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Improving Tool Room Productivity
with an Integrated Tooling Solution
Essentials for Excellence: Mold, Tool & Die Industry
...
LOGOEX Unrestricted © Siemens AG 2016
Page 2
Key Business Issues
PAST PRESENT
How to win more jobs, compete on price,
and ...
LOGOEX Unrestricted © Siemens AG 2016
Page 3
Outline
2
3
1 Current Trends and Challenges
A Complete Tool Manufacturing Sol...
LOGOEX Unrestricted © Siemens AG 2016
Page 4
Industry Trends
Early Supplier Involvement (ESI)
Product analysis/
Concept la...
LOGOEX Unrestricted © Siemens AG 2016
Page 5
Industry trends
3D Printing in Mold Development
PolyJet Mold (Prototype/Valid...
LOGOEX Unrestricted © Siemens AG 2016
Page 6
Best-in-class hit targets > 96%
Key technology enablers:
Integrated CAD/CAM/C...
LOGOEX Unrestricted © Siemens AG 2016
Page 7
The Challenge
Product
Engineering
Manufacturing
Engineering
Production
Bridge...
LOGOEX Unrestricted © Siemens AG 2016
Page 8
An Integrated Process
Product
Engineering
Manufacturing
Engineering
Production
LOGOEX Unrestricted © Siemens AG 2016
Page 9
An Integrated Process
Product
Engineering
Manufacturing
Engineering
Production
LOGOEX Unrestricted © Siemens AG 2016
Page 10
Tooling Design
Challenges
Increase confidence in designs
Designs you can tru...
LOGOEX Unrestricted © Siemens AG 2016
Page 11
Siemens Solutions
Increase confidence in designs
Designs you can trust
Reduc...
LOGOEX Unrestricted © Siemens AG 2016
Page 12
Siemens Solutions
Multi-CAD
Use/modify CAD data regardless of the source
Val...
LOGOEX Unrestricted © Siemens AG 2016
Page 13
Multi-CAD
Use and modify CAD data regardless of source
Read / modify directl...
LOGOEX Unrestricted © Siemens AG 2016
Page 14
Siemens Solutions
Multi-CAD
Use/modify CAD data regardless of the source
Val...
LOGOEX Unrestricted © Siemens AG 2016
Page 15
Embedded tooling expertise
Mold base library
Standard part catalogs
NX Reuse...
LOGOEX Unrestricted © Siemens AG 2016
Page 16
NX Mold Wizard
Automation of mold-specific tasks
Embedded process expertise ...
LOGOEX Unrestricted © Siemens AG 2016
Page 17
“NX Mold Design encompasses best practices derived
from a wide base of mold ...
LOGOEX Unrestricted © Siemens AG 2016
Page 18
Siemens Solutions
Multi-CAD
Use/modify CAD data regardless of the source
Val...
LOGOEX Unrestricted © Siemens AG 2016
Page 19
Validation
Verify designs early
Mold flow simulation
Fully integrated
Powere...
LOGOEX Unrestricted © Siemens AG 2016
Page 20
Validation
Improving molded part quality
Sinking - wall
thickness
analysis
W...
LOGOEX Unrestricted © Siemens AG 2016
Page 21
Validation
Ensuring mold tool quality, Motion Simulation
Sharp corner
detect...
LOGOEX Unrestricted © Siemens AG 2016
Page 22
An Integrated Process
Product
Engineering
Manufacturing
Engineering
Producti...
LOGOEX Unrestricted © Siemens AG 2016
Page 23
Tooling Manufacturing
Challenges
Achieve reliability
Produce high quality pa...
LOGOEX Unrestricted © Siemens AG 2016
Page 24
Siemens Solutions
Achieve reliability
Produce high quality parts
Increase th...
LOGOEX Unrestricted © Siemens AG 2016
Page 25
Siemens Solutions
Synchronize the manufacturing process
Drive the process wi...
