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DeSReS 2012

 Computer Aided Consumer Design
 for Additive Manufacturing Products
 Yudhi Ariadi
 2nd Year PhD Student @ Design Practice Research Group
 Supervised by
 Dr Mark Evans & Dr Ian Campbell




Loughborough Design School
Outline

  Research objective &
   background
  Research questions
  Research methodologies
  Current status & next steps



Loughborough Design School
What is…
  Computer Aided Consumer Design for Additive Manufacturing Products
Computer-aided or Computer-assisted
Computer Aided Design (CAD)
COMPUTER AIDED
Computer Aided Engineering (CAE)
Computer Aided Manufacturing (CAM)
                                                               …refers to products whose conception
                                                               and/or specification and/or design
                                                               and/or manufacture may occur with
Computer Aided Industrial Design (CAID)
                                                               direct consumer input (Sinclair, 2011)

for
          …a process of joining materials, usually layer
          upon layer, to make objects from 3D model
          data.                                         http://www.gadgetrivia.com/photos/o/33496-best_tablet_monitor.jpg


 Loughborough Design School
What is… (cont’d)
 Computer Aided Consumer Design for Additive Manufacturing Products



                             3D models
                             as an input


     Software:
     CaCODE                                        Hardware:
                                                   3D printing

Loughborough Design School
What is… (cont’d)
 Simplifying the Computer Aided Design tools/software



           WHAT HAPPEN WITH
           CURRENT CADs…???


Loughborough Design School
What is… (cont’d)
 Simplifying the Computer
 Aided Design tools/software




Loughborough Design School
What is… (cont’d)




Loughborough Design School
Why?
          The revenue forecast of the AM industry is expected to continue
           its double-digit growth (Wohlers, 2011).
          The AM/3D printing personal system is also growth.
6000

5000

4000

                                                                             total
3000
                                                                                       Bits from Bytes
2000                                                                                   MakerBot

1000                                                                                   RepRap

                                                                                       Delta MFC
UNIT




       0
                                                                                       Fab@home
                   2007                 2008                2009                     2010

  Loughborough Design School
Why? (cont’d)
   The trend of DIY.
   The AM/3D Printing becomes cheaper.
                                                                 RepRap printers can print out just over half of the parts
                                                                 needed to build a new RepRap machine.
The classes are fun and
designed to teach
children skills like
drilling, gluing and
                          “Origo a 3D printer for mom, dad and
sawing.
                          the entire family”




 Loughborough Design School
Research questions
 Consumer Design, customisation, DIY
  • How big is the consumers' desire to create their own product?
 Consumer Design tools/software
   • What system is appropriate for consumers to undertake a design process to
     produce 3D model for AM?
 AM/3D Printing systems & materials
  • What materials and production systems are suitable for consumers to
    design and manufacture their own desired product by themselves?
  • What capability can be achieved by AM to enable consumers to build their
    own products in the future?




Loughborough Design School
Research methodologies
  To examine the capability of AM in producing consumer products.

   • Creating a range of pens as a sample of consumer products.

  To develop a design system for helping consumer to
  create their own design

  • Developing an easy Computer Aided Consumer
    Design software.




Loughborough Design School
What have been done…        http://www.youtube.com/watch?v=knfOgzN6hus

 Developing pens as
 a sample of
 consumer products




 From sketches
 (by Dr Mark Evans) to
 3D modellers

Loughborough Design School
What have been done…
 Creating a range of pens as a sample of consumer products
ABS-like                                              TUMBLING
by Objet/Connex 500/LDS (printed)
                                                 COATING     INFUSING   Red
ABS & Rubber-like                                                          Purple
by Objet/Connex 500/HK (printed)

Nylon
                                                                         Ivory
by EOS/SLS/Shapeways (printed)
                                                                              Plastic
ABS
by Dimension/FDM/Laserlines
                                                                          Nickel alike
                                                                                Metal
‘sandstone’
by Zcorp/3D Printer/LUSAD                                               Smooth
                                                                              Rough
Stainless                                                                Texture
by Steel Realizer SLM 100/Lancaster University

Next steps: Consumer acceptance survey (surface finish-materials-colours)
Loughborough Design School
What have been done…        http://www.youtube.com/watch?v=hioiXd7Tx3w

 Developing an easy
 Computer Aided
 Consumer Design
 software

 An easy CaCODE:
 PenCAD

 Next steps:
 Consumer testing of
 user-friendliness and
 feedback.
Loughborough Design School
What have been done…        http://www.youtube.com/watch?v=6ipas1kqiQQ

