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Optosem presentation Optosem presentation Presentation Transcript

  • OPTOSEM TECHNOLOGIES SDN BHD a brief introduction Welcome
    • SCOPE
    • A Brief Introduction to Optosem
      • Company milestones
      • Foundation and Structures
      • Services & Business Segments
      • Case studies
  • Milestones (1)
    • 2002: March: company registration July: started injection moulding operations
    • 2004: ISO 9001 certification
    • 2005: Shift from 500m 2 into 4200m 2 factory Started spraying operations
    • 2006: ISO 14001 certification, UL certification Started assembly operations
    • 2008: Started “box build” operations
    • 2009: Received “Product Excellence Award” from MITI
  • Milestones (2)
  • Foundation & Structures (1) Quality Policy Optosem Technologies is committed to consistently meeting our customer’s requirement by producing reliable and quality products and on-time delivery to our customers. WE shall also strive to continually improve our support and value added services to our customer. Environmental Policy Restoring our healthy environment to be free from pollutions and fulfilling environmental requirement.
  • Foundation & Structures (2) No. Equipment Descriptions Tonnage Units Remarks 1 Multiplas Vertical Injection 65 / 100 3 /5 For Leadframe Molding 2 Nissei PS 60E5A 40 / 60 3 / 2 For Connector/small Molding 3 Toshiba IS 220/100 220 / 100 1 / 1 4 Nissei Numb III 120 2 5 Niigata Precision Injection Machine 180 1 6 Toshiba IS 350 350 1 7 JSW EPACS-300/HMW6280 440/550 1/1 8 JSW J180EL II 180 1 9 JSW J50E II / J75E II / J110EL II 50 / 75 / 110 1 / 2 / 2 10 JSW J150EL II / J180EL II 150 / 180 1 / 1 11 HMW 90 2 12 Smart Scope Video Inspection System - 2
  • Foundation & Structures (3) * Total 286, Staff 58 * Managers 10, Engineers 10
  • Our Services
    • Mechanical Assemblies
    • Ultrasonic Welding
    • Spray Printing
    • Precision Moulding
    • Process Innovation
    • Tooling Fabrication
    • Tooling design
  • Business Segments (1)
    • Pre-moulded lead frames
    • Box Build
    • Sub-assemblies
    • Plastic parts
  • Business Segments (2) Pre-moulded Packages QFN More… SSOP SOIC PDIP
  • Business Segments (3) Pre-moulded Packages
  • Business Segments (3) Pre-moulded Packages
    • Product Design
    • Tooling Design
    • Precision Moulding
    • High volume (high cavitation)
    SHOW CASED: Capabilities for precision mouldings at high volume
  • Case Studies (1-1) Box Build: Mouse & Webcam
    • Tooling Design
    • Moulding
      • High gloss moulding
      • Precision moulding
    • Secondary processes
      • Spray painting
      • Laser carving
    • Assembly
      • Mechanical assembly and tests
      • Shelf ready
    Case Studies (1-2) Box Build: Mouse & Webcam SHOW CASED: Capabilities for high end assemblies
  • Case Studies (2-1) Box Build: Pool Chlorine Sensor
    • Australian inventor
    • Participated in product design
    • Responsible for tooling design
    • Provide manufacturing solutions
      • Moulding
      • Process design
      • Mechanical assembly (43pcs of 24 different parts)
      • Shelf ready
    Case Studies (2-2) Box Build: Pool Chlorine Sensor SHOW CASED: Capabilities to support product development
  • Case Studies (3-1) Sub-assemblies: UV Print 0.011mm saw teeth profile
  • Case Studies (3-2) Sub-assemblies: UV Print 0.4mm protrusion 0.2mm button Deep Imprint
    • Technology transfer from Korea
    • Process innovations
      • Ramp from lab-scale to industrial scale (100’s/day => 25,000pcs/day peak)
      • Cost reduction
      • Multiple suppliers
        • Silicone compression molding
        • Double sided tapes
        • Silkscreen printing
    • Total shipment ~5million pcs over 18months
    SHOW CASED: Process innovation to scale up from lab to mass pro Case Studies (3-3) Sub-assemblies: UV Print
  • Case Studies (4-1) Box build: Transmission line Accessories
    • US company with global niche
    • Transferred existing tooling
      • Thick section, glass filled nylon
    • Extension: assemblies
      • Local sourcing
    • Extension: shelf ready
      • Special product label
      • Special carton label
      • Redesign carton for long distance transport
    Case Studies (4-2) Box build: Transmission line Accessories SHOW CASED: Simple projects can be viable
  • Case Studies (5-1) Box build: test kit
    • UK firm in difficulties in China
      • Tooling could not deliver within specs
      • Small order quantities
      • difficulties through middle-man
    • Optosem support
      • Supported tooling transfer
      • Rectified toolings
      • Identified alternative materials
    • Current status
      • Smooth running project
    SHOW CASED: Willing & Able to rescue projects Case Studies (5-2) Box build: test kit
  • Case Studies (6-1) sub-assemblies: printer components
  • Case Studies (6-2) sub-assemblies: printer components No Part Name / No Year Start Deliver Quantity Max Order /Month Max daily output Component Assy 1 Assy Latch C 8184-60035 Dec 2006 579,900 195,000 12,000 6 items 2 Assy Fully Output Roller Pri C 8184-60032 Dec 2006 592,720 195,000 12,000 4 items 3 Assy Fully Output Roller Sec C 8184-60030 Dec 2006 587,230 195,000 12,000 3 items 4 Assy Drive Roller Grit Complete C 8184-60035 Mac 2007 86,472 195,000 12,000 18 items 5 Floor ISS C-8184-60047 Mac 2007 86,472 97,500 6,000 32items
    • Local customer, main-con to HP
      • Multiple deliveries daily (JIT)
      • High volume, delivery without fail
      • Multiple sub-assemblies
    SHOW CASED: Capability for JIT support at sub-assembly level Case Studies (6-3) sub-assemblies: printer
  • Casing Tray Fixed Tray tier output Tray Output Case Studies (7-1) plastic parts
    • Local customer
      • main-con to HP,
      • Panasonic (Johor Bahru & Singapore)
    • JIT
      • High volume
      • Multiple deliveries daily
      • Delivery without fail
    SHOW CASED: Capability to support at part level Case Studies (7-2) plastic parts
  • Business Segments (6) Security Seals
  • Soil Sensors Top Casing Bottom Casing Ultrasonic welded Business Segments (8) Box Builds
  • Soil Moisture Sensor Business Segments (9) Box Builds
  • Business Segments (12) Power & Telecom
  • Business Segments (14) Power & Telecom LED Blinker Strings
  • Optosem as your Partner
    • Malaysia’s comparative advantage:
      • Easy communication, English is widely spoken, especially if speaking directly to manufacturers
      • Substantial industrial infrastructure and clusters
      • Ready logistics for serving Europe
      • Counter balance / hedge for China investments
      • International outlook, especially in Johor Bahru
  • Optosem as your Partner
    • Optosem as assembly & plastic OEM:
      • Cost effective assembly
      • Professional moulding house:
        • in depth knowledge of injection moulding
        • Dedicated team
        • design (part and tooling) to moulding excellence
      • Suitable size + Seriousness of purpose
    THANK YOU Rich Tan +6012 2888 715 [email_address]