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INDEX




                              BODY: INNER & STRUCTURAL PARTS




                                               ...
TECHNOLOGY




                                                                                            SURFACE FINISHI...
SPANISH MACHINE TOOLS
dependability, reliability and service
                                                 Spain is the...
AUTOMOTIVE TEAM
The main purpose of this catalogue is to illustrate
the specific production of Spanish firms
manufacturing...
AGME, INDUSTRIAS
                                                            B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guip...
AGME, INDUSTRIAS
                                                     B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa)
...
AGME, INDUSTRIAS
                                                           B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipú...
AGME, INDUSTRIAS
                                                  B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa)
   ...
AGME, INDUSTRIAS
                                                    B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa)
 ...
AGME, INDUSTRIAS
                                                     B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa)
...
AKOIN S.A.
                                                Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
   ...
AKOIN S.A.
                                                  Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
 ...
AKOIN S.A.
                                                 Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
  ...
AKOIN S.A.
                                                    Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)...
AKOIN S.A.
                                                   Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
...
AKOIN S.A.
                                                  Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
 ...
AKOIN S.A.
                                                      Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzco...
AKOIN S.A.
                                                   Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
...
AKOIN S.A.
                                                Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
   ...
AKOIN S.A.
                                              Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
     ...
AKOIN S.A.
                                               Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
    ...
AKOIN S.A.
                                               Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
    ...
AKOIN S.A.
                                               Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
    ...
AKOIN S.A.
                                               Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
    ...
AKOIN S.A.
                                                  Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa)
 ...
BILDU LAN S. Coop.
                                                        Carretera Pamplona - Huesca km. 9 - 31119 TORRE...
BILDU LAN S. Coop.
                                                      Carretera Pamplona - Huesca km. 9 - 31119 TORRES ...
CORREA
                                                         Alcalde Martín Cobos s/n - 09007 BURGOS (Spain)
          ...
ANAYAK
                                                         Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzko...
CORREA
                                                        Alcalde Martín Cobos s/n - 09007 BURGOS (Spain)
           ...
CORREA
                                                      Alcalde Martín Cobos s/n - 09007 BURGOS (Spain)
             ...
CORREA
                                                       Alcalde Martín Cobos s/n - 09007 BURGOS (Spain)
            ...
ANAYAK
                                                 Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa)
     ...
COUTH, S.L.
                                                      Carabel Txiki s/n - 20120 HERNANI (Gipuzkoa)
           ...
DANOBAT, S. COOP.
                                                   Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
       ...
DANOBAT, S. COOP.
                                                     Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
     ...
DANOBAT, S. COOP.
                                               Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
           ...
DANOBAT, S. COOP.
                                                          Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
...
DANOBAT, S. COOP.
                                                    Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
      ...
DANOBAT, S. COOP.
                                                        Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
  ...
DANOBAT, S. COOP.
                                                    Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
      ...
DANOBAT, S. COOP.
                                                  Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
        ...
DANOBAT, S. COOP.
                                                          Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
...
DANOBAT, S. COOP.
                                                        Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa)
  ...
ESTARTA RECTIFICADORA, S. COOP.
                                                         SIGMA Industrialdea, Xixilion kal...
ESTARTA RECTIFICADORA, S. COOP.
                                                SIGMA Industrialdea, Xixilion kalea, 2 beh...
INDUSTRIAS PUIGJANER, S.A.
                                                    Pintor Vila Cinca 30 - 08213 POLINYÀ (Barce...
INDUSTRIAS PUIGJANER, S.A.
                                                  Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelo...
DOIMAK, S.A.
                                                     Polígono San Lorenzo, 4 - Apdo. 11 - 20870 ELGOIBAR (Gip...
EKIN, S.COOP.
                                                   Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMORE...
EKIN, S.COOP.
                                            Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (...
EKIN, S.COOP.
                                     Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia...
EKIN, S.COOP.
                                               Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIET...
ETXE-TAR, S.A.
                                                     Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa)
  ...
ETXE-TAR, S.A.
                                                     Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa)
  ...
ETXE-TAR, S.A.
                                                        Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa)...
ETXE-TAR, S.A.
                                                       Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa)
...
FAGOR ARRASATE S.COOP.
                                                        San Andres, 20 - 20500 MONDRAGON (Guipúzcoa...
FAGOR ARRASATE S.COOP.
                                                             San Andres, 20 - 20500 MONDRAGON (Guip...
FAGOR ARRASATE S.COOP.
                                                        San Andres, 20 - 20500 MONDRAGON (Guipúzcoa...
FAGOR ARRASATE S.COOP.
                                                         San Andres, 20 - 20500 MONDRAGON (Guipúzco...
FAGOR ARRASATE S.COOP.
                                                            San Andres, 20 - 20500 MONDRAGON (Guipú...
GAINDU, S.L.
                                                     Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa)...
GAINDU, S.L.
                                                 Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa)
   ...
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Automotive Catalogue

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The main purpose of this catalogue is to illustrate the specific production of Spanish firms manufacturing machine tools for the automotive sector.

The automobile industry has always been a major destination for products made by member firms of AFM, and both mainstream manufacturers and auxiliary businesses have committed themselves to Spanish machine tools.

Our companies’ offer for the automotive sector focuses on all parts of the automobile, such as body (both inner and outer parts), drivetrain, powertrain, chassis & front and rear axle, wheels, etc…

Out of this wide array of specific applications, we must also highlight the different processes and technologies our companies cover, such as machining, stamping, forging, bending or surface finishing, among others.

