ABB System 800xA - The Power of Integration

6,370 views

Published on

ABB's System 800xA extended automation system.

Published in: Technology, Business

ABB System 800xA - The Power of Integration

  1. 1. System 800xA Extended Automation The Power of Integration © ABB / PA / Control Systems February 25, 2011 | Slide
  2. 2. Emerging Market Trends in Automation © ABB / PA / Control Systems February 25, 2011 | Slide <ul><li>Increasing global competition </li></ul><ul><li>Collaborative Production Management </li></ul><ul><li>Integrated Operations </li></ul><ul><li>Increase of production capacity </li></ul><ul><li>Process and automation engineering integration </li></ul><ul><li>Integrated Process and Power </li></ul><ul><li>Aging installed base of automation equipment </li></ul><ul><li>Asset Management </li></ul><ul><li>Fieldbus and Wireless Technologies </li></ul><ul><li>Tightening environmental requirements and standards </li></ul><ul><li>Alarm Management </li></ul><ul><li>Integrated Safety </li></ul>
  3. 3. Emerging Trends in Process Manufacturing © ABB / PA / Control Systems February 25, 2011 | Slide Industry Trend Automation Approach Only one system has: Control room consolidation– a foundation for collaboration Single system for all areas of the plant and all required functionality Extensive integration capabilities More intelligence in all types of field devices Ability to connect and utilize data from smart devices Freedom of choice of fieldbuses Rising energy costs – putting focus on use of electricity Integration of process and power for advanced automation solutions Standardized solutions to integrate process and power automation Reduction of unplanned process manufacturing interruptions Increased automation addresses root causes of operational error Efficient operator environment for real time decision making Islands of automation Integration of automation solutions into a single environment The ability to easily, consistently integrate disparate applications Increasing information access requirements for all disciplines System must provide real-time information access to all stakeholders Information integration platform with visualization
  4. 4. © ABB / PA / Control Systems February 25, 2011 | Slide
  5. 5. System 800xA Extended Automation The Power of Integration © ABB / PA / Control Systems February 25, 2011 | Slide <ul><li>System 800xA is the most capable Automation Platform on the market today. </li></ul><ul><ul><li>Comprehensive feature set </li></ul></ul><ul><ul><li>Largest global market share </li></ul></ul><ul><ul><li>Global support network </li></ul></ul><ul><ul><li>Reliable, Scalable and Flexible </li></ul></ul><ul><li>Unparalleled integration and connectivity to plant systems, applications, and devices </li></ul>
  6. 6. System 800xA Extended Automation The Power of Integration <ul><li>Promoting collaboration through integrated plant systems and applications </li></ul><ul><li>Improving operator effectiveness through integrated information </li></ul><ul><li>Generating cost effective solutions through integrated engineering </li></ul><ul><li>Achieving seamless control through integrated fieldbus </li></ul><ul><li>Providing flexible evolution paths through seamlessly integrated controller platforms </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  7. 7. System 800xA Extended Automation The Power of Integration <ul><li>Promoting collaboration through integrated plant systems and applications </li></ul><ul><li>Improving operator effectiveness through integrated information </li></ul><ul><li>Generating cost effective solutions through integrated engineering </li></ul><ul><li>Achieving seamless control through integrated, unified fieldbus networks </li></ul><ul><li>Providing flexible evolution paths through seamlessly integrated controller platforms </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  8. 8. System 800xA – The Power of Integration Promoting Collaboration <ul><li>Unification of disparate systems in order to achieve operational excellence. </li></ul><ul><li>Collaboration is required between functional roles of systems and people </li></ul><ul><li>Spans from devices to business systems </li></ul><ul><li>Imperative to have an automation platform with the level of integration required to create a collaborative environment. </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide We wrote the book on Collaborative Process Automation Systems…
