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The Lean Training Game Exchange1© 5S Supply 2013Lean simplified. Everything you need all in one place.© 5S Supply 2013Our ...
The Lean Training Game Exchange2© 5S Supply 2013© 5S Supply 2013© 5S Supply 2013
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The Lean Training Game Exchange10© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 200...
The Lean Training Game Exchange11© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 200...
The Lean Training Game Exchange12© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 200...
The Lean Training Game Exchange13© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 200...
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The Lean Training Game Exchange from 5S Supply - June 2013

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The Lean Training Game Exchange showcases several low cost, easy to use training exercises to help present Lean concepts such as 5S, Visual Controls, One by One Flow, Continuous Improvement and Lean terminology.

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The Lean Training Game Exchange from 5S Supply - June 2013

  1. 1. The Lean Training Game Exchange1© 5S Supply 2013Lean simplified. Everything you need all in one place.© 5S Supply 2013Our formal presentation will run from 12:00 pm - 12:45 pm CDT. The final 15minutes will be dedicated to your Questions & Answers.Please feel free to submit your questions at any time during our session. Submitthem in writing (as the phone lines and microphones are muted) in the Questionssection of your webinar control panel.If you have any technical issues during our event please call GoToWebinar at800-263-6317 and be sure to give our Webinar ID 867-389-247This webinar audio portion is offered in VOIP (through your computer’s speakers)or by dial-in. For dial-in call 866-952-8437 and enter Access Code 741-135-609.Your telephone line will be muted to diminish any background noise.The webinar will be starting shortlyPlease readWelcome to© 5S Supply 2013
  2. 2. The Lean Training Game Exchange2© 5S Supply 2013© 5S Supply 2013© 5S Supply 2013
  3. 3. The Lean Training Game Exchange3© 5S Supply 2013• ¡¢£¤ ¥¡¢ ¤¢¦§¢¡¨©• ¡§¡ ¡ ¦ ¤¥¢ ¨¡¦ ¡ ¡ ¤¢¦§¢ ¢¡§¡§¨¥© 5S Supply 2013
  4. 4. The Lean Training Game Exchange4© 5S Supply 2013Lean simplified. Everything you need all in one place. ¡¢£¡¤¢¥¦§¨©£¡ § !© 5S Supply 2013 ¡¦§¥ #¢$¡¤%• ¡¡ ¤¡¡§¦ ¦((§¦¡¤ ¢ )012134 516378371)42 ¦¤ (¦§¢ 9 #§ ¢§¦¥• ¡¡ ¢ ¤¡¢#(¢¡¤¡ 58@ 7824 406A3A3B¡C¡§¤¡¤ #§ §¥¦D¦¢• ¡¡ ¦¤ ¢ E8FAGH 807I248EAP1 ¢¡¤¡¡C¡§¤¡¤© 5S Supply 2013
