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Food Engineering Operations-I, FE-503, 4 (2-2)

UPM Teacher:
Associate Prof. Ir. Dr. Chin Nyuk Ling, Email: chinnl@upm.edu.my

Background:
Bac. Eng. (Hons) Process and Food, Universiti Putra Malaysia, 1999
Ph.D (Chemical Eng.), University of Manchester Institute of Science & Technology, 2003
Professional Engineer in Process and Food Malaysia

UAF Coordinators: (1) Engr. Dr. M.Azam Khan, Email: uafkhan@yahoo.com
(2) Engr. Zawar Hussain (Pr), Email: zawar2192@yahoo.com

1 | Page
Course Contents
Theory
Material handling; handling and transportation freshly harvested and refrigerated perishable and non-perishable produce.
Cleaning, sorting, grading, peeling, size reduction and mixing.
Separation techniques; screening, filtration, centrifugal filtration, membrane filtration-MF, UF, NF, RO, IE., sedimentation,
crystallization, centrifugation.
Homogenization, Bleaching, blanching, deodorization, extraction, grinding.
Conveying; Screws, vibrators, belt conveyors and elevators; fluidization and agitation, flow pattern and baffles.

Practical
Demonstration of equipment and instruments used in food engineering operations.
Evaluation of performance; Capacity; Efficiency and operating costs of individual food engineering units; Determination of
optimum operating conditions.

2 | Page
References

1. Brennan, J.M. 2006. Food Processing Handbook. WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, Germany.
2. Ibarz, A and G.V. Barbosa-Cánovas. 2007. Unit operations in food engineering. CRC Press, Taylor & Francis Group,
6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742, USA.
3. Jun, S and J. M. Irudayaraj. 2009. Food Processing Operations Modeling (2nd ed.), Design and Analysis, CRC Press,
Taylor & Francis Group, 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742, USA.
4. Saravacos, G.D. and Z.B. Maroulis. 2011. Food Process Engineering Operations. CRC Press, Taylor & Francis
Group, 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742, USA.
5. Smith, P.G. 2011. Introduction to Food Process Engineering. Publisher Springer Berlin Heidelberg, Germany.

Delivery
On-line lecture
Summary handouts
Notes taking
Examples and solutions
Calculators
3 | Page
Time Table
Week - Hours
1 - 3 hrs

Date (Wednesday 2-5 pm)
9 October

2 - 3 hrs
3 - 3 hrs
4 - 3 hrs

16 October
23 October
30 October

5 - 3 hrs

6 November

6 - 2 hrs
7 - 3 hrs
8 - 3 hrs

13 November
20 November
27 November

9 - 3 hrs
10 - 3 hrs

4 December
11 December
18 December

11 – 3 hrs

25 December
1 January
8 January

4 | Page

Content
Introduction to course layout
Syllibus and reference, Attendance, Grading
Test and Exams
Material handling; Cleaning, sorting.
Grading, peeling, size reduction, mixing.
Separation techniques; screening, filtration,
centrifugal filtration, membrane filtration-MF
Separation techniques; membrane filtration-RO,
IE, UF, NF.
Mid Test (30% Theory)
Sedimentation, crystallization, centrifugation
Homogenization, Bleaching, blanching,
deodorization.
Extraction, grinding.
No lecture – Malaysia Public Holiday
Conveying; Screws, vibrators, belt conveyors and
elevators, fluidization and agitation
No lecture – Malaysia Public Holiday
No lecture – Malaysia Public Holiday
Flow pattern and baffles
Test and Exams

Mid test
(30% of Theory)

Assignment
(10% of Theory)

Final Exams
(60% of theory)

12

4

24

5 | Page

Practical
(100% of
Practical)
40
Conducted In UAF

Total
Theory+Practical
80
Lecture 1
Introduction -What is food processing?

History of Food Processing

6 | Page
– when and how did it begin

7 | Page
Benefits of processing food

8 | Page
Drawback

9 | Page
Performance parameters for food processing –what to measure?

10 | Page
Trends in modern for food processing

Health

Hygiene

Efficiency

11 | Page
Types of food industries
Food processing industries and practices include the following:


Fish processing

12 | Page


Food packaging plant

13 | Page


Meat packing plant, Slaughterhouse

14 | Page


Sugar industry

15 | Page
Think Thoughts 1
De-agglomerating batter mixes in food processing
Problems often occur during preparation of batter mixes because flour and other powdered ingredients tend to form lumps
or agglomerates as they are being mixed during production. A conventional mixer/agitator cannot break down these
agglomerates, resulting in a lumpy batter. If lumpy batter is used to enrobe products, it causes an unsatisfactory appearance
with misshapen or oversize products that do not fit properly into packaging. This can force production to a standstill.
Furthermore batter mix is generally recirculated from an enrobing system back to a holding vessel; lumps then have a
tendency to build up, reducing the flow of material and raising potential sanitation issues.