Published in: Automotive, Business
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Automotive Catalogue

  1. 1. INDEX BODY: INNER & STRUCTURAL PARTS CHASSIS & FRONT AND REAR AXLE APPLICATION BODY: OUTER & EXPOSED PARTS MOULDS & DIES CONTROL UNIT POWERTRAIN DRIVETRAIN WHEELS Page AGME 4-9 AKOIN 10-24 BILDU LAN 25-26 CORREA ANAYAK 27-32 COUTH 33 DANOBAT GROUP 34-35 DANOBAT 34-43 ESTARTA 44-45 DENN - PUIGJANER 46-47 DOIMAK 48 EKIN 49-52 ETXE-TAR 53-56 FAGOR ARRASATE 57-61 GAINDU 62-65 GAMOR 66-67 GER 68-70 GHE 71-76 IBARMIA INNOVATEK 77 KONDIA 78-79 LANBI 80-88 LAUNIK 89 LAZPIUR 90-96 LIZUAN 97-99 LOIRE SAFE 100-104 MHG 105-109 ONA ELECTROEROSIÓN 110-111 ONAPRES 112-113 TRIMEK 114-116
  2. 2. TECHNOLOGY SURFACE FINISHING SPECIAL TRANSFER HEAT TREATMENT MACHINING ASSEMBLY STAMPING CONTROL FORGING WELDING BENDING Page AGME 4-9 AKOIN 10-24 BILDU LAN 25-26 CORREA ANAYAK 27-32 COUTH 33 DANOBAT GROUP 34-35 DANOBAT 34-43 ESTARTA 44-45 DENN - PUIGJANER 46-47 DOIMAK 48 EKIN 49-52 ETXE-TAR 53-56 FAGOR ARRASATE 57-61 GAINDU 62-65 GAMOR 66-67 GER 68-70 GHE 71-76 IBARMIA INNOVATEK 77 KONDIA 78-79 LANBI 80-88 LAUNIK 89 LAZPIUR 90-96 LIZUAN 97-99 LOIRE SAFE 100-104 MHG 105-109 ONA ELECTROEROSIÓN 110-111 ONAPRES 112-113 TRIMEK 114-116
  3. 3. SPANISH MACHINE TOOLS dependability, reliability and service Spain is the third largest manufacturer and exporter of machine tools in the European Union. This is the best demonstration of the extremely high level of trust our customers place in Spanish Machine Tools. A trust that has succeeded in Spanish machine tools playing a very important role in the most relevant industrial sectors of the economy such as automotive, aeronautics and aerospace, energy generation, railways, capital goods, dies and moulds or electrical appliances, amongst others, with 60% of production destined for international markets. In addition to a lengthy experience in design and manufacturing, Spanish machine tools offer a series of big competitive advantages amongst which the following can be highlighted: great flexibility for being able to adapt products to each customer's, sector's and application's specific needs, a better relationship between productivity and return on investments, a wide and complete range of more than 2,000 models and a decisive commitment to technological innovation, dedicating an average of 6% of the sector's turnover to R&D&I. combining all the sector's potential Founded in 1946, AFM, the Machine Tool Manufacturers' Association of Spain represents almost a hundred companies that account for 94% of the sector's total production in Spain. AFM's work centres on encouraging competitiveness, defending its members' interests and fostering growth in the sector. Through a very wide range of services, it helps to reinforce the international deployment of its members and further develop their ongoing commitment to technological innovation, from its head offices in the San Sebastian Technology Park and since its setting up in Tianjin (China). In 1962, it became a member of CECIMO, the European Association of the Machine Tool Industries, holding one of the permanent vice chairs and the Presidency in its turn. AFM is also the co-organiser, together with Bilbao Exhibition Centre, of the BIEMH, the Spanish Machine Tool Biennial, the sector's fourth largest trade fair in the world and the third in Europe.
  4. 4. AUTOMOTIVE TEAM The main purpose of this catalogue is to illustrate the specific production of Spanish firms manufacturing machine tools for the automotive sector. The automobile industry has always been a major destination for products made by member firms of AFM, and both mainstream manufacturers and auxiliary businesses have committed themselves to Spanish machine tools. Our companies' offer for the automotive sector focuses on all parts of the automobile, such as body (both inner and outer parts), drivetrain, powertrain, chassis & front and rear axle, wheels, etc… Out of this wide array of specific applications, we must also highlight the different processes and technologies our companies cover, such as machining, stamping, forging, bending or surface finishing, among others. Our companies with specific production for the automotive industry: OUR CUSTOMERS, OUR BEST REFERENCE Peugeot - Citroën R e n a u lt Ford General Motors Vo l k s wa g e n Nissan To y o ta G e s ta m p Va l e o A u t o m o t i v e Grupo Antolin Delphi Gkn Driveline Dana Tr w Johnson Controls 3
  5. 5. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: OUTER AND EXPOSED PARTS, BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE, WHEELS, DRIVETRAIN, POWERTRAIN TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY, WELDING SPECIAL PURPOSE MACHINE FOR ASSEMBLING AUTOMOTIVE COMPONENTS AGME design and produce special purpose machines that include AGME standard machines as well as other equipment with high technology in the automotive industry. These machines provide the industries with fast efficient solutions and offer important reductions in cycle times. AGME customized special machines are designed and manufactured to meet the clients´ production and automation needs. They can perform most types of forming and assembly operations from pressing, riveting and marking operations to more special operations such as pin, spring or bush insertion, clinching, parts folding, flaring, crimping, screwing, ultrasonic welding, laser marking and greasing. TECHNICAL CHARACTERISTICS This type of special purpose machine can include the following devices: Rotary tables with as many work stations as required Linear transfers Fixtures and tools Feeding vibrators and conveyor belts Selection devices with gripping units AGME hydraulic cylinders AGME riveting machines Screwing units Grease applications systems Marking units Quality assurance systems Robots and automata Selection ramps for Ok and failed parts REFERENCES FAURECIA CIE AUTOMOTIVE GESTAMP GRUPO ANTOLÍN KUSTER JOHNSON CONTROLS automotive catalogue 04
  6. 6. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS CHASSIS & FRONT AND REAR AXLE, WHEELS TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL TRANSFER MACHINE FOR ASSEMBLING BALL JOINTS AGME design and manufacture special purpose machines for assembling ball joints. These machines are capable of performing the following operations: Marking of components Automatic feeding of components Assembly of ball pin, plastic seat, housing and closing cap Part presence control Component greasing Housing rolling with control of time, force and course Assembly of springs and sealing boot Rotating, tilt and break away torque control Air seal check Component final control with artificial vision TECHNICAL CHARACTERISTICS This ball joint assembly machine has two rotary transfers that include the following devices: Base frames Rotary plates with 8 and 10 workstations Pallets and fixtures Feeding vibrators and manipulators Conveyor belts with guides Pick and place systems with pincers AGME PRN-30 press Grease application systems with dosing valves Marking unit with an AGME MPH-10 hydraulic press AGME RR-14 riveting machine with double rolling head Quality assurance systems Units for controlling the rotating, tilt and breakaway torque Artificial vision systems for controlling the components positions Selection ramps for Ok and failed parts REFERENCES INAUXA TVA-LEMFÖRDER RTS ZF-ANSA LEMFÖRDER TRW automotive catalogue 05