  5. 5. The Lean Training Game Exchange5© 5S Supply 2013 ¦¢ ¡ ¡§%• ¡¢£¡ ¤ ¥#$¡§¤ ¦¦$¡• §A2I65¨80©)5671 £ ¨¡ ¡¡• 31 H31 58@ £ ¨¡C ¦§¨ C¡§¤¡• 6AP13 !834A3I8I2 E)08#1E134 $ 58@ £¡¤ %¦ C¡§¤¡• 16310EA3858BH £  ¡¦  ¥ %¥ ¦¨(¨)0) §¨© 5S Supply 2013• ¤ ¤¡¤¤ ¤ ¥¡¦§¡¨ 9§ ¢¡ 406A310• 0 ¢ ¢ ¡§ ¦ ¤§¢ ¢$¡ £¡£ $¡(§¡¢¢ 9¦¤¢ ¦¨ $¥¢ ¢ ¡§ ¢¡ ¡¢§¡¡C¡§¤¡• ¡£ ¡§ ¢¡ ¦¥§#¨ ¦¨ A41E2 ¡¡¨¡¨• 9 ¢¡¤¡ ¦¤ ¥#¨¡¡¤1 ¦¨¦(¢ ¢ #§¡¡¨¤2¡§¡ ¤ ¦ ¢ 9 G513AA5A4H ¢¢¡¤¡¡C¡§¤¡¤2© 5S Supply 2013
  6. 6. The Lean Training Game Exchange6© 5S Supply 2013Lean simplified. Everything you need all in one place.09# ¦¨ ¡C¢¥ ¦ ¢ (§¡¤¡¢ ¢¡¤ ¡(¢¤ ¢ #§ ¢¡¦$©© 5S Supply 2013(§$ #§ §¡¤¡¦§%• ¤ ¡C¡§¤¡ ¤ ¦¤¡¨ ¦ ¡C¡§¤¡ 9§$2¤#(¡§¢¡¦$¤2$¦¤ ¦¨¦(¢¡¨9§$ ¡ §¡¦¢¡¨  §¢¦¤¤$¡§ 9¢¦¡(¦¤¢¡¥¤¢¡$¤2• ¡ §¥¦ ¥¦$¡ ¦¤ ¨¡¡(¡¨ ¡ ¢¡¥¡¤1  ¢¨2•¤ #((¦¤ $¨9¡¨ ¢¤ ¡C¡§¤¡ ¢ ¦¨¨¡$(¦¤¤ ¢ ¡¦9 ¢¡ ££¤¤ ¦¨ ¦¨¨¡¨ ¦¥¡§¥¢ ¦$¦¢¡¨ ¤¨¡ ¨¡¦§¨¨©
  7. 7. The Lean Training Game Exchange7© 5S Supply 2013• ¤ ¤ ¦ ¤$(¡ ¢§¦¥ ¥¦$¡ # ¦ #¤¡ ¢¤ ¢ (¡§9§$ ¤ ¦¨ ¢ F0A#1  8E1AE)804634 ©1H )8A342• ¥#$¡§ 9 (¦§¢(¦¢¤% ¦• $¡% ¡¢ $#¢¡¤© 5S Supply 2013•(§$¤– £¤¥¦§¨¨ ©¦¥ § ¦ ¥§! §¦#$$§#• $¡§•¥¡¤ § (¡¤ 9§ ¡¦(¦§¢(¦¢•¥¡§¥¢© 5S Supply 2013
  8. 8. The Lean Training Game Exchange8© 5S Supply 2013• %¡9§¡¢¦¢¡ £ ¡#¨  • §¢ £ ¡#¨ ¡• ¡¢))§¨¡§ £ ¡#¨ ¡• ¡• ¢¦¨¦§¨D¡• #¤¢¦ £ ¡#¨ ¢• %¡¡9¢¤ £ ¡#¨ ¤© 5S Supply 2013•¥¡¦¤¡ ¦¢ #¢ # ¡¦§ ¢¡ ¡¢§¡¤¢§#¢¤ ¡9§¡ ¤¢¦§¢¥ £DO NOT¢#§¡§ ¢¡ (¦¥¡ #¢ ¦¤¡¨ ¢ ¨ ¤•¨¨#¦1¢¦ (¡ § (¡ ¦¢¡ ¦¨¤¢§¡ #¢ ¢¡ #$¡§¤   ¢§#¥¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1 ¡1 ¡1¢1 ¤¥¦• §#¦¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢¤ ¢¦¤© 5S Supply 2013
  9. 9. The Lean Training Game Exchange9© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 25272831323335373841424345464851535456 57585963646566 70717276 77 78 798485878994959697100GO!• ¡¡§¨ #§¥¡¤¢ #$¡§ 9#¨ ¦¨ ¦$$¡¢ #§ ¡§¦§¡¦§¨ ¤¡¡¢• ¡ ¤¢§#¢§ ¦¤9§ #§ ¤§¡ £¢¡¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢¡ ¡¢§¡¥§#(• ¦¢ ¦¤ ¢ ¡ ¢§¥ ¢ ¨ ¢¤  ¨¨ ¢9¡¡ • ¦ ¡ ¦(( ¢¤ ¢ ¡¡§¨¦ 9¡ © 5S Supply 2013
  10. 10. The Lean Training Game Exchange10© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 25272831323335373841424345464851535456 57585963646566 70717276 77 78 798485878994959697100Is this an 8, 88, 4, 84???Were there any quality issues?Is this 66 or99? 89 or 68?Why is 39listedtwice?Which one isthe 6 and whichone is the 9?•   ¦# #!¦¡!¢ # ¦# #• £$¥¨$¥¤ ¥ $# $ # ¥¥¥ $#!¥ ¥¦# §¨ §©¢¥ §¡ $#• ! # $%• © ¥ §¡  ¥!$¥• ¨§¥ § ¥ §¡ #!¥ $#¥( § (¤¥ $# ##!¥ ©¥ §¡ )¨$¡ 0¦¥§• ¥#¥( 1$¨¨ 2¥ $$#$¥¤ 3¥¥¢ #!¦1 #¢§#¥¢¦§¢ !¦¥¢ ¦¥©¨¥¢ ¥#4© 5S Supply 2013