Question: How can we solve this problem?
16 | Page

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Introduction handout upm chin_food engineering operations fe503

  • 1. Food Engineering Operations-I, FE-503, 4 (2-2) UPM Teacher: Associate Prof. Ir. Dr. Chin Nyuk Ling, Email: chinnl@upm.edu.my Background: Bac. Eng. (Hons) Process and Food, Universiti Putra Malaysia, 1999 Ph.D (Chemical Eng.), University of Manchester Institute of Science & Technology, 2003 Professional Engineer in Process and Food Malaysia UAF Coordinators: (1) Engr. Dr. M.Azam Khan, Email: uafkhan@yahoo.com (2) Engr. Zawar Hussain (Pr), Email: zawar2192@yahoo.com 1 | Page
  • 2. Course Contents Theory Material handling; handling and transportation freshly harvested and refrigerated perishable and non-perishable produce. Cleaning, sorting, grading, peeling, size reduction and mixing. Separation techniques; screening, filtration, centrifugal filtration, membrane filtration-MF, UF, NF, RO, IE., sedimentation, crystallization, centrifugation. Homogenization, Bleaching, blanching, deodorization, extraction, grinding. Conveying; Screws, vibrators, belt conveyors and elevators; fluidization and agitation, flow pattern and baffles. Practical Demonstration of equipment and instruments used in food engineering operations. Evaluation of performance; Capacity; Efficiency and operating costs of individual food engineering units; Determination of optimum operating conditions. 2 | Page
  • 3. References 1. Brennan, J.M. 2006. Food Processing Handbook. WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, Germany. 2. Ibarz, A and G.V. Barbosa-Cánovas. 2007. Unit operations in food engineering. CRC Press, Taylor & Francis Group, 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742, USA. 3. Jun, S and J. M. Irudayaraj. 2009. Food Processing Operations Modeling (2nd ed.), Design and Analysis, CRC Press, Taylor & Francis Group, 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742, USA. 4. Saravacos, G.D. and Z.B. Maroulis. 2011. Food Process Engineering Operations. CRC Press, Taylor & Francis Group, 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742, USA. 5. Smith, P.G. 2011. Introduction to Food Process Engineering. Publisher Springer Berlin Heidelberg, Germany. Delivery On-line lecture Summary handouts Notes taking Examples and solutions Calculators 3 | Page
  • 4. Time Table Week - Hours 1 - 3 hrs Date (Wednesday 2-5 pm) 9 October 2 - 3 hrs 3 - 3 hrs 4 - 3 hrs 16 October 23 October 30 October 5 - 3 hrs 6 November 6 - 2 hrs 7 - 3 hrs 8 - 3 hrs 13 November 20 November 27 November 9 - 3 hrs 10 - 3 hrs 4 December 11 December 18 December 11 – 3 hrs 25 December 1 January 8 January 4 | Page Content Introduction to course layout Syllibus and reference, Attendance, Grading Test and Exams Material handling; Cleaning, sorting. Grading, peeling, size reduction, mixing. Separation techniques; screening, filtration, centrifugal filtration, membrane filtration-MF Separation techniques; membrane filtration-RO, IE, UF, NF. Mid Test (30% Theory) Sedimentation, crystallization, centrifugation Homogenization, Bleaching, blanching, deodorization. Extraction, grinding. No lecture – Malaysia Public Holiday Conveying; Screws, vibrators, belt conveyors and elevators, fluidization and agitation No lecture – Malaysia Public Holiday No lecture – Malaysia Public Holiday Flow pattern and baffles
  • 5. Test and Exams Mid test (30% of Theory) Assignment (10% of Theory) Final Exams (60% of theory) 12 4 24 5 | Page Practical (100% of Practical) 40 Conducted In UAF Total Theory+Practical 80
  • 6. Lecture 1 Introduction -What is food processing? History of Food Processing 6 | Page
  • 7. – when and how did it begin 7 | Page
  • 8. Benefits of processing food 8 | Page
  • 10. Performance parameters for food processing –what to measure? 10 | Page
  • 11. Trends in modern for food processing Health Hygiene Efficiency 11 | Page
  • 12. Types of food industries Food processing industries and practices include the following:  Fish processing 12 | Page
  • 14.  Meat packing plant, Slaughterhouse 14 | Page
  • 16. Think Thoughts 1 De-agglomerating batter mixes in food processing Problems often occur during preparation of batter mixes because flour and other powdered ingredients tend to form lumps or agglomerates as they are being mixed during production. A conventional mixer/agitator cannot break down these agglomerates, resulting in a lumpy batter. If lumpy batter is used to enrobe products, it causes an unsatisfactory appearance with misshapen or oversize products that do not fit properly into packaging. This can force production to a standstill. Furthermore batter mix is generally recirculated from an enrobing system back to a holding vessel; lumps then have a tendency to build up, reducing the flow of material and raising potential sanitation issues. Question: How can we solve this problem? 16 | Page