 Developing an easy
 Computer Aided
 Consumer Design
 software

 An easy CaCODE:
 TableWareCAD

 Next steps:
 Consumer testing of
 user-friendliness and
 feedback.
Loughborough Design School
discussion

Loughborough Design School

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Computer-aided Consumer Design (CaCODE) for AM/3D Printing Products - Yudhi Ariadi

  • 1. DeSReS 2012 Computer Aided Consumer Design for Additive Manufacturing Products Yudhi Ariadi 2nd Year PhD Student @ Design Practice Research Group Supervised by Dr Mark Evans & Dr Ian Campbell Loughborough Design School
  • 2. Outline  Research objective & background  Research questions  Research methodologies  Current status & next steps Loughborough Design School
  • 3. What is… Computer Aided Consumer Design for Additive Manufacturing Products Computer-aided or Computer-assisted Computer Aided Design (CAD) COMPUTER AIDED Computer Aided Engineering (CAE) Computer Aided Manufacturing (CAM) …refers to products whose conception and/or specification and/or design and/or manufacture may occur with Computer Aided Industrial Design (CAID) direct consumer input (Sinclair, 2011) for …a process of joining materials, usually layer upon layer, to make objects from 3D model data. http://www.gadgetrivia.com/photos/o/33496-best_tablet_monitor.jpg Loughborough Design School
  • 4. What is… (cont’d) Computer Aided Consumer Design for Additive Manufacturing Products 3D models as an input Software: CaCODE Hardware: 3D printing Loughborough Design School
  • 5. What is… (cont’d) Simplifying the Computer Aided Design tools/software WHAT HAPPEN WITH CURRENT CADs…??? Loughborough Design School
  • 6. What is… (cont’d) Simplifying the Computer Aided Design tools/software Loughborough Design School
  • 8. Why?  The revenue forecast of the AM industry is expected to continue its double-digit growth (Wohlers, 2011).  The AM/3D printing personal system is also growth. 6000 5000 4000 total 3000 Bits from Bytes 2000 MakerBot 1000 RepRap Delta MFC UNIT 0 Fab@home 2007 2008 2009 2010 Loughborough Design School
  • 9. Why? (cont’d)  The trend of DIY.  The AM/3D Printing becomes cheaper. RepRap printers can print out just over half of the parts needed to build a new RepRap machine. The classes are fun and designed to teach children skills like drilling, gluing and “Origo a 3D printer for mom, dad and sawing. the entire family” Loughborough Design School
  • 10. Research questions Consumer Design, customisation, DIY • How big is the consumers' desire to create their own product? Consumer Design tools/software • What system is appropriate for consumers to undertake a design process to produce 3D model for AM? AM/3D Printing systems & materials • What materials and production systems are suitable for consumers to design and manufacture their own desired product by themselves? • What capability can be achieved by AM to enable consumers to build their own products in the future? Loughborough Design School
  • 11. Research methodologies To examine the capability of AM in producing consumer products. • Creating a range of pens as a sample of consumer products. To develop a design system for helping consumer to create their own design • Developing an easy Computer Aided Consumer Design software. Loughborough Design School
  • 12. What have been done… http://www.youtube.com/watch?v=knfOgzN6hus Developing pens as a sample of consumer products From sketches (by Dr Mark Evans) to 3D modellers Loughborough Design School
  • 13. What have been done… Creating a range of pens as a sample of consumer products ABS-like TUMBLING by Objet/Connex 500/LDS (printed) COATING INFUSING Red ABS & Rubber-like Purple by Objet/Connex 500/HK (printed) Nylon Ivory by EOS/SLS/Shapeways (printed) Plastic ABS by Dimension/FDM/Laserlines Nickel alike Metal ‘sandstone’ by Zcorp/3D Printer/LUSAD Smooth Rough Stainless Texture by Steel Realizer SLM 100/Lancaster University Next steps: Consumer acceptance survey (surface finish-materials-colours) Loughborough Design School
  • 14. What have been done… http://www.youtube.com/watch?v=hioiXd7Tx3w Developing an easy Computer Aided Consumer Design software An easy CaCODE: PenCAD Next steps: Consumer testing of user-friendliness and feedback. Loughborough Design School
  • 15. What have been done… http://www.youtube.com/watch?v=6ipas1kqiQQ Developing an easy Computer Aided Consumer Design software An easy CaCODE: TableWareCAD Next steps: Consumer testing of user-friendliness and feedback. Loughborough Design School