  11. 11. The Lean Training Game Exchange11© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 25272831323335373841424345464851535456 57585963646566 70717276 77 78 798485878994959697100Let’s red tag the numberswe don’t need (51-100)and the duplicate 39.Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 25272831323335373841424345464851535456 57585963646566 70717276 77 78 798485878994959697100
  12. 12. The Lean Training Game Exchange12© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 25272831323335373841424345464851535456 57585963646566 70717276 77 78 798485878994959697100Now let’s move them to the5S Red Tag Holding Area.Lean simplified. Everything you need all in one place.© Profero, Inc. 2008781234555567 8101112 141517 192224 25272831323335373841424345464851535456 57585963646566 70717276 77 798485878994959697100
  13. 13. The Lean Training Game Exchange13© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 252728313233353738414243454648• ¡¢£¤ ¨ ¢¡ ¤¦$¡ ¡C¡§¤¡ ¢¢¡ #¡¡¨¡¨¢¡$¤ §¡$¡¨ 9§$¢¡ §¦§¡¦ )¢¦(¡ § (¡ ¦¢¡ ¦¨ ¤¢§¡ #¢ ¢¡#$¡§¤   ¢§#¥¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1¡1 ¡1¢1 ¤¥¦• §#¦¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢¤ ¢¦¤© 5S Supply 2013
  14. 14. The Lean Training Game Exchange14© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 252728313233353738414243454648GO!• ¡¡§¨ #§¥¡¤¢ #$¡§ 9#¨ ¦¨ ¦$$¡¢ #§ ¡§¦§¡¦§¨ ¤¡¡¢• ¡ ¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢¡¡¢§¡ ¥§#(• ¦¢ ¦¤ ¢¡ ¡C¡§¤¡ ¡ ¢¤ ¢$¡ • ¦¢ ¦ ¡ ¡¦§ 9§$¢¤ © 5S Supply 2013
  15. 15. The Lean Training Game Exchange15© 5S Supply 2013•  1#!§# #!¥ §¦¥§ !§ 2¥¥ ¨¥§¦¥ # ¥¥§¦© $#¥(¢ $# $#$(¥# $ § ¡!(¥¢ ¦$#¥(#!§# 1$¨¨ ¦¥(§$• £$¥¨$¥¤0© $#¥( #!§# © 1§# # 3¥¥ § #¥¦#!¥© ¥ §¡¡$¡ £¤¥# ¥¥# !§¤¥ § ¥$ $ !(¥• ¤ ¥¦§¨© # § # ¥¦§¨%• £¦¡§$¥ $#¥(# (§3¥#!¥( ¤¥$¥# # ¡¥# §# §1§©• ¥¤$§¨ #¦¨# !¥¨#!$ ¦¥ $¡¢ ¨$¥¢¨§2¥¨¢ ¨¦$¡© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 252728313233353738414243454648Let’s rearrange the numbers inorder that we will use them.
  16. 16. The Lean Training Game Exchange16© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081234555567 8101112 141517 192224 252728313233353738414243454648Lean simplified. Everything you need all in one place.© Profero, Inc. 2008123 4 5555 6 7 8 1011 1214 15 17192224 2527 2831 32 3335 37 3841 4243454648
  17. 17. The Lean Training Game Exchange17© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 2008123 4 5555 6 7 8 1011 1214 15 17192224 2527 2831 32 3335 37 3841 4243454648Did you notice that we had to workaround a few things like thenumbers that were already there?• ¡¢£¤ ¨ ¢¡ ¤¦$¡ ¡C¡§¤¡ ¢¢¡ #$¡§¤¡¢¢¡§ §¥¦D¡¨ )¢¦ (¡ § (¡ ¦¢¡¦¨ ¤¢§¡ #¢ ¢¡ #$¡§¤   ¢§#¥¤¢ ¤¡£#¡¢¦ §¨¡§ ¤ 1 ¡1 ¡1¢1 ¤¥¦• §#¦¡ ¡¢ ¤¡¨¤ ¢ $(¡¢¡ ¢¤ ¢¦¤© 5S Supply 2013
