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Co-Drying                            Compound Feed                            Production           INTRODUCCION   AKT: 25 ...
Co-Drying                           Compound Feed                           Production          SECUENCIA PROCESO         ...
Co-Drying                           Compound Feed                           Production              SISTEMA KY4           ...
Co-Drying                           Compound Feed                           Production        SISTEMA KY4                 ...
Co-Drying                           Compound Feed                           Production                     SISTEMA KY4    ...
Co-Drying                           Compound Feed                           Production                   GRANOS           ...
Co-Drying                           Compound Feed                           Production        TILAPIA / CATFISH           ...
Co-Drying                           Compound Feed                           Production        MEZCLAS DE M.P. CATFISH & TR...
Co-Drying                           Compound Feed                           Production        PRODUCCION SECA             ...
Co-Drying                           Compound Feed                           Production        PRODUCTOS FINALES           ...
Co-Drying                               Compound Feed                               Production                          BA...
Co-Drying                                       Compound Feed                                       Production            ...
Co-Drying                           Compound Feed                           Production               ECONOMIC VISTA   Desh...
Co-Drying                           Compound Feed                           Production           ECONOMIC VISTA  Egresos  ...
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Co-drying [es]

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Co-drying [es]

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Co-drying [es]

  1. 1. Co-Drying Compound Feed Production INTRODUCCION AKT: 25 años de experiencia en el secado de harina de pescado de alta calidad Co-Secado KIX:  más amigable con el medioambiente  procesamiento de residuos de procesos pesqueros  mayor rentabilidad  combina la reducción con la elaboración de alimentos compuestos Técnica: Mezcla calculada de residuos con granos de segunda calidad diseñada para producir la mejor calidad del alimento compuesto requerido antes del pelletizado Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  2. 2. Co-Drying Compound Feed Production SECUENCIA PROCESO GRANO BIOFILTRACION DE RESIDUOS 2 GRADO do GASES CATFISH/TILAPIAHOMOGENEIZADOR MEZCLA HUMEDA PRODUCTO SECO SISTEMA CO-SECADO KY4 ALIMENTO COMPUESTO Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  3. 3. Co-Drying Compound Feed Production SISTEMA KY4 Torre de Secado Tolva de Mezcla Retorno Gruesos Homogeneizador Alimentación Agitador Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  4. 4. Co-Drying Compound Feed Production SISTEMA KY4 Ciclón Cámara de Enfriador de Combustión Harina Filtros de Quemador Manga Tamizador Rotativo Sistema Ensaque Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  5. 5. Co-Drying Compound Feed Production SISTEMA KY4 Quemador de Fuel, Diesel o Gas Biofiltro para el Control de Olores de los Gases de Secado Agitador y Rotor Homog. Horizontal para Materias Primas Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  6. 6. Co-Drying Compound Feed Production GRANOS Trigo de Segunda Calidad Maíz de Segunda Calidad Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  7. 7. Co-Drying Compound Feed Production TILAPIA / CATFISH Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  8. 8. Co-Drying Compound Feed Production MEZCLAS DE M.P. CATFISH & TRIGO TILAPIA & TRIGO Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  9. 