  7. 7. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: OUTER AND EXPOSED PARTS, BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE, WHEELS, DRIVETRAIN, POWERTRAIN TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL AUTOMATIC MACHINE FOR GREASE APPLICATION IN SEAT TRACKS AGME design and manufacture grease application solutions for automotive components assembly. In this workstation the following operations are performed: Application of four lines of grease to each lower track Application of grease to several components on the upper track TECHNICAL CHARACTERISTICS The spray greasing technology is based on contact free application with extremely precise adjustment of quantities and high process reliability. It comprises of the following devices: 18 spray valves with special nozzle extensions and grease distributors Grease pressure control system with pressure sensor and software (air bubbles are detected) Tandem grease pump system (barrel can be changed without stopping the production) Servo controlled axis for valves movement Other grease application systems that can be incorporated to the assembly machines are pulsing (for very small dot applications) and dosing. REFERENCES GRUPO ANTOLÍN KEIPER JOHNSON CONTROLS FAURECIA automotive catalogue 06
  8. 8. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: OUTER AND EXPOSED PARTS TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL PURPOSE MACHINE FOR ASSEMBLING CAR HINGES AGME design and manufacture special purpose machines for assembling hinges. These machines are capable of performing the following operations: Automatic feeding of components Bushes flaring, hinge riveting Presence and position control Turning torque control Pressure and course control Part marking Separation of failed parts from the OK parts TECHNICAL CHARACTERISTICS This car hinge assembly machine has two rotary transfers which include the following devices: Base frames Rotary tables with 4 workstations Set of fixtures and tools Feeding vibrators Conveyor belts Selection devices with gripping units AGME hydraulic cylinders MPH-5 with flaring heads AGME riveting machines RR-16 with three controlled axis Units for turning torque control Laser sensors Quality assurance systems Selection ramps for Ok and failed parts REFERENCES EDSCHA KIRCHHOFF GROUPE EUMATIC MULTIMATIC automotive catalogue 07
  9. 9. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL AUTOMATIC ASSEMBLY LINE FOR ASSEMBLING CAR SEAT TRACKS AGME design and manufacture assembly lines for the automatic assembly of upper and lower tracks. These machines are capable of performing the following operations: Part and model control Greasing of lower tracks Assembly of the upper track to the lower track Crimping of the lower tracks Tracks De-Burring Closing the End stop and checking the bushes Free movement and slide effort checking Label marking With this type of automatic assembly machines many other operations can be performed: automatic loading of bolts, riveting of bolts, automatic positioning and selection of components, automatic loading of springs and control processes. TECHNICAL CHARACTERISTICS This seat track assembly line includes the following devices: Linear transfer system with 55 pallets 15 work stations for 4 operators Laser and inductive sensors Spraying valves for grease application Hydraulic cylinders for crimping Pallet identification system Functional control with linear and pressure transducers Servo controlled flexible movements Special fixtures adapted to suit different models Label printing units REFERENCES FAURECIA JOHNSON CONTROLS KEIPER automotive catalogue 08
  10. 10. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY BENDING, ASSEMBLY SPECIAL PURPOSE MACHINE FOR ASSEMBLING LINKS TO TUBES BY TUBE END FORMING AGME design and manufacture special purpose machines for assembling links to tubes by tube end forming processes. After the parts are loaded, the two forming units assemble the links to the tubes by beading the tube on both sides of each link. This type of machines are capable of performing many other operations in the tubes: roll beading, 90º form flange, flanging, single flaring, double-lap flaring, flare in, radius flaring, doming, full ball, angular flaring, end reducing, end expanding, end expand and flare TECHNICAL CHARACTERISTICS This special purpose machine includes the following devices: Base frame Two tube end forming units for beading the tubes on both sides of the link with: Clamps for holding the tube Fixtures for positioning the links AGME Hydraulic Presses PH-50 (50 tons) Beading fixtures Unloading unit with slide chariots Fixture lubrication system When performing other tube end forming processes, this type of machines can also include riveting machines, rolling over units or electric presses. REFERENCES LEAR JOHNSON CONTROLS KEIPER automotive catalogue 09
  11. 11. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING COMVIG CNC grinding machine for races and sphere of velocity-constant outer race joint. TECHNICAL CHARACTERISTICS Grinding two by two parts 11 axes CNC Diamond dressing Loading and unloading parts by CNC gantry loader REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 10
  12. 12. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING LALO A - 6000 - 1CS CNC lathe, with automatic loading and unloading parts by either CNC gantry or loader. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Two or four CNC axes Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor R.p.m. head: 6000 Slide speed: 30 m/min Chuck diameter maximum 300 mm Quick reference change system Hydraulic tailstock or CNC REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 11
  13. 13. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING MPR-1000 Shafts CNC lathe with automatic loading and unloading. TECHNICAL CHARACTERISTICS Two toolposts Four CNC axes for turning Two steadies with CNC motion Jaw chuck and spikes for complete machining of the shaft Distance between centres: 1000 mm REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 12
  14. 14. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING PCJ-150 Shaped Press, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Maximum thrust force 150 MT Machine adapted to operating in a cell or on its own with or without postprocessing Estimated cycle time 5 seconds REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 13
  15. 15. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING REC-40 External griding machine for bearing. TECHNICAL CHARACTERISTICS Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: All common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, loading Grinding wheels: Corundum, Sg, Borazon Grinding wheel of maximum Ø 450 mm Diamond dressing: Single point, radius, form, disk dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, grippers, magnetic chucks, diaphragm chucks REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 14