  18. 18. The Lean Training Game Exchange18© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 2008123 4 5555 6 7 8 1011 1214 15 17192224 2527 2831 32 3335 37 3841 4243454648GO!• ¡¡§¨ #§¥¡¤¢ #$¡§ 9#¨ ¦¨ ¦$$¡¢ #§ ¡§¦§¡¦§¨ ¤¡¡¢• ¡ ¡¤¢ ¤§¡ ¤ ¦¢£¤ §¡§¨¡¨ 9§ ¢¡¡¢§¡ ¥§#(• ¦¢ ¦¤ ¢¡ ¡C¡§¤¡ ¡ ¢¤ ¢$¡ • ¦¢ ¡¡9¢¤ ¦ #¤¡¡ 9§$ £§¢¤ ¦¨£¡¢))§¨¡§¤ • ¡¡§¨ §¡¦§¨ ¤¡¡¢© 5S Supply 2013
  19. 19. The Lean Training Game Exchange19© 5S Supply 2013• ¥ ¢¦¢ ¢¡ ¦§¡¦¦¤ ¡¡ ¡¦§¡¨ #¢ 9#¡¡¤¤¦§ ¢¡$¤1 ¢ ¤ ¢$¡ ¢ £¤¡¤ ¢¡¢¡$¤ ¢¦¢ §¡$¦• ¦#¨¡¡% ¦¡¢ ¢¡$¤ ¢ ¦ £¡)¡¤ ¨¢•  ¡¢£¤¥ ¤¥¦ §¥¨©£ §¥¨©£ ¢£¤¥§¥•¡§¡ (¦§¢(¦¢¡¤1 $¦¡ ¢ ¤$(¡ ¦¨ ¡¦¤¢ ¥¡¢ ¡¦¥ ¤#((¡¤ ¦¨ ¤¡¨#¡ ¢©•9 #9¨ ¤$¡¢¥ #¢ ¢¦¢ $¦ ¡$¡ ¦¤¤#¡19C ¢ §¦¡ ¢ 9C¡¨© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 2008123 4 5555 6 7 8 1011 1214 15 17192224 2527 2831 32 3335 37 3841 4243454648For Shine we will make sure thenumbers are in good workingorder. So let’s clean this mess up!
  20. 20. The Lean Training Game Exchange20© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 200812 3 4 5555 6 7 8 9 1011 1213 14 15 16 17 18 1921 2223 24 25 26 27 28 29 3031 3233 34 35 36 37 384041 42 43 44 45 46 47 48 49 503920• ¡ ¡¡¨ ¢¦¡ ¤¢¦¨¦§¨¤ 9§ ¢¡ 9§¤¢ ¢§¡¡£¤%§¢1¡¢))§¨¡§ ¦¨¡• ¦#¨¡¡%  ¦¡ #(¢¡ §#¡¤ 9§ ¢¡ 9§¤¢ ¢§¡¡£¤ ¦¨ ¢¡ 9 ¦¨ ¡9§¡ ¢¡$2•  ¡¤¢£ © £ ¢£¨ ¤¥¦ £¥£¢¢¤£¥•¢£¢ 9§¥¡¢ ¢ ¤¨¡§ $(¦¨¡ (¡¤¡ §)¨¥1¤¥¦¥¡1 §¡(¡¤$¡¢1 ¡¢•  ¦¡ ¢¡ §#¡¤ ¡¦¤ ¢ 9© 5S Supply 2013
  21. 21. The Lean Training Game Exchange21© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 200812 3 4 5555 6 7 8 9 1011 1213 14 15 16 17 18 1921 2223 24 25 26 27 28 29 3031 3233 34 35 36 37 384041 42 43 44 45 46 47 48 49 503920After looking at all the styles offont and sizes the team determinedthat some of these items can bestandardized.Lean simplified. Everything you need all in one place.© Profero, Inc. 20081 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 1921 22 23 24 25252525 26 27 28 29 3031 32 33 34 35 36 37 38 4041 42 43 44 45 46 47 48 49 503920
  22. 22. The Lean Training Game Exchange22© 5S Supply 2013Lean simplified. Everything you need all in one place.© Profero, Inc. 20081 2 3 4 5 6 7 8 9 1011 12 13 14 15151515 16 17 18 1921 22 23 24 25252525 26 27 28 29 3031 32 33 34 35 36 37 38 4041 42 43 44 45 46 47 48 49 503920Let’s add some more visuals likecolor-coding and lines.Lean simplified. Everything you need all in one place.© Profero, Inc. 20081 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 1921 22 23 24 25252525 26 27 28 29 3031 32 33 34 35 36 37 38 4041 42 43 44 45 46 47 48 49 503920
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