  9. 9. <ul><li>Integration platform based using Industrial IT Technology </li></ul><ul><li>Connectivity to plant systems, applications, control systems, I/O and fieldbus technologies </li></ul><ul><li>Allows for simultaneous execution of various applications </li></ul><ul><ul><li>Process Automation, Process Electrification, Power Distribution, Power Management, Safety… </li></ul></ul><ul><li>Pre-integrated, common value added applications and services </li></ul>System 800xA – The Power of Integration Promoting Collaboration © ABB / PA / Control Systems February 25, 2011 | Slide
  10. 10. Promoting Collaboration One common automation platform © ABB / PA / Control Systems February 25, 2011 | Slide
  11. 11. System 800xA Extended Automation The Power of Integration <ul><li>New arch drawing.. </li></ul>
  12. 12. Promoting Collaboration Integrated Process and Power Automation Process Automation Process Electrification Power Distribution © ABB / PA / Control Systems February 25, 2011 | Slide
  13. 13. © ABB / PA / Control Systems February 25, 2011 | Slide Promoting Collaboration Integrated Process and Power Automation Control Room Control System Control Fieldbus Local I/O Process Plant Network Control Network Plant Network Protection & Control IEDs Protocol 1 Protocol 3 Protocol 2 Gateway/Protocol Converter SCADA Server Marshalling Rack Process Workplace Electrical Workplace Control System Server Controller Controller Substation Automation Process Instrumentation Process Electrification <ul><li>M </li></ul><ul><li>M </li></ul>Separate system for substation automation <ul><li>Device specific solutions of integration into DCS </li></ul><ul><li>A lot of hardwiring needed </li></ul><ul><li>Lack of information from electrical devices </li></ul>Organizational barriers among process, maintenance, and electrical departments Organizational barriers among process, maintenance, and electrical departments
  14. 14. Control Room Control System Control Process Protection & Control IEDs Promoting Collaboration Integrated Process and Power Automation Controller Plant Network Controller Profibus/Profinet Substation Automation Process Control Server IEC 61850 Process & Power Workplaces Instruments LV Switchgear Drives Motor starters Process Electrification Process Instrumentation Plant-wide Sequence of Events for better root cause analysis Same operations interface and engineering for shared information and knowledge Centralized Historian and Data Archiving Centralized Historian and Data Archiving Common, integrated asset management strategy Electrical integration based on Open Standards such as IEC 61850, Profinet/Profibus… Electrical integration based on Open Standards such as IEC 61850, Profinet/Profibus… Common system therefore reduced spare parts, training etc… Standardized procedures, settings, control logic and libraries Standardized procedures, settings, control logic and libraries
  15. 15. © ABB / PA / Control Systems February 25, 2011 | Slide Promoting Collaboration Integrated Process Control and Safety Plant-wide Sequence of Events Same operations interface and engineering Centralized Historian and Data Archiving Centralized Historian and Data Archiving Common, integrated asset management strategy Common system therefore reduced spare parts, training etc… Process control and safety in the same HI controller Centralized Historian and Data Archiving Process control and safety running in separate controllers
  16. 16. System 800xA Extended Automation The Power of Integration <ul><li>Promoting collaboration through integrated plant systems and applications </li></ul><ul><li>Improving operator effectiveness through integrated information </li></ul><ul><li>Generating cost effective solutions through integrated engineering </li></ul><ul><li>Achieving seamless control through integrated, unified fieldbus networks </li></ul><ul><li>Providing flexible evolution paths through seamlessly integrated controller platforms. </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide System 800xA Extended Automation
  17. 17. Situation Today Islands of Automation © ABB / PA / Control Systems February 25, 2011 | Slide System 800xA Extended Automation System The Power of Integration PLC PLC, SCADA DCS 1 DCS 2 PLC, Panel PLC, SCADA PLC DCS 3 PLC, SCADA PLC PLC System 800xA <ul><li>One rich harmonized user interface including all control systems </li></ul><ul><li>One integration point for all related applications </li></ul>