  16. 16. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING REC-110 External grinding machine. TECHNICAL CHARACTERISTICS Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: All common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading High-frequency Wheel-head spindles Grinding wheels: Corundum, Sg, Borazon, Diamond Grinding wheel of maximum Ø 600 mm Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 15
  17. 17. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING RHO-4 Special grinding machine for flat surfaces / sides. TECHNICAL CHARACTERISTICS Two high frequency spindles; one for roughing and another for finishing Diamond dressing wheel for two grinding wheels Four stations: 1. Operator manual loading 2. Grinding 3. Measuring 4. Automatic unloading REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 16
  18. 18. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING RI-40 Internal griding machine for bearing. TECHNICAL CHARACTERISTICS Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: All common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading High-frequency Wheel-head spindles Grinding wheels: Corundum, Sg, Borazon, Diamond Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 17
  19. 19. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING RVJ-8 Windows grinding machine. TECHNICAL CHARACTERISTICS Grinding windows at once with six or eight spindles Automatic loading and unloading parts by gantry loader REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 18
  20. 20. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY WELDING, MACHINING SFNB-32 Friction stir welding of one and two posts. TECHNICAL CHARACTERISTICS Power of heads 36 KW each Ø of 40 mm. rod welding Loading and unloading parts via robot REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 19
  21. 21. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING TCA-2 Two headstocks CNC lathe, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Four CNC axes Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor R.P.M. head: 5000 Slide speed: 30 m/min Chuck diameter maximum 200 mm Quick reference change system REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 20
  22. 22. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING TNC-1 Two headstocks CNC lathe, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Four CNC spindles Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor With and without hydraulic tailstocks R.p.m. head: 5000 Slide speed: 30 m/min Chuck diameter maximum 300 mm Quick reference change system REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 21
  23. 23. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING TR2 Roller CNC lathe, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Two or four CNC axes Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor R.p.m. head: 5000 Slide speed: 30 m/min Chuck diameter maximum 200 mm Quick reference change system Hydraulic tailstock or CNC REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 22
  24. 24. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING V54-2 Internal CNC grinding machine for grinding inner cam of housing of injection pump of 3, 4,6 … transmissions. TECHNICAL CHARACTERISTICS Automatic loading and unloading parts by CNC gantry loader Two high frecuency wheel head spindles REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 23
  25. 25. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING V150-1 CNC grinding machine with insides and outsides combination. TECHNICAL CHARACTERISTICS One or two grinding wheels for insides Ø 600 mm grinding wheel for outsides with automatic balancing Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: all common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading High-frequency wheel-head spindles Grinding wheels: Corundum, Sg, Borazon, Diamond Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 24
  26. 26. BILDU LAN S. Coop. Carretera Pamplona - Huesca km. 9 - 31119 TORRES DE ELORZ (Navarra) Tfno +34 948 368 020 - Fax +34 948 368 181 www.bildulan.com - bildulan@bildulan.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY ASSEMBLY BODY PARTS AUTOMATIC ASSEMBLING LINES Design and manufacture of Automatic lines for assembling process of inner & outer car body parts. Quick change of model, integrated product testing and traceability. Production data treatment and storage in industrial PC. TECHNICAL CHARACTERISTICS These automatic Lines are designed to process complete assemblies at high production levels. Cycle times are adapted to required production targets of our customers. Most small components are automatically feed into Lines. Process includes assembling of product as well as testing and marking. Final OK products are delivered ready for packaging. Quick change of model is considered to optimize production time. Traceability and production data treatment are also integrated. REFERENCES BEHR CIE AUTOMOTIVE EDSCHA GESTAMP TENNECO CMP JOHNSON CONTROLS EMCON KAUFIL VALEO DURA ROBERT BOSCH FAURECIA KAYABA ZF SACHS automotive catalogue 25
  27. 27. BILDU LAN S. Coop. Carretera Pamplona - Huesca km. 9 - 31119 TORRES DE ELORZ (Navarra) Tfno +34 948 368 020 - Fax +34 948 368 181 www.bildulan.com - bildulan@bildulan.com APPLICATIONS POWERTRAIN TECHNOLOGY ASSEMBLY POWERTRAIN PARTS AUTOMATIC ASSEMBLING LINES Design and manufacture of Automatic lines for assembling process of powertrain car body parts. Quick change of model, integrated product testing and traceability. Production data treatment and storage in industrial PC. TECHNICAL CHARACTERISTICS These automatic Lines are designed to process complete assemblies at high production levels. Cycle times are adapted to required production targets of our customers. Most small components are automatically feed into Lines. Process includes assembling of product as well as testing and marking. Final OK products are delivered ready for packaging. Quick change of model is considered to optimize production time. Traceability and production data treatment are also integrated. REFERENCES BEHR CIE AUTOMOTIVE EDSCHA GESTAMP TENNECO CMP JOHNSON CONTROLS EMCON KAUFIL VALEO DURA ROBERT BOSCH FAURECIA KAYABA ZF SACHS automotive catalogue 26
  28. 28. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING AXIA The Axia is a new floor-type milling machine developed by Nicolás Correa. This Model has been developed using the latest technology. It offers excellent versatility and yet superb dynamic performance, all of it at a competitive price guaranteed by Nicolás Correa quality, reliability and experience. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 Main Motor Power Kw 30 Travels mm 5.500 - 25.000 x 1.250 - 1.500 x 1.500 - 3.000 Rapid Feed m/min 30 Taper ISO ISO - 50 REFERENCES GALLEZ FRANKE RENAULT INMAPA automotive catalogue 27
  29. 29. ANAYAK Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 011 - Fax +34 943 606 150 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING HVM The HVM is a high-speed floor- type milling machine with fixed table has been designed for machining medium and large- sized parts up to 20,000mm in length. M o r e o v e r, i t s T- s h a p e d configuration combines with an oversized bed incorporating four wide linear guides to provide this machine with maximum rigidity and accuracy. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 4.000 - 6.000 Main Motor Power Kw 30 / 37 Table Surface mm 3.400 x 1.000 - 20.000 x 3.000 Travels mm 2.700 - 20.000 x 1.000 - 2.000 x 1.500 - 3.400 Rapid Feed m/min 20 Taper ISO ISO - 50 REFERENCES GESTAMP COMAU LAPPLE BAYER automotive catalogue 28