LOGOEX Unrestricted © Siemens AG 2016
Page 26
A Model-Driven Process
Part
model
LOGOEX Unrestricted © Siemens AG 2016
Page 27
Preparation Programming Production
A Model-Driven Process
INTEGRATED SYSTEM
...
LOGOEX Unrestricted © Siemens AG 2016
Page 28
“Master model enables a design change to propagate through
tool design into ...
LOGOEX Unrestricted © Siemens AG 2016
Page 29
Siemens Solutions
Synchronize the manufacturing process
Drive the process wi...
LOGOEX Unrestricted © Siemens AG 2016
Page 30
Maximize efficiency of machining
Intelligent tool paths
For efficient machin...
LOGOEX Unrestricted © Siemens AG 2016
Page 31
Intelligent Tool Paths
High speed milling
• Quickly remove material to reduc...
LOGOEX Unrestricted © Siemens AG 2016
Page 32
Siemens Solutions
Synchronize the manufacturing process
Drive the process wi...
LOGOEX Unrestricted © Siemens AG 2016
Page 33
Connect planning to production
Complete shop documentation
• For machining r...
LOGOEX Unrestricted © Siemens AG 2016
Page 34
Integrated Solutions
Demo
LOGOEX Unrestricted © Siemens AG 2016
Page 35
“The combination of NX CAD, NX CAM, and the
SINUMERIK controller from Siemen...
LOGOEX Unrestricted © Siemens AG 2016
Page 36
A Complete Tool Manufacturing Solution
Validation and
Machining
Tool / Fixtu...
LOGOEX Unrestricted © Siemens AG 2016
Page 37
John Doe
Job title
Group / Region / Department XY
Street 123
12345 City
Phon...
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Improving Tool Room Productivity with an Integrated Tooling Solution

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  1. 1. Improving Tool Room Productivity with an Integrated Tooling Solution Essentials for Excellence: Mold, Tool & Die Industry Realize innovation.Restricted © Siemens AG 2016
  2. 2. LOGOEX Unrestricted © Siemens AG 2016 Page 2 Key Business Issues PAST PRESENT How to win more jobs, compete on price, and shorten delivery times? How to meet quality demands? How to win on complex jobs? Consumers expect high quality Products are more complex, no margin in simple jobs Global Competition
  3. 3. LOGOEX Unrestricted © Siemens AG 2016 Page 3 Outline 2 3 1 Current Trends and Challenges A Complete Tool Manufacturing Solution Demonstration
  4. 4. LOGOEX Unrestricted © Siemens AG 2016 Page 4 Industry Trends Early Supplier Involvement (ESI) Product analysis/ Concept layout Receive customer data Repair / re-master data Design review with customer Tool design Tooling Cost
  5. 5. LOGOEX Unrestricted © Siemens AG 2016 Page 5 Industry trends 3D Printing in Mold Development PolyJet Mold (Prototype/Validation) 3D Printed Conformal Cooling Channel SOURCE: STRATASYS CORP SOURCE: EOS GMBH
  6. 6. LOGOEX Unrestricted © Siemens AG 2016 Page 6 Best-in-class hit targets > 96% Key technology enablers: Integrated CAD/CAM/CAE Accelerate tool development with maximum automation Assess part and tooling manufacturability with simulation (DFM) Manage tooling development with PDM/PLM Capture tooling expertise for reuse SOURCE: ABERDEEN GROUP, THE 21ST CENTURY MOLD & DIE SHOP
  7. 7. LOGOEX Unrestricted © Siemens AG 2016 Page 7 The Challenge Product Engineering Manufacturing Engineering Production Bridge the gaps
  8. 8. LOGOEX Unrestricted © Siemens AG 2016 Page 8 An Integrated Process Product Engineering Manufacturing Engineering Production
  9. 9. LOGOEX Unrestricted © Siemens AG 2016 Page 9 An Integrated Process Product Engineering Manufacturing Engineering Production
  10. 10. LOGOEX Unrestricted © Siemens AG 2016 Page 10 Tooling Design Challenges Increase confidence in designs Designs you can trust Reduce turnaround time Get designs out faster Dealing with customer data Different data formats
