Sustainability Through PS t i bilit Th       h Process       Field Networks                         Wil Chin              ...
Diverse Communication TechnologiesSupervisory                  ORK LEVEL   Control                                      PR...
2009 Process Field Network Survival GuideNew and Brownfield: Extend M d E t d –Modernization & Repair                  i t...
Plant Asset Management Growth($Millions)                 Total Shipments of PAM                       CAGR=10.8%          ...
Achievable PAM Benefits O&G, Chemical, Petrochemical, Power Industries  •   Removed 183 of overtime hours  •   Reduced mon...
Worldwide Installed Base of Field DevicesField Devices - Press, Temp, Flow, Level, Valve Positioners, Analytical          ...
Process Field Communications    Nearly 24 million HART devices are    N     l      illi        d i    installed in process...
Why HART? Low Risk Solution Low C t Solution L    Cost S l ti Availability of Products Already Halfway There Use Existing ...
WirelessHART Built on the HART Standards Backward compatible Delivers benefits to users independent of the age of control ...
WirelessHART Applications Capture device and process information via PAM solution Communicate installed base of existing H...
Wireless Field Device Penetration     15%     10%      5%                                                     11          ...
Success “HART Plant of The Year”  PDVSA near Barcelona, Venezuela  248,000 b  248 000 barrel per d                 l    da...
Award Presentation Photos                                             13                            © ARC Advisory Group
Results  Increased Wrench Time by 10%   • Optimized Maintenance   • Predictive Maintenance   • Traceable Calibration Recor...
Results  60% reduction of Lost Profit Opportunities  (LPO) caused by field device faults  Reduced “Bad Actors” by 95%     ...
FDT Enables Information Access    Supported             Configuration       Optimization       PAM              Reliabilit...
Thank You.For more information, contact the author atwchin@arcweb.com or visit our web pages at             www.arcweb.com...
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Sustainability through Process Field Networks

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Sustainability through Process Field Networks

  1. 1. Sustainability Through PS t i bilit Th h Process Field Networks Wil Chin Research Director ARC Advisory Group wchin@ARCweb.com
  2. 2. Diverse Communication TechnologiesSupervisory ORK LEVEL Control PROFInet HSE NETWO I/O DP PA , Device H1 TYPE OF CONTROL Machinery Process 2 © ARC Advisory Group
  3. 3. 2009 Process Field Network Survival GuideNew and Brownfield: Extend M d E t d –Modernization & Repair i ti R i Measured Field Investments Invest in Value Initiates More Productivity with Less Use Existing Infrastructure Networks Provide Access to Information Use Economical Field Networks to Access Intelligence - Reduce Operational and Maintenance Cost 3 © ARC Advisory Group
  4. 4. Plant Asset Management Growth($Millions) Total Shipments of PAM CAGR=10.8% CAGR=10 8% 3000 2500 2406 2138 2000 1910 1723 1571 1443.8 1500 1000 500 0 2006 2007 2008 2009 2010 2011 4 © ARC Advisory Group
  5. 5. Achievable PAM Benefits O&G, Chemical, Petrochemical, Power Industries • Removed 183 of overtime hours • Reduced monthly work orders by 8% • Improved planned work mix to 40% • Saved $800k in 6 months • Saved $200 device in commissioning and installation • Reduced checkout ti R d d h k t time by 30% b • Increase production by 4-10% • Reduced unplanned shutdown by 9% • Reduced total maintenance cost b 20% d d l by • Reduced valve maintenance by 50% 5 © ARC Advisory Group
  6. 6. Worldwide Installed Base of Field DevicesField Devices - Press, Temp, Flow, Level, Valve Positioners, Analytical 58 Million Installed Devices in 2007 Smart Non - Smart 6 © ARC Advisory Group
  7. 7. Process Field Communications Nearly 24 million HART devices are N l illi d i installed in process plants around the g globe HART communication protocol is a low cost solution for 2009 economic challenges h ll Foundation Fieldbus & Profibus Continues to be the protocol of choice for “Greenfield” capital projects 7 © ARC Advisory Group
  8. 8. Why HART? Low Risk Solution Low C t Solution L Cost S l ti Availability of Products Already Halfway There Use Existing Field There- Devices Proven Value Enables PAM of Field Devices Wireless HART Standard 8 © ARC Advisory Group
  9. 9. WirelessHART Built on the HART Standards Backward compatible Delivers benefits to users independent of the age of control systems Enables transition to a predictive maintenance strategy to: • Lower operating and maintenance cost • Increase plant availability • Help in regulatory compliance HART certified devices by May 2009 May, 9 © ARC Advisory Group
  10. 10. WirelessHART Applications Capture device and process information via PAM solution Communicate installed base of existing HART device diagnostics using a wireless adapter Deploy measurement previously not cost- effective Simplify installation and commissioning • Uses the same HART tools • Minimal training required l d 10 © ARC Advisory Group
  11. 11. Wireless Field Device Penetration 15% 10% 5% 11 © ARC Advisory Group
  12. 12. Success “HART Plant of The Year” PDVSA near Barcelona, Venezuela 248,000 b 248 000 barrel per d l day refinery fi 7.5°API Feedstock Produces Synthetic Crude 5,000 Field Devices tied to DCS Multiple Field Device Suppliers Emerson AMS PAM System Honeywell DCS y Other Suppliers: Dresser Masoneilan, Endress +Hauser, General Monitors, Saab, Control logic 12 © ARC Advisory Group
  13. 13. Award Presentation Photos 13 © ARC Advisory Group
  14. 14. Results Increased Wrench Time by 10% • Optimized Maintenance • Predictive Maintenance • Traceable Calibration Records Allows the Workforce to do More With Less 14 © ARC Advisory Group
  15. 15. Results 60% reduction of Lost Profit Opportunities (LPO) caused by field device faults Reduced “Bad Actors” by 95% Bad Actors • Reducing Random Failures Reduced LPO by $70 m in 2-years 2 years Strong Case for Field Networks in Good and Bad Economies 15 © ARC Advisory Group
  16. 16. FDT Enables Information Access Supported Configuration Optimization PAM Reliability Protocols HART Foundation Fieldbus CIP (DeviceNet/IP, CompoNet) Interbus Discrete Industry FDT Process Industry IO-Link Hybrid Industry Modbus SL/TCP Profibus DP/PA Profinet I/O Pending Sensor Profibus Foundation HART Fieldbus Protocols Buses Devices Devices Devices Devices CANopen SERCOS III AS-I FDT Enables Interoperability Regardless of EtherCAT Industry, Protocol, and Application Visit FDT in the Innovation Showcase 16 © ARC Advisory Group
  17. 17. Thank You.For more information, contact the author atwchin@arcweb.com or visit our web pages at www.arcweb.com www arcweb com 17 © ARC Advisory Group

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