  30. 30. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING PANTERA After years of experience in manufacturing bridge type milling machines, Nicolás Correa now launches the Pantera model, which with its gantry architecture is perfectly suited to long travel machining applications guaranteeing a high dynamic performance and an excellent versatility thanks to the variety of available accessories. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 - 18.000 Main Motor Power Kw 46 Table Surface mm 4.000 - 16.000 x 2.500, 3.500 Travels mm 3.800 +1500n x 2.900 - 3,900 x 1.250 - 1.500 Distance between columns mm 4.200 - 4.700 - 5.200 Rapid Feed m/min 30 Max. load on table kg/m2 15.000 Taper ISO HSK - 63A REFERENCES DISMODEL KOSKUNOZ LAEPLE GRUPO GESTAMP automotive catalogue 29
  31. 31. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING SUPRA The Supra is a new floor-type milling machine developed by Nicolás Correa. This Model has been developed using the latest technology. It offers excellent versatility and yet superb dynamic performance, all of it at a competitive price guaranteed by Nicolás Correa quality, reliability and experience. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 - 18.000 Main Motor Power Kw 46 Travels mm 6.000 - 27.000 x 1.300 - 1.500 x 3.000 - 6.000 Rapid Feed m/min 30 Taper ISO ISO - 50 REFERENCES HISPAMOLDES FUYAO MAGNA CATOIRE-SEMI automotive catalogue 30
  32. 32. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING VERSA The new family of High Performance Bride Type Milling Machines correa|VERSA has been developed using the latest technologies. Thanks to its bridge architecture offers an outstanding versatility and rigidity together with a high dynamic. This model provides an ample configurability due to its modular design of different structural elements, equipment and wide range of heads suitable for a large complex application requirements increasing productivity and cutting costs. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 - 18.000 Main Motor Power Kw 46 Table Surface mm 5.700 - 14.000 x 2.500, 3.000 Travels mm 5.500 - 14.500 x 3.500 - 5.000 x 1.000 - 1.500 Distance between columns mm 3.100 - 3.600 - 4.100 Rapid Feed m/min 30 Max. load on table kg/m2 30.000 - 50.000 Taper ISO ISO - 50 REFERENCES SAUBER F1 SAAB SEAT GRUPO ANTOLIN automotive catalogue 31
  33. 33. ANAYAK Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 011 - Fax +34 943 606 150 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING VH-PLUS MG The new VH-PLUS-MG bed-type milling machine with rototranslating table permits machining medium-sized parts in one clamping thanks to its rotary tables of different sizes. Moreover, its T- shaped configuration allows it to have cross travels of up to 2500mm, which makes this machine versatile and multi- purpose. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 Main Motor Power Kw 30 Travels mm 1.600 x 1.250 - 2.500 x 2.000 Rotary table mm 2.000 - 4.000 x 1.200 - 2.500 x 1.300 - 2.700 Torque N/m 7.000 - 24.000 Rapid Feed m/min 20 Max. load on table kg/m2 10.000 - 18.000 Taper: ISO ISO - 50 REFERENCES GESTAMP COMAU LAPPLE BAYER automotive catalogue 32
  34. 34. COUTH, S.L. Carabel Txiki s/n - 20120 HERNANI (Gipuzkoa) Tfno +34 943 556 412 - Fax +34 943 555 262 www.couth.com - couth@couth.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, BODY: OUTER AND EXPOSED PARTS TECHNOLOGY MACHINING, STAMPING POWERTRAIN PARTS AUTOMATIC ASSEMBLING LINES Inside of our microdots marking systems all of our marking machines models can mark the DATA MATRIX code , which it is a type of code, identification and traceability in two dimensions (2D), which, it is used a lot in the Automotion sector. Find attached herewith one picture where it can see the appearance of a marking in this type of code and two more corresponding to two of our marking machines. In one of them the machine is portable and in the other one the marking head is ready to be integrated in any automated production line. Both models can mark the code previous mentioned and have a marking surface of 50x17mm. Obviously, there are models with larger marking surfaces in function of the requirements of each case. TECHNICAL CHARACTERISTICS REFERENCES VOLVO TOYOTA BMW HONDA DAYCO-ENSA LUCAS MERCEDES FERRARI CHRYSLER BENTELER DELPHI MONROE RENAULT NISSAN G.MOTORS GESTAMP HELLA automotive catalogue 33
  35. 35. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING TH-500/NA TURNING MACHINES Danobat NA and TH Horizontal Turning Machines have been modularly designed with a wide range of options and specially adapted for Automotive applications such as the Gearbox Axles. TECHNICAL CHARACTERISTICS UNIT TH-500 / NA-500 NA-750 Maximum turning diameter mm 350 430 Maximum distance between the main mm 850 930 spindle nose and the turret face Main motor power kW 17/25 22/33 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 34
  36. 36. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING NA TURNING MACHINES Danobat NA Horizontal Turning Machines have been modularly designed with a wide range of options (twin turret, 2 spindles, steady rests, burnishing unit, etc), and specially adapted for Automotive applications such as the crankshaft. TECHNICAL CHARACTERISTICS UNIT NA-500 NA-750 NA-1500 Maximum turning diameter mm 350 430 430 Maximum distance between the main mm 850 930 1.680 spindle nose and the turret face Main motor power kW 17/25 22/33 22/33 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 35
  37. 37. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING NA TURNING MACHINES Danobat NA Horizontal Turning Machines have been modularly designed with a wide range of options, and have been specially adapted for Automotive applications such as the Camshaft. TECHNICAL CHARACTERISTICS UNIT NA-500 NA-750 Maximum turning diameter mm 350 430 Maximum distance between the main mm 850 930 spindle nose and the turret face Main motor power kW 17/25 22/33 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 36
  38. 38. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING, SURFACE FINISHING ID GRINDING MACHINES High precision machines for Internal, External and Face Grinding, suitable for flexible part manufacturing and high production. Spindle revolver and measuring head. Automatic loading systems. All machines are equipped with linear motors technology, ideal for unround grinding. Designed for the grinding of gear parts, unround forms and specially for high speed cam grinding. TECHNICAL CHARACTERISTICS UNIT ID-200 ID-400 ID-600 Maximum internal grinding diameter mm 100 200 460 Maximum internal grinding length mm 100 190 300 Work swing mm 200 400 600 Maximum workpiece weight kg 30 70 / 170 400 X and Z Axis stroke mm 400 / 200 400 / 400 650 / 650 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 37
