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Internship V1 - Darrin McComb

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Internship V1 - Darrin McComb

  1. 1. NATIONAL CLEANER PRODUCTION CENTRE SOUTH AFRICA @NCPC_SA www.ncpc.co.za RECP Student Internship
  2. 2. www.ncpc.co.za • KZN  ABI  King Shaka International Airport  Fishwicks • CPT  BBI Solutions  Rhodes Food Group  GlaxoSmithKline  PG Glass • JHB  Directech  Dutton Plastics  Rhodes Food Group(2 sites)  Natures Garden  Willards  Tigerbrands  Zinchem  Zimalco  Afrox (2 sites) 2016 host companies
  3. 3. www.ncpc.co.za 2017 Host Companies
  4. 4. www.ncpc.co.za RECP Project Life Cycle
  5. 5. www.ncpc.co.za Savings Overview
  6. 6. www.ncpc.co.za Savings Potential Overview - 2017
  7. 7. NATIONAL CLEANER PRODUCTION CENTRE SOUTH AFRICA Common Recommendations
  8. 8. www.iee-sa.co.za 8 Radiation Loss + Redundant Piping ~ R600k /annum – 1 yr payback
  9. 9. www.iee-sa.co.za 9 Condensate return ~ R35k /annum – 1 yr payback • b
  10. 10. www.iee-sa.co.za 10 Steam Leaks ~ R120k /annum – 1 yr payback
  11. 11. www.iee-sa.co.za 11 Common Compressor Recommendations 4. Recover Waste Heat 2. Use Outside Air for Compressor Intakes 3. Reduce Pressure 1. Air Leaks
  12. 12. www.iee-sa.co.za 12 Alternative Heating Systems ~ R1.1Mil /annum – 1-3 yr payback Assume 300kW available for heat recovery ~ 450kg / hr steam
  13. 13. www.iee-sa.co.za • Reduce Peak Demand – 250kVA drop = R400k/annum Peak demand / load shift / Power factor 30 Nov 2016
  14. 14. www.ncpc.co.za • BBI power factor  R160k • Natures Garden Blanch Water Project  R660k in water  R240k in kWh • RFG Krugersdorp water leak repair  R500k / annum • Zinchem – Boiler and Waste Management  Boiler Scheduling ~ R120k / annum  Solid waste management ~ R50k  Water leak repair ~ R100k Highlighted Interventions
  15. 15. www.ncpc.co.za To be valued one must add value Great need to address countries skill shortage “Success is to be measured not so much by the position that one has reached in life as by the obstacles which he has overcome.” Booker T Washington Motivational Thoughts
  16. 16. www.ncpc.co.za THANK YOU EMAIL ncpc@csir.co.za WEBSITE www.ncpc.co.za @NCPC_SA

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