  11. 11. LOGOEX Unrestricted © Siemens AG 2016 Page 11 Siemens Solutions Increase confidence in designs Designs you can trust Reduce turnaround time Get designs out faster Dealing with customer data Different data formats Multi-CAD Use/modify CAD data regardless of the source Validation Verify designs early Automated design tools Take advantage of existing data (reuse)
  12. 12. LOGOEX Unrestricted © Siemens AG 2016 Page 12 Siemens Solutions Multi-CAD Use/modify CAD data regardless of the source Validation Verify designs early Automated design tools Take advantage of existing data (reuse)
  13. 13. LOGOEX Unrestricted © Siemens AG 2016 Page 13 Multi-CAD Use and modify CAD data regardless of source Read / modify directly from other systems CATIA SolidWorks AutoCAD Solid Edge Neutral formats Multiple formats Synchronous technology No need for pre-translation Less chance of error Faster, more reliable Modify non-NX data IGES STEP DXF DWG JT X_T/X_B
  14. 14. LOGOEX Unrestricted © Siemens AG 2016 Page 14 Siemens Solutions Multi-CAD Use/modify CAD data regardless of the source Validation Verify designs early Automated design tools Take advantage of existing data (reuse)
  15. 15. LOGOEX Unrestricted © Siemens AG 2016 Page 15 Embedded tooling expertise Mold base library Standard part catalogs NX Reuse Library integration Knowledge reuse Full associativity between product and mold models Advanced parting tools Automated shut-offs Integrated process Ejector pin drawings Hole tables Inspection, shop floor assembly documents Automated Drawing & BoM
  16. 16. LOGOEX Unrestricted © Siemens AG 2016 Page 16 NX Mold Wizard Automation of mold-specific tasks Embedded process expertise drives productivity and quality with specialized applications and workflows Achieve speed and consistency with re-usable design standards, custom /standard component libraries Confidence and reputation soar when mold designs are validated and verified Processes improve when the solution set is integrated
  17. 17. LOGOEX Unrestricted © Siemens AG 2016 Page 17 “NX Mold Design encompasses best practices derived from a wide base of mold manufacturers. We are taking advantage of these techniques and directly applying them to our mold design process.” Narottam Jethva General Manager Sridevi Tool Engineers
  18. 18. LOGOEX Unrestricted © Siemens AG 2016 Page 18 Siemens Solutions Multi-CAD Use/modify CAD data regardless of the source Validation Verify designs early Automated design tools Take advantage of existing data (reuse)
  19. 19. LOGOEX Unrestricted © Siemens AG 2016 Page 19 Validation Verify designs early Mold flow simulation Fully integrated Powered by Moldex3D Validation of the mold & the parts Analysis of draft, shrinkage, radii, and more Design for manufacturability check (DFMPro) Mold and part quality Tool validation clearance check Parting and relief check Improve tool longevity with strength analysis and sharp corner detection Tooling AnalysisMold flow analysis
  20. 20. LOGOEX Unrestricted © Siemens AG 2016 Page 20 Validation Improving molded part quality Sinking - wall thickness analysis Warping - non- uniform wall thickness Moldability – draft analysis Shrinkage accommodation Moldability – undercut analysis Moldability - corner radii analysis
  21. 21. LOGOEX Unrestricted © Siemens AG 2016 Page 21 Validation Ensuring mold tool quality, Motion Simulation Sharp corner detection Parting analysis Cooling analysis Interference / clearance analysis Electrode interference analysis Electrode burn area analysis
  22. 22. LOGOEX Unrestricted © Siemens AG 2016 Page 22 An Integrated Process Product Engineering Manufacturing Engineering Production
  23. 23. LOGOEX Unrestricted © Siemens AG 2016 Page 23 Tooling Manufacturing Challenges Achieve reliability Produce high quality parts Increase throughput Be more competitive Accelerate job delivery Overcome inefficient processes
