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Sistema de control online de calidad de pellets de madera

AVEBIOM
AVEBIOM

Presentación realizada por Martin Englisch, CEO de BEA Institut für Bioenergie, en el 11 Congreso Internacional de Bioenergía "Bioenergía 4.0: Retos y Oportunidades" www.congresobioenergia.org

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Sistema de control online de calidad de pellets de madera
• BEA - About us
2
BEA – About us
BEA offers technical services for production and combustion of
solid biofuels.
Quality control and fuel analysis
 Experts with > 20 years experience
 Contract with 80+ pellet production plants for ENplus/DINplus
inspection
 Accredited laboratory for fuel analysis
Supply of lab equipment
 for pellet plants
 for fuel laboratories
3
MECHANICAL DURABILITY
4
1.0 To get started – the most basic production
Control water content of raw material to keep in defined range
QUALITY CONTROL IN PELLET PRODUCTION
5
1.0 To get started – the most basic production
• No stable production, very low availability of plant
• No Certification
• High power consumption, high wear
QUALITY CONTROL IN PELLET PRODUCTION
6
2.0 simple quality control
Simple instruments to check few product parameters
• Results sometimes very wrong!
• Not suitable to control and stabilize production
• No Certification
QUALITY CONTROL IN PELLET PRODUCTION

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Sistema de control online de calidad de pellets de madera

  • 2. • BEA - About us 2 BEA – About us BEA offers technical services for production and combustion of solid biofuels. Quality control and fuel analysis  Experts with > 20 years experience  Contract with 80+ pellet production plants for ENplus/DINplus inspection  Accredited laboratory for fuel analysis Supply of lab equipment  for pellet plants  for fuel laboratories
  • 4. 4 1.0 To get started – the most basic production Control water content of raw material to keep in defined range QUALITY CONTROL IN PELLET PRODUCTION
  • 5. 5 1.0 To get started – the most basic production • No stable production, very low availability of plant • No Certification • High power consumption, high wear QUALITY CONTROL IN PELLET PRODUCTION
  • 6. 6 2.0 simple quality control Simple instruments to check few product parameters • Results sometimes very wrong! • Not suitable to control and stabilize production • No Certification QUALITY CONTROL IN PELLET PRODUCTION
  • 7. 7 QUALITY CONTROL IN PELLET PRODUCTION 3.0 minimum quality control according ENplus/DINplus Product control: Fines, Oversizes, Bulk density, Water content, Durability Sampling once per shift • Sufficient for Certification • Results sometimes wrong • Limited suitability for process control
  • 8. 8 3.5 quality control exceeding ENplus/DINplus • Higher sampling and testing frequencies • Additional parameters like ash content • Checks along the production process e.g. online moisture control and manual sampling for calibrati • Investment in high quality instruments with improved precision QUALITY CONTROL IN PELLET PRODUCTION
  • 9. 9  Reproducibility of test methods is (often) limited  High influence of staff  on test result  analytical skills and understanding may be limited  mistakes due to „boring“ routine (little validation)  motivation (decreases e.g. night shifts)  may get blamed when quality is out of specification  Limited staff resources  keeping production running first goal;  quality control reduced when plant does not operate well  Non-compliances may be very costly BUT STILL, CHALLENGES REMAIN
  • 10. 10 Automatic analyzers 4.0 online quality control systems  Reduce human influence  May increase repeatability (quality of results)  May be used for plant control  Improved quality of product (incl. reduced losses due to fines)  Reduction of wear and energy consumption  Man-less operation (e.g. night-shift)  Types and principles  Automatic analysis  Automatic sampling and analysis (online)  Single parameters  Multiple parameters  Physical-mechanical methods  Spectroscopy
  • 11. 11 System for durability:  Fully automatic sampling  Reproducible accuracy of ± 0.1% Advantage: fast Disadvantage: not according reference method online, physical-mechanical single parameter Source: http://www.tekpro.com/nhp300.htm
  • 12. 12 online, physical-mechanical some parameters System for bulk density, moisture, temperature:  Fully automatic sampling and analysis  Output signals may be integrated in plant control Advantage: fast, reliable Disadvantage: complex system but still not all required parameters Source: http://www.uny-konsult.se/Pellmes2.htm
  • 13. 13 System for moisture, foreign matter, fuel volume Real-time using X-ray technology  Designed for power plants, sawmills and bio-refinaries  Fully automatic on-line analysis  Measures whole amount of fuel Advantage: fast, whole amount of fuel Disadvantage: complex system but important pellet parameters missing online, spectrometry some parameters Source: www.inray.fi
  • 14. 14 online, spectrometry some parameters High end Real-time NIR - Technology  Highly developed systems from other industries (food, plastics, board and wood-panels, etc.)  Lab and on-line analysis systems  Many parameters possible: moisture, extractives, proteins, ash (density, durability, energy content) Source: www.perten.com Source: www.buhlergroup.com
  • 15. 15 online, spectrometry some parameters Advantage: fast, broad information Disadvantage: • complex system needs high level of method development and calibration. • Parameters like durability determined indirectly – change of e.g. raw material or process need recalibration • Parameters missing e.g. length distribution Source: www.buhlergroup.com
  • 16. 16 online, physical-mechanical all parameters BEA - Development 2013-2016 Developed only for pellet industry Only system worldwide using ISO methods First instrument installed December 2016 – in full commercial operation since start 2 systems are currently installed
  • 17. 17  100% automatic, eliminating any staff influence  All ENplus quality requirements:  durability  moisture  bulk density  temperature  optional: length distribution  Documentation  within instrument  exchange with plant control  and remote access Key data
  • 18. 18 r interlab. comp. STD BEA-PPA Bulk density 13 kg/m³ 3 kg/m³ Durability 0,17 % < 0,05 % Moisture 0,20 % < 0,15% Performance