  39. 39. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING, SURFACE FINISHING LG GRINDING MACHINES High precision External Grinding Machine. Maximum stability and precision of this range of machines serves to achieve the maximum flexibility. The machines can work either with conventional wheels or superabrasives or a combinations of both technologies if the machine is fitted with the optional multi-wheel “B”-axis. Flexible concept for external cylindrical and non-round grinding. TECHNICAL CHARACTERISTICS UNIT LG-200 LG-400 LG-600 Maximum distance between centres mm 200 400 600 Maximum weight between centres kg 30 80 80 Maximum grinding diameter mm 200 300 300 Maximum peripheral speed m/s 120 120 120 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 38
  40. 40. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING TCN-16 TURNING MACHINES Danobat TCN-16 Horizontal Turning Machines have been modularly designed with a wide range of options (twin turret, 2 spindles, steady rests, etc), and have been specially adapted for Automotive applications such as the Rear axle. TECHNICAL CHARACTERISTICS UNIT TCN-16 Maximum turning diameter mm 600 Maximum distance between both spindles noses mm 3.190 Spindles Power kW 29/46 - 17/25 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 39
  41. 41. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS WHEELS TECHNOLOGY MACHINING NI-TV/W TURNING MACHINES Danobat Horizontal and Vertical Turning Machines have been modularly designed with a wide range of options and have been specially adapted for Automotive applications such as the Aluminium and Steel wheels. TECHNICAL CHARACTERISTICS UNIT NI-750/W TV-650/W Maximum turning diameter mm 565 650 Main motor power kW 22/33 60/75 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 40
  42. 42. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING NA-500 TURNING MACHINES Danobat NA-500 Horizontal Turning Machines have been modularly designed with a wide range of options, and have been specially adapted for Automotive applications such as the Tulip. TECHNICAL CHARACTERISTICS UNIT NA-500 Maximum turning diameter mm 350 Maximum distance between the main spindle nose and the turret face mm 850 Main motor power kW 17/25 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 41
  43. 43. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING NA-500 TURNING MACHINES Danobat NA-500 Horizontal Turning Machines have been modularly designed with a wide range of options, including two spindles, two turrets, automatic loading/unloading, and have been specially adapted for Automotive applications such as the Steering rack and the Shock absorber rod. TECHNICAL CHARACTERISTICS UNIT NA-500 Maximum turning diameter mm 25 Main motor power kW 17/25 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 42
  44. 44. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING, SURFACE FINISHING CG/PG GRINDING MACHINES High Production Cylindrical Grinding Machines. Large capacity wheels 600x120/160mmx304,8mm Automatic loading. Multi-diameter in-process absolute gauging unit. CNC controlled tail stock. Hydrostatic technology. Medium / large size batches. Automotive components. Flexible production. TECHNICAL CHARACTERISTICS UNIT CG PG Maximum distance between centers mm 600 / 1.000 1.000 Maximum weight between centers kg 500 500 Maximum diameter to be ground mm 440 440 Maximum peripheral speed m/s 60 60 Maximum wheel diameter mm 610 760 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 43
  45. 45. ESTARTA RECTIFICADORA, S. COOP. SIGMA Industrialdea, Xixilion kalea, 2 behea Pabilioia 10 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 743 705 - Fax +34 943 741 758 www.estarta.com - estarta@estarta.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING, SURFACE FINISHING Estarta 315 FV Centerless grinding machines orientated towards automotive applications for small and medium size of parts. Totally customizable machines (up to 7 CNC axes). Fully automatic process with automatic part loading and measuring systems. TECHNICAL CHARACTERISTICS UNIT 301 MV / 302 MV-CBN / 305 MV / 315 FV Grinding Capacity mm Ø 0,5 - 50 Maximum infeed grinding length mm 125 - 200 Grinding wheel dimensions mm Ø 325 x125 - Ø 610 x 200 Main motor power kW 7 - 20 REFERENCES DELPHI GENERAL MOTORS MAHLE TENNECO EATON G.K.N. RENAULT T.R.W. FORD KAYABA ROBERT BOSCH Z.F. automotive catalogue 44
  46. 46. ESTARTA RECTIFICADORA, S. COOP. SIGMA Industrialdea, Xixilion kalea, 2 behea Pabilioia 10 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 743 705 - Fax +34 943 741 758 www.estarta.com - estarta@estarta.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING, SURFACE FINISHING Estarta 327 FDA High production centerless grinding machines with big wheel capacity (Ø 650 x 500mm). Rigid machines that guarantee the most demanding automotive requirements (quality and production). Totally customizable machines incorporating the most different automatic part loading and measuring systems. TECHNICAL CHARACTERISTICS UNIT 318 / 327 Grinding Capacity mm Ø 1,5 - 250 Maximum infeed grinding length mm 254 - 500(660) Grinding wheel dimensions mm Ø 610 x 254 - Ø 650 x 500(660) Main motor power kW 22 - 90 REFERENCES DELPHI GENERAL MOTORS MAHLE TENNECO EATON G.K.N. RENAULT T.R.W. FORD KAYABA ROBERT BOSCH Z. F. automotive catalogue 45
  47. 47. INDUSTRIAS PUIGJANER, S.A. Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelona) Tfno +34 937 132 001 - Fax +34 937 131 125 www.denn.es - denn@denn.es APPLICATIONS BODY: OUTER AND EXPOSED PARTS, WHEELS TECHNOLOGY FLOWFORMING AND SPINNING LW3 – 245 CNC Vertical design machine fitted with three working carriages. Specially engineered to flow-form aluminium rims starting from either a drawn or forged perform. TECHNICAL CHARACTERISTICS SPEEDS 10 to 800 rpm MAIN MOTOR POWER 225 KW TAILSTOCK CLAMPING FORCE 300 KN LONGITUDINAL ADVANCE EFFORT 3 X 250 KN TRANSVERSAL ADVANCE EFFORT 3 X 250 KN HYDRAULIC GROUP MOTOR POWER 30 KW REFERENCES AMERICAN RACING MAGNETTO WHEELS SUNGWOO AUTOMOTIVE automotive catalogue 46
  48. 48. INDUSTRIAS PUIGJANER, S.A. Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelona) Tfno +34 937 132 001 - Fax +34 937 131 125 www.denn.es - denn@denn.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, POWERTRAIN, WHEELS TECHNOLOGY ROTARY AND ORBITAL FORGING RF - 550 The DENN vertical rotary forging machine, model RF-550/2 CNC, has a maximum tightening force of 550 tons. Its adaptative control system allows optimizing rotary forging processes. TECHNICAL CHARACTERISTICS LOWER AXIS MOTOR POWER 578 KW UPPER AXIS MOTOR POWER 20 KW MAXIMUM R/MIN 300 rpm WORKING UNIT FORCE 550 TN STRIPPER FORCE 500 KN WORKPIECE MAXIMUM DIAMETER 700 mm REFERENCES TECNALIA automotive catalogue 47
  49. 49. DOIMAK, S.A. Polígono San Lorenzo, 4 - Apdo. 11 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740647/743300/743304 - Fax +34 943 743 216 www.doimak.es - webmaster@doimak.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SURFACE FINISHING MODULAR GRINDING MACHINE FOR AUTOMOTIVE PARTS This Grinding machine is Modular and allows the adaptation to any Cylindrical and Thread grinding. TECHNICAL CHARACTERISTICS REFERENCES RENAULT TRW AUTOMOTIVE GKN FORD ALFING KESSLER MAN DIESEL NISSAN GENERAL MOTORS ENGINE POWER COMPONENTS automotive catalogue 48