  24. 24. LOGOEX Unrestricted © Siemens AG 2016 Page 24 Siemens Solutions Achieve reliability Produce high quality parts Increase throughput Be more competitive Accelerate job delivery Overcome inefficient processes Synchronize the manufacturing process Drive the process with a single model Achieve production targets Connect planning to production Maximize efficiency of machining Program any job
  25. 25. LOGOEX Unrestricted © Siemens AG 2016 Page 25 Siemens Solutions Synchronize the manufacturing process Drive the process with a single model Achieve production targets Connect planning to production Maximize efficiency of machining Program any job
  26. 26. LOGOEX Unrestricted © Siemens AG 2016 Page 26 A Model-Driven Process Part model
  27. 27. LOGOEX Unrestricted © Siemens AG 2016 Page 27 Preparation Programming Production A Model-Driven Process INTEGRATED SYSTEM Mold preparation / Fixture design Mold programming Shop documentation Electrode preparation Electrode programming CNC / inspection programs Shop floorMold design
  28. 28. LOGOEX Unrestricted © Siemens AG 2016 Page 28 “Master model enables a design change to propagate through tool design into NC programming. It ensures accuracy through the entire assembly knowing that the finished product is what the customer ordered.” Jim Sutton Engineering Manager Minco Tool & Mold
  29. 29. LOGOEX Unrestricted © Siemens AG 2016 Page 29 Siemens Solutions Synchronize the manufacturing process Drive the process with a single model Achieve production targets Connect planning to production Maximize efficiency of machining Program any job
  30. 30. LOGOEX Unrestricted © Siemens AG 2016 Page 30 Maximize efficiency of machining Intelligent tool paths For efficient machining Process automation For programming productivity Knowledge driven manufacturing For reuse of proven methods
  31. 31. LOGOEX Unrestricted © Siemens AG 2016 Page 31 Intelligent Tool Paths High speed milling • Quickly remove material to reduce the machining cycle. Superior surface finish • Create smooth toolpaths to produce high quality parts. Full control of machining • Precisely control cutting strategies to reduce risk. Flexible machining with 5-axis operations • Machine complete molds in one setup.
  32. 32. LOGOEX Unrestricted © Siemens AG 2016 Page 32 Siemens Solutions Synchronize the manufacturing process Drive the process with a single model Achieve production targets Connect planning to production Maximize efficiency of machining Program any job
  33. 33. LOGOEX Unrestricted © Siemens AG 2016 Page 33 Connect planning to production Complete shop documentation • For machining right first time Shop floor connectivity • For efficient collaboration between engineering and production Integrated solution • For optimized CAD-CAM-CMM-CNC process chain
  34. 34. LOGOEX Unrestricted © Siemens AG 2016 Page 34 Integrated Solutions Demo
  35. 35. LOGOEX Unrestricted © Siemens AG 2016 Page 35 “The combination of NX CAD, NX CAM, and the SINUMERIK controller from Siemens helps us stay ahead of our competition.” Pascal Lachance Mechanical Engineer Moules Mirplex Inc.
  36. 36. LOGOEX Unrestricted © Siemens AG 2016 Page 36 A Complete Tool Manufacturing Solution Validation and Machining Tool / Fixture Design Product Design Productivity Tools Knowledge Automation NC Programming and Simulation
  37. 37. LOGOEX Unrestricted © Siemens AG 2016 Page 37 John Doe Job title Group / Region / Department XY Street 123 12345 City Phone: +49 (123) 45 67 89 Fax: +49 (123) 45 67 89 Mobile: +49 (123) 45 67 89 0 E-mail: john.doe@Realize innovation.

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