Office Building Constructed in Nine Weeks !

  • 431 views
Uploaded on

25,000SF Pre-Engineered Office Building Completed in 9 weeks for Holcim Cement & WGA

25,000SF Pre-Engineered Office Building Completed in 9 weeks for Holcim Cement & WGA

More in: Business
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Be the first to comment
    Be the first to like this
No Downloads

Views

Total Views
431
On Slideshare
0
From Embeds
0
Number of Embeds
1

Actions

Shares
Downloads
58
Comments
0
Likes
0

Embeds 0

No embeds

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
    No notes for slide

Transcript

  • 1. Holcim Cement Pre-Engineered Office Building Presented by: Wes Villhard – Kozeny-Wagner VP Commercial Construction Tom Way – WGA Senior Engineering Manager
  • 2. Success Thru Best Practices  Front End Planning  Materials Management  Team Building  Partnering
  • 3. Front End Planning  Pre-Engineered Building  Architecture & Engineering  Mechanical / Electrical  Interior Finish  Project Team
  • 4. Pre-Engineered Building  Pre-Ordered American Metal Building  Released without Door & Window Trim  “In-Stock” Center Support Building  Early Delivery in order to Build Frames During Slab Pour
  • 5. Architecture & Engineering  Completed Foundation Design from Pre-Engineered Building Loads  Ordered Rebar for Foundations before Slab Design was Complete  Pre-Approved Concrete Mix Design  Allowed Two Weeks for Architectural Design
  • 6. Mechanical / Electrical  Ordered “In-Stock” Ground Mounted Split Systems  Saved Engineering Time for Roof Frames  Electrical Rough-in of Slab vs. Overhead  Saved Two Weeks on Schedule
  • 7. Mechanical / Electrical  HighBay Lighting for Open Office Areas  Reusable for Future Warehouse  Duct Socks Reduced Field Labor  Prefabed All Ductwork  Installed Ductwork Prior to Roofing
  • 8. Interior Finish  Panelized Office Walls During Floor Slab Pours  Install Studs Prior to Roofing  Ordered only “In-Stock” Material  Windows, Doors, Hardware, Toilet Partitions, Accessories, etc.  Allowed Sealed Concrete Floors Rather than VCT or Other Flooring  Coordinated all Interior Work with Roof Installation  One Side then the Other
  • 9. Project Team  Selected Only Subs with Available Manpower  Past Performance “Can-do” Attitude  Subcontractors- Foreman & Project Manager  Kozeny-Wagner - Foreman & Project Manager  Teamwork, Find Solutions  Overcome Obstacles  Go the Extra Mile
  • 10. Week 1 – Prefab Foundation Rebar During Building Layout
  • 11. Week 1 – Bad Soils & Rock Encountered
  • 12. Week 1 – Rock Encountered
  • 13. Week 1 – Foundations Started
  • 14. Week 1 – PreFabed Rebar in Perimeter Foundations
  • 15. Week 2 – Foundation Complete and Backfilled
  • 16. Week 2 – Slab Rough-in, Electrical & Plumbing
  • 17. Week 2 – Rebar For Heavy Duty Slab, Delivered & Installed
  • 18. Week 3 – Slab Pour, Steel Material Deck Delivered in the Background
  • 19. Week 3 – Rain Pushed First Slab Pour Late Into the Night
  • 20. Week 3 – Second Slab Pour
  • 21. Week 4 – Plumbing Rough-in Started Immediately with Wall Layout
  • 22. Week 4 – Steel Erection in Progress Using Pre-Assembled Frames
  • 23. Week 4 – Center Support vs Clear-Span Steel Used for Early Delivery
  • 24. Week 4 – Building Frame Complete
  • 25. Week 5 – Roof Perlins Complete and Duct Hangers In Progress
  • 26. Week 5 – Ductwork Delivered
  • 27. Week 5 – Plumbing Rough-In In Progress
  • 28. Week 5 – Ductwork & West End & Side Wall
  • 29. Week 5 – Exterior HVAC Units Set, Roof Insulation & Roof Panels In Progress
  • 30. Week 5 – Roof Insulation, Roof Panels, Widows & Exterior Framing In Progress
  • 31. Week 5 – Exterior View of Roof Insulation, Window Framing & Ductwork / AC Units
  • 32. Week 6 – Close-up of Roof Panels In Progress
  • 33. Week 6 – Ceiling Grid-Continuous, Prior to Perimeter Offices
  • 34. Week