  50. 50. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING HYDRAULIC AND ELECTROMECHANICAL PULL UP BROACHING MACHINES TECHNICAL CHARACTERISTICS Pull up broaching machines for helical splines. REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 49
  51. 51. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING ELECTROMECHANICAL SURFACE BROACHING MACHINES TECHNICAL CHARACTERISTICS Blind broaching machines. REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 50
  52. 52. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING CNC BROACH SHARPENING MACHINES TECHNICAL CHARACTERISTICS REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 51
  53. 53. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING HORIZONTAL HYDRAULIC SPLINE ROLLING MACHINES TECHNICAL CHARACTERISTICS Vertical hydraulic spline rolling machines REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 52
  54. 54. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING 3-FLEX DEEP HOLE MACHINING CENTRE The high performance Machining Centre is fully flexible for several families of crankshafts. Machining module provided with three CNC operated axes (X-Y-Z) driven by servo motors and three motorized spindles which can reach 10.000 rpm. Indexing table with 360,000 indexes driven by servo motor (B axis). Hydraulic clamping fixture mounted on the indexing table for two parts. Indexing for the Crankshaft rotation driven by servo motor (A axis) integrated in the clamping fixture. MQL Machining. Automatic tool change and Magazine with capacity for 24 tools, outside of the machining area. Light on the tool magazine area. The parts are clamped during the entire machining operations. Part automation / handling arrangements at the Machine input / output as option. Even though three parts per cycle are machined, one single part per cycle might also be machined, depending on the momentary production requirements. TECHNICAL CHARACTERISTICS STROKE X: 630 mm Y: 175 mm Z: 1000 mm FEED RATES 40.000 / 20.000 mm/min SPINDLE POWER 7 kW / 33,4 Nm INDEXING TABLE 360.000 ° MAX. ROTATING DIAMETER > - 800 mm AUTOMATIC TOOL CHANGER 24 tools TOOL HOLDER HSK E-63 COOLANT MQL REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 53
  55. 55. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING FLEXIBLE CELLS FOR COMPLETE MACHINING OF REAR AXLE - BANJO Flexible Machine Solution for different types of Rear Axle or Banjos. Material: Steel. The cycle time depends on the model and operation. Configurable with automatic Load/ Unload with Robot or gantry. One spindle modules with automatic tool change. Some modules include a Laser probe for locating the ends position. Depending on the operations, wet or dry machining. Equalized clamping fixtures with rapid and easy adaptation. 2 Different machine types: (1), (2) or (3) NC three-axis modules: (1) single spindle + tool magazine Indexing table (1) or (2) NC modules with one, two or three-axis: (1) single spindle + tool magazine Shuttle table Process: Ends Machining Mill, Drill + Chamfer, Tap Machining Center Mill, Rough Internal Bore, Finish Internal Bore, Drill + Chamfer, Tap TECHNICAL CHARACTERISTICS NUMBER OF NC AXES 7 / 16 INSTALLATION WEIGHT 25 t / 63 CONNECTED POWER 40 KVA / 70 KVA INDEXING TABLE 2.500 Ø TOOL HOLDER HSK Specific Customers demand upon request including the Turnkey delivery referring to a specific type of parts or production rate. REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 54
  56. 56. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING TURN-KEY SYSTEM FOR CONNECTING RODS The turn-key Cell is including: (2) 4-Station Dial Machines for Pin Bore machining Pin Bore rough boring, semi rough boring and front chamfering. Pin Bore semi-finishing and finishing Pin Bore gaging (1) 4-Station Indexing Table for Bushing pressing The parts are manipulated by lift and carry “walking beam” conveyors. A pneumatically driven part stripper is located at the end of the “walking beam”. With a 1-axis linear CNC YAMAHA FLIP type manipulator for connecting rod positioning from the walking beam to the robot lift position. The part manipulator verifies the part type and the part orientation. With a 6 axis CNC robot equipped with two grippers, each one for six connecting rods. A 1-axis linear CNC manipulator for connecting rod unloading from bushing press unit and either rejecting parts or loading to the unload conveyor. It includes a bad parts rejection ramp. TECHNICAL CHARACTERISTICS PRODUCTION 1.271 p/h Nº PARTS / CYCLE 6 CONNECTED POWER 90 KVA (each machine) INDEXING TABLE 2000 Ø TOOL HOLDER HSK COOLANT Emulsion Specific Customers demand upon request including the Turnkey delivery referring to a specific type of connecting rod or production rate. REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 55
  57. 57. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING FLEXIBLE CELLS FOR ENDS MACHINING OF REAR AXLE The machine is flexible for several families of welded plates Rear Axles in Forged Steel. The cycle time depends on the model. Automatic Load/ Unload with Robot or gantry is possible. Each module adds a Laser probe for measuring the plate position. 1L and 1R modules can be manually adjusted between 0º – 1º for more flexibility and different Rear Axles. Clamping fixture is carried-out in both ends, at the outside of the plates to be machined. The Clamping Fixture is rapid and easy adaptatable. Different machine types. Process: Mill Ends Bearing Mounting Holes Machining Caliper Mounting Holes Machining Brake Shield Holes Machining Center Hole Boring TECHNICAL CHARACTERISTICS NUMBER OF NC AXES 14 INSTALLATION WEIGHT 33,5 t CONNECTED POWER 65 KVA TOOL HOLDER HSK COOLANT Dry Specific Customers demand upon request including the Turnkey delivery referring to a specific type of rear axle or production rate. REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 56
  58. 58. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS POWERTRAIN TECHNOLOGY STAMPING TRANSFER LINE FOR EMBOSSED ALUMINIUM PARTS (HEAT SHIELDS) This manufacturing system for aluminium’s parts aimed to the car industry. Starting from coils, it includes steps for material's preparation, uncoiling, levelling, embossing and blank's cutting. These blanks are, then, stamped in a 600 Tons transfer press. The embossed aluminium parts are used, among other applications, for the thermal isolation of some parts of the vehicle. TECHNICAL CHARACTERISTICS MODEL TSE4-600-3600-1800 Number of connectings rods 4 Capacity 600 TN Capacity from b.d.c. at 12.7 mm = 6.000 KN Bolster and slide area 3.600 X 1.830 Stroke 711 mm Slide adjustment 254 mm Strokes per minute 10-25 Main motor power 75 Kw Shut height on bolster (s.d.a.u.) 1.168 mm REFERENCES TOWER RIETER automotive catalogue 57
  59. 59. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY STAMPING LARGE AND X-LARGE PROGRESSIVE LINES FOR REINFORCEMENT PARTS (HIGH STRENGTH MATERIAL) The production of parts directly from coil moving progressively through the die gives a very high machine and material efficiency, essentially in small and medium size parts but now thanks to FAGOR recent developments also for bigger parts (including high strength material). A line consists of uncoiler, special leveller and servo driven roll feed (pusher and puller eventually). Automated evacuation of scrap material and finished parts combined with variable speed and variable stroke allows optimum production speeds to be achieved. In many cases more than one component can be produced per blow. TECHNICAL CHARACTERISTICS MODEL SE4-2500-6100-2750 Number of connectings rods 4 Capacity 2.500 TN Capacity from b.d.c. at 13 mm = 25.000 KN Bolster and slide area 6.100 X 2.750 Stroke 610 mm Slide adjustment 460 mm Strokes per minute 15-44 Main motor power 500 Kw Shut height on bolster (s.d.a.u.) 1.525 mm REFERENCES RENAULT GRUPO SAIC AUTOMOTIVE automotive catalogue 58
