ohms

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Perhitungan korosi (USA)

  • 1. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1 Dwight's Equation for Single Vertical Anode Resistance to Earth - inches Soil resistivity in ohm-cm 10,000 ohm-cm Rod length in inches 84.0 inches Rod diameter in inches 8.00 inches Resistance of vertical rod in ohms 25.5 ohms Dwight's Equation for Single Vertical Anode Resistance to Earth - feet Resistivity of backfill material (or earth) in ohm-cm 10,000 ohm-cm Length of anode in feet 7.0 feet Diameter of anode in feet 0.667 feet Resistance of one vertical anode to earth in ohms 25.5 ohms Dwight's Equation for Multiple Vertical Anodes in Parallel - feet Soil resistivity in ohm-cm 10,000 ohm-cm Number of anodes in parallel 10 each Length of anode in feet 7.0 feet Diameter of anode in feet 0.667 feet Anode spacing in feet 10.0 feet Resistance of vertical anodes in parallel to earth in ohms 4.51 ohms NOTICE For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill, as coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not extend too much greater than the length of the anode (about 1.5 times the coke diameter).
  • 2. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1 Modified Dwight's Equation for Multiple Anodes Installed Horizontally Resistance, in ohms, of horizontal anode to earth Resistivity, in ohm-cm, of backfill material (or earth) Length of anode in feet Twice depth of anode in feet Diameter of anode in feet 10,000 ohm-cm 7.0 feet 12.0 feet 0.667 feet 22.49 ohms NOTICE For these equations to be valid the soil must be homogeneous and L >> d. With low resistance backfill, as coke, d is taken as the diameter of the coke and L as the length of the backfill provided it does not extend too much greater than the length of the anode (about 1.5 times the coke diameter).
  • 3. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1 Galvanic Anode Life Mag Anode Zinc Anode Weight = 240 lbs Weight = 240 lbs Efficiency = 0.50 Efficiency = 0.90 Utilization Factor = 0.85 Utilization Factor = 0.85 Current = 2.0 A Current = 2.0 A Mg Life = 5.9 yrs Zn Life = 3.9 yrs Consumption Solution Output² Rate² Potential³ Anode¹ (amp-hr/lb) (kg/amp-hr) Efficiency² (Cu-CuSO4) Zinc 370 23.7 90% -1.1 V Std. Mg 500 17.4 50% -1.4 to -1.6 V Hi-Pot Mg 500 17.4 50% -1.7 to -1.8 V 1. Anodes installed in suitable chemical backfill. 2. Current efficiency with current density. The shown efficiency, and the resulting consumption rate, are at approximately 30 milliamps/ft² of anode surface. Efficiencies are higher at higher current densities and lower at lower current densities. 3. The potentials are solution potentials. When calculating driving potentials, the difference between the protected structure and the anode, allow for anode polarization. Anode polarization is also influenced by current density at the anode surface. For magnesium polarization allow for 0.1 V anodic polarization. Zinc in a proper backfill is not usually subject to significant anodic polarization and the solution potential may be used.
  • 4. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1 Rectifier Total Circuit Resistance Ground bed resistance (ohms) 3.08 ohms Cable resistance (ohms) 0.097 ohms Pipeline/structure to earth resistance (ohms) 7.53 ohms Total circuit resistance (ohms) 10.71 ohms Deep Anode Ground Bed Resistance Effective soil resistivity (ohm-cm) 10,000 ohm-cm Anode length (feet) 40 feet Anode diameter (feet) 0.667 feet Resistance to earth of a vertical single anode (ohms) 6.73 ohms Rectifier Efficiency K = Meter constant DC Amps = 1.00 A N = # of revolutions of disk DC Volts = 2.00 V T = Time in seconds K= 0.01 N= 4 T= 10 sec Efficiency = 27.78%
  • 5. NACE Companion to the Peabody Book October 26, 2000 Revision 1.1 Impressed Current - # of Anodes Required Wt = Weight per anode (pounds) Wt = 60 lbs CR = Consumption rate (lbs./amp-year) CR = 0.75 lbs/A-yr DL = Desired life (years) DL = 20 yrs Current = Current required (amps) Current = 15.00 A UF = Utilization factor UF = 0.60 # anodes = 7 each # of Anodes Required Based on Current Discharge * from manufacturer data MD = Maximum discharge per anode (amps) MD = 2.50 A Current = Current required (amps) Current = 15.00 A # anodes = 6 each Cable Resistance Resistance per 1000 feet (Mft) 0.254 ohms/Mft Length in feet (sum of positive and negative cables) 384 feet Cable resistance 0.097 ohms