  18. 18. System 800xA - The Power of Integration Improving Operator Effectiveness <ul><li>Integrated Operations </li></ul><ul><ul><li>Seamlessly integrate information regardless of source </li></ul></ul><ul><ul><li>Control room consolidation </li></ul></ul><ul><li>High Performance Operator Interface </li></ul><ul><ul><li>Ability to manage views dynamically and effectively </li></ul></ul><ul><ul><li>Advanced Alarm Management </li></ul></ul><ul><li>Attention to Human Factors </li></ul><ul><ul><li>Extended Operator Workplace </li></ul></ul><ul><li>Operator Competency </li></ul><ul><ul><li>Operator training environment using same operator displays and control strategies </li></ul></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  19. 19. Improving Operator Effectiveness …through integrated information <ul><li>System 800xA provides the foundation for optimal presentation of information: </li></ul><ul><ul><li>Data from many sources </li></ul></ul><ul><ul><li>Thin client visualization of all 800xA data </li></ul></ul><ul><ul><li>Integration of ABB control systems and applications </li></ul></ul><ul><ul><li>3 rd party applications including video, documentation, CAD drawings </li></ul></ul><ul><ul><li>View handling </li></ul></ul><ul><ul><li>Large display and multi-monitor support </li></ul></ul><ul><li>Support for control room consolidation </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  20. 20. Improving Operator Effectiveness Aspect Object Technology <ul><li>System 800xA lets you monitor, control, optimize, and maintain from one powerful interface. </li></ul><ul><li>Seamless integration of actionable information through Aspect Object Technology </li></ul><ul><li>Relevant, filtered information based on user’s role and responsibility </li></ul><ul><li>Effective decision support environment for routine and upset conditions </li></ul><ul><li>Information you need, a right click away… </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide Control Faceplates Trend Graphics Video Asset Health Reports Documentation ERP/ CMMS
  21. 21. Improving Operator Effectiveness Effective decision support environment © ABB / PA / Control Systems February 25, 2011 | Slide Consolidated alarms & events Right click access to integrated information Seamless integration, and visualization of actionable information from multiple systems
  22. 22. Extended Operator Workplace …Where it all comes together © ABB Group February 25, 2011 | Slide <ul><li>Pre-integrated ergonomic workstation environment </li></ul><ul><li>Combines System 800xA Integrated Operations, High Performance HMI and Attention to Human Factors </li></ul><ul><li>Leverages System 800xA features such a “send to” display and view handling, personalized workplaces, and superior navigation </li></ul><ul><li>Utilizes same graphics for backwall display reducing engineering and lifecycle costs </li></ul>
  23. 23. System 800xA Extended Automation The Power of Integration <ul><li>Promoting collaboration through integrated plant systems and applications </li></ul><ul><li>Improving operator effectiveness through integrated information </li></ul><ul><li>Generating cost effective solutions through integrated engineering </li></ul><ul><li>Achieving seamless control through integrated, unified fieldbus networks </li></ul><ul><li>Providing flexible evolution paths through seamlessly integrated controller platforms </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  24. 24. System 800xA - The Power of Integration Generating Cost Effective Solutions <ul><li>Single source for accurate, consistent automation system data </li></ul><ul><li>Value added engineering instead of programming </li></ul><ul><li>Total Asset Lifecycle engineering </li></ul><ul><li>Fully integrated engineering environment for development and re-use </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  25. 25. Generating Cost Effective Solutions …through integrated engineering <ul><li>System 800xA’s integrated engineering environment allows you to engineer “extended” solutions. </li></ul><ul><ul><li>Control strategy </li></ul></ul><ul><ul><li>Operator Interface </li></ul></ul><ul><ul><li>History and trending </li></ul></ul><ul><ul><li>Asset optimization </li></ul></ul><ul><ul><li>Links to external systems </li></ul></ul><ul><li>Made for Re-use: </li></ul><ul><ul><li>Process Engineering Tool integration </li></ul></ul><ul><ul><li>Bulk data management </li></ul></ul><ul><ul><li>Multi-user and distributed engineering </li></ul></ul><ul><ul><li>Object oriented, reusable solutions (libraries) </li></ul></ul>© ABB / PA / Control Systems February 25, 2011 | Slide <ul><li>Need pic of eng env with object type and aspects… </li></ul>
  26. 26. Integrated Engineering © ABB / PA / Control Systems February 25, 2011 | Slide Tag Object Each tag object includes aspects for… FIC 100 Control Logic Operator Interface Trend Configuration Alarm / Event Configuration History Log Configuration Link to Documentation Object types can be pre-configured to include the entire solution so when you add a “tag” you get a lot more with the same effort!