  60. 60. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN TECHNOLOGY STAMPING SERVO-DRIVEN MECHANICAL PRESS The main feature of servo-driven presses is the elimination of the inertia flywheel and clutch and brake and its replacement with direct coupling between the main drive motor of the press and the slide movement transmission. The simplification of the transmission in combination with advanced control and the use of high performance servomotors ensure that servo-driven presses are especially advantageous for processes in which the position and speed of the slide have to be controlled in real time: trying out dies and special materials stamping and processing (thixoforming, plastic, aluminium, resin injection, high strength etc) Servo-driven presses enable the slide position curves, speed and stroke to be programmed so that different manufacturing processes can be carried out with just one press, including jobs that could not be done with mechanical presses until now: connecting rod-crank eccentric, Link-Drive, stopping at BDC of press, blanking, feeder transfer type multi-processes, high rate production, etc. TECHNICAL CHARACTERISTICS MODEL TDM4-1000-4600-2100 Number of connectings rods 4 Capacity 1.000 TN Capacity from b.d.c. at 10 mm = 10.000 KN Bolster and slide area 4.600 X 2.100 Stroke 600 mm Slide adjustment 300 mm Strokes per minute 50 Main motor power 4X 200 Shut height on bolster (s.d.a.u.) 1.000 mm REFERENCES AIC (AUTOMOTIVE INTELIGENCE CENTER) GESTAMP automotive catalogue 59
  61. 61. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: OUTER AND EXPOSED PARTS TECHNOLOGY STAMPING LARGE AND X-LARGE TANDEM LINES FOR SKIN PANELS The manufacture of body panels for the automotive industry requires the linking of a number of large bed presses to form a production line. The lead press making the initial form used to be double action design. However, today new models are being developed around the use of a high tonnage single action press with a programmable hydraulic die cushion. Fagor Arrasate is at the forefront of this developing technology with several successful installations already proven in the field. Subsequent operations are performed by single action presses. Automation of the line is achieved by incorporating destacker, inter press handling (crossbar, robots) and moving bolster for quick die change. Fagor Arrasate has signed an exclusive agreement with one of the world largest robot manufacturer for producing innovative automation systems for robot press lines: WAVE FLEXIBLE LINE (continuous mode) TECHNICAL CHARACTERISTICS MODEL LE4-2400-4800-2400 LE4-1000-4800-2400 Number of connectings rods 4 4 Capacity 2400 TN 1.000 TN Capacity from b.d.c. at 12.5 mm = 24000 KN at 12.7 mm = 10.000 KN Bolster and slide area 4800 X 2400 4.800 X 2.400 Stroke 1100 mm 1.100 mm Slide adjustment 350 mm 350 mm Strokes per minute 11-20 10-20 Main motor power 500 Kw 160 Kw Shut height on bolster (s.d.a.u.) 1350 mm 1.168 mm REFERENCES GENERAL MOTORS FORD PSA automotive catalogue 60
  62. 62. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE, WHEELS TECHNOLOGY FORGING, STAMPING LARGE AND X-LARGE TRANSFER LINES FOR REINFORCEMENT PARTS (HIGH STRENGTH MATERIAL) These presses are designed to transfer components from stage to stage within one structure producing completed components in an automated sequence. At the heart of the machine is the press rigidity and press throughput through the transfer system. Fagor Arrasate has designed and developed its own electronic transfer system using commercially available components and “state of the art” engineering, it can be purposed built or adapted for retro-fitting to machines already in the field. Infinite adjustments through the three axes of movements provides the optimal curve to reach the maximum parts per minute, subsequently is a very flexible stamping cell. Delivery of material to the machine can be directly from coil using an uncoiler, leveller and pinch rolls or from blanks fed from a purpose build destacker. Destackers can also be adapted for retrofitting to machines already in the field. TECHNICAL CHARACTERISTICS MODEL TLE4-3600-7200-2800 Number of connectings rods 4 Capacity 3.600 TN Capacity from b.d.c. at 12.7 mm = 36.000 KN Bolster and slide area 7.200 X 2.800 Stroke 900 mm Slide adjustment 400 mm Strokes per minute 8-24 Main motor power 450 Kw Shut height on bolster (s.d.a.u.) 1.400 mm REFERENCES VOLKSWAGEN METALSA BENTELER automotive catalogue 61
  63. 63. GAINDU, S.L. Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 742 266 - Fax +34 943 741 254 www.gaindu.com - gaindu@gaindu.com APPLICATIONS POWERTRAIN TECHNOLOGY HANDLING AND ASSEMBLY CRANKSHAFT MANUFACTURING LINE AUTOMATION Crankshaft manufacturing line automation including the next operations: Automatic machine loading/unloading Conveyor system for palletized crankshafts Deburring and cleaning station Timing ring assembly Crankshaft key assembly Laser marking and vision control Traceability TECHNICAL CHARACTERISTICS Technical Characteristics Part weight: 20Kgs Diversity: 3 Line dimensions: 100 x 6 m Production data Cycle time: 28 sec. Number of shifts: 3 Process control Timing ring dimensions and shape parameters Timing ring and crankshaft key insertion force via electro mechanical press Operation traceability Equipment 18 lineal gantries 13 pneumatic and electro mechanical manipulators 21 palletised conveyors Marking system Oil immersion and vacuum cleaning system JANOME (Electro press) YAMAHA (Robotics) COMAU (Robotics) REFERENCES MACIMEX NISSAN FORD automotive catalogue 62
  64. 64. GAINDU, S.L. Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 742 266 - Fax +34 943 741 254 www.gaindu.com - gaindu@gaindu.com APPLICATIONS POWERTRAIN TECHNOLOGY HANDLING AND ASSEMBLY INDUSTRIAL ROBOTIZATION. CONRODS HANDLING Conrods handling line automation including the next operations: Automatic conrod palletizing /unpalletizing with a gantry robot Connecting-rod feeding with walking-beam transporters Connecting-rod preparation and orientation with Yamaha manipulator Load/Unload from rotary transfer machine and assembly with robot Step feeder for bushes Bush inspection and orientation Bush insertion with electro press TECHNICAL CHARACTERISTICS Technical Characteristics Part weight: 600 grs Diversity: 2 Line dimensions: 27 x 15 m Production data Cycle time: 1,4 sec/conrod Number of shifts: 3 Process control Connecting-rod orientation detection Bush orientation detection Insertion of components with Electro press Standard equipment JANOME (Electro press) YAMAHA (Robotics) COMAU (Robotics) REFERENCES LINAMAR FORD RENAULT automotive catalogue 63

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