9. Co-Drying Compound Feed Production PRODUCCION SECA Harina Tamizada Harina No Tamizada Retorno Gruesos Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  10. 10. Co-Drying Compound Feed Production PRODUCTOS FINALES PELLET ALIMENTO COMPUESTO Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  11. 11. Co-Drying Compound Feed Production BALANCE DE MASA AKT Mass Balance calculation The required data are the values in bold DISCLAIMER Version IS November 2003 Mass balances and other data if shown are typical only. AKT Catfish/Tlapia Waste does not guarantee their accuracy and clients should check Compound Feed and verify them for their own requirements. Date: 11/Nov/2003 % kg % kg Soy press % kg Catfish/Tilapia Corn 2nd 60.0 12000.0 15.0 3000.0 cake 25.0 5000.0 Moisture 65.0 7800.0 Moisture 12.0 360.0 Moisture 10.0 500.0 Solids 29.0 3480.0 Solids 84.0 2520.0 Solids 81.0 4050.0 Oil 6.0 720.0 Oil 4.0 120.0 Oil 9.0 450.0 Equipment Liquid Removal Rate at Electricity Wet Mixed % kg used 350 C Impact Temp Consumption KY4 1120 kg/hr 42 kWh Product 20000.0 Moisture 43.3 8660.0 Performance Solids 50.3 10050.0 Total Input 20000.0 kg Oil 6.5 1290.0 Total Output 12326.1 kg Total Evaporated Water 7673.9 kg Time using a KY4 at 350 C 6.9 hr K I X® Dehydrator Dehydrator Input rate 2919.0 kg/hr Evaporated Water Production rate 1799.0 kg/hr 7673.9 kg Energy Consumption / 1hr 3.68 MJ/kg Water Evaporated Item Price $ Consumption Cost $ % kg Dry Product Electricity $0.10 / kWh 42.0 kWh $4.20 12326.1 PLUS ONE OF THESE FUEL OPTIONS Moisture 8.0 986.1 LPG / lt 161.6 lt/hr Solids 81.5 10050.0 N.G. $0.30 / m3 100.0 m3/hr $29.99 Oil 10.5 1290.0 Diesel / lt 106.8 lt/hr Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  12. 12. Co-Drying Compound Feed Production CONTENIDO PROTEICOAKT Protein Balance calculation GENERAL RAW MATERIAL (RM) COMPONENTSInternational System Units PRODUCT COST/TON Moisture % Oil % Protein % Ash/Fibre % Others % Blend %Version October 2002 Catfish Tilapia 65 6 17 10 2 60Client: Catfish/Tilapia processors Corn 2nd. $90.00 12.0 4.0 9.0 8.0 67.0 15Date: Nov-03 Soy pressProduct: Aquaculture feeds $190.00 10.0 9.0 40.0 6.0 35.0 25 cake BLEND $61.00 43.3 6.5 21.6 8.7 20.0 100.0 TYPE OF RAW MATERIAL RM Cost per $98.98 Ton/Output BLEND 1000.0 kg Yield (Tot 61.6% output / input) Moisture Oil Protein Ash/Fibre Other% 43.3 6.5 21.6 8.7 20.0kg 433.0 64.5 215.5 87.0 200.0 K I X® Dehydrator Evaporated Water 383.7 kg DEHYDRATED PRODUCT 616.3 kg Moisture Oil Protein Ash/Fibre Other% 8.0 10.5 35.0 14.1 32.5kg 49.3 64.5 215.5 87.0 200.0 Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  13. 13. Co-Drying Compound Feed Production ECONOMIC VISTA Deshidratador KY4:  Proceso de 7 horas  12 tons de residuos húmedos de catfish/tilapia  co-secados con 3 ton de maíz de 2da y 5 ton de torta de soya  convertirá la mezcla en 12.3 tons de alimento de alta calidad para acuicultura  con un rendimiento de 61.6 % Proteína 35-40 % Aceite 10-15 % Gelatinización de H. de C. 80 % Valor Producto Final $350-$400 por ton Ingresos Total Promedio 12.3 ton X $700 $4,612.50 costos por ton de $90 de maíz y de $180 de torta de soya costo de la mezcla será de $58.50 por ton no se incluye el valor del acceso o disponibilidad de los residuos de pescado Compra de los Productos de la Mezcla 20 ton X $58.50 $1,170.00 Residual $3,442.50 Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile
  14. 14. Co-Drying Compound Feed Production ECONOMIC VISTA Egresos Basado en una operación anual de 250 días y un interés de capitalización del equipo de $300,000 @ 10% Costos Diarios Costo Equipo $120 Valor de 500m² $100 Mantenimiento $ 30 Trabajadores 4 personas $100 Administración $250 Energía $12.10/T $150 Otros $210 Total $ 960.00 Residual Diario y Utilidad Bruta $ 2,482.50 Costos en US$ Juan Bidart© Copyright 2004 AKT International Pty Ltd juanbidart@vtr.netwww.akt-kix.com AKT-Chile

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