  27. 27. Integrated Device Management © ABB / PA / Control Systems February 25, 2011 | Slide Real Object Each device type object includes aspects for… Adding a device in System 800xA , you get everything you need for Device Management, Engineering, Commissioning, Asset Optimization and even Documentation!! This is also the case for adding devices. Diagnosis Maintenance Management Asset Monitoring Operation Commissioning Parameterization Configuration Product Documentation
  28. 28. Object Oriented Engineering Work Smarter, not harder © ABB / PA / Control Systems February 25, 2011 | Slide MotorControl Object Instan ces Motor 1 Motor 2 Motor 3 Motor 4 Object Type Object types area created as “typicals” and stored in a library Tag objects or “Instances” are created from the object types. If a changed is needed, the change can be done on the object type. … and all of the instances will be updated automatically ready to be downloaded to the controller
  29. 29. Object Oriented Engineering Inheritance is a great thing! <ul><li>Inheritance ... change an object type once and the change is reflected on each tag made from that instance </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide System 800xA’s integrated engineering environment lets you create objects types with much more than just control logic, such as graphics If you change object type’s “graphic element”, all tags created from that object type are automatically updated. If a graphic element used on numerous graphics needs to be changed, there’s no need to edit every graphic. The next time the graphic is called up, the changes are ready. The dynamics are all the same and were left untouched.
  30. 30. Process Engineering Tool Integration © ABB / PA / Control Systems February 25, 2011 | Slide STEP 2 Automatically synchronize 800xA and engineering tool structures. STEP 1 Engineer design content (index, wiring, specs, process data) STEP 3 Configuration of 800xA Control Hardware and preloading of control software STEP 4 Automatic creation of dynamic links to engineering tool documentation.
  31. 31. System 800xA Extended Automation The Power of Integration <ul><li>Promoting collaboration through integrated plant systems and applications </li></ul><ul><li>Improving operator effectiveness through integrated information </li></ul><ul><li>Generating cost effective solutions through integrated engineering </li></ul><ul><li>Achieving seamless control through integrated, unified fieldbus networks </li></ul><ul><li>Providing flexible evolution paths through seamlessly integrated controller platforms </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  32. 32. System 800xA - The Power of Integration Achieving Seamless Control © ABB / PA / Control Systems February 25, 2011 | Slide <ul><li>Support of standards based protocols for maximum usage of device diagnostics and field control </li></ul><ul><li>Seamless integration of data from disparate sources including controllers, field devices, electrical system regardless of protocol </li></ul><ul><li>Improved access enables improved control, consolidated asset management strategies and improved operator visibility </li></ul>
  33. 33. System 800xA - The Power of Integration Achieving Seamless Control © ABB / PA / Control Systems February 25, 2011 | Slide <ul><li>System 800xA provides seamless execution of process control strategies through the power of integrated fieldbus networks </li></ul><ul><li>AC 800M Communications Interfaces </li></ul><ul><ul><li>Serial: COMLI, Modbus RTU/TCP, Siemens 3964R </li></ul></ul><ul><ul><li>Control Networks: MB300, SattBus on TCP/IP, AF100 </li></ul></ul><ul><ul><li>I/O : S100,200,800,900 I/O,HART with options for instrinsic safety, redundant I/O </li></ul></ul><ul><ul><li>Fieldbus networks : PROFIBUS DP, PROFINET, FOUNDATION Fieldbus HSE, Intelligent Electrical Devices (IEDs): IEC61850, MODBUS TCP, WirelessHART </li></ul></ul>
  34. 34. System 800xA - The Power of Integration Achieving Seamless Control © ABB / PA / Control Systems February 25, 2011 | Slide
  35. 35. System 800xA Extended Automation The Power of Integration <ul><li>Promoting collaboration through integrated plant systems and applications </li></ul><ul><li>Improving operator effectiveness through integrated information </li></ul><ul><li>Generating cost effective solutions through integrated engineering </li></ul><ul><li>Achieving seamless control through integrated, unified fieldbus networks </li></ul><ul><li>Providing flexible evolution paths through seamlessly integrated controller platforms </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  36. 36. System 800xA - The Power of Integration Providing flexible evolution paths <ul><li>ABB’s control systems are designed for continuous evolution </li></ul><ul><li>Protecting intellectual investment means: </li></ul><ul><ul><li>Evolution services </li></ul></ul><ul><ul><li>Active path for all hardware and software </li></ul></ul><ul><ul><li>Libraries to evolve traditional product controller code to AC 800M </li></ul></ul><ul><ul><li>Graphics conversion </li></ul></ul><ul><li>Benefits and functionality of integrated system are available regardless of controller platform </li></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  37. 37. System 800xA - The Power of Integration Providing flexible evolution paths <ul><li>New arch drawing.. </li></ul>System 800xA Controller Connectivity: AC800M / AC800M HI AC870P Freelance Advant Master / MOD 300 Melody Safeguard 400 SATT / Sattline Symphony DCI Symphony Harmony Honeywell TDC3000 (HSM) Emerson PROVOX (PSM) PLC Connect
  38. 38. System 800xA - The Power of Integration OCS Evolution Libraries for AC 800M <ul><li>New Libraries for AC800M based on … </li></ul><ul><ul><li>INFI 90 Function Codes </li></ul></ul><ul><ul><li>MOD 300 CCF LCM/FCMs </li></ul></ul><ul><ul><li>Matched 1 for 1 to AC 800M Function Blocks </li></ul></ul><ul><ul><li>Provide the same or better performance </li></ul></ul><ul><ul><li>Minimize operator and engineer training </li></ul></ul><ul><ul><li>NO TUNING CHANGES REQUIRED! </li></ul></ul>
  39. 39. System 800xA Extended Automation Market Acceptance <ul><li>Widely embraced by both new customers and ABB installed base </li></ul><ul><li>Used to extend automation functionality in a wide variety of applications </li></ul><ul><ul><li>Oil & Gas, PetroChemical </li></ul></ul><ul><ul><li>Pulp and Paper </li></ul></ul><ul><ul><li>Biotech/Pharmaceutical </li></ul></ul><ul><ul><li>Utility </li></ul></ul><ul><ul><li>Chemicals/Fine Chemicals </li></ul></ul><ul><ul><li>Metals </li></ul></ul><ul><ul><li>Mining </li></ul></ul>© ABB / PA / Control Systems February 25, 2011 | Slide
  40. 40. Market Trends in Industry © ABB / PA / Control Systems February 25, 2011 | Slide <ul><li>Control room consolidation – a foundation for collaboration </li></ul><ul><li>More intelligence in all type of field devices </li></ul><ul><li>Rising energy costs – putting focus on use of electricity </li></ul><ul><li>Reduction of unplanned process manufacturing interruptions </li></ul><ul><li>Increasing information access requirements for all disciplines </li></ul><ul><li>Islands of automation </li></ul>Only an extended automation system such as System 800xA can provide “The Power of Integration” needed to address these trends
  41. 41. © ABB / PA / Control Systems February 25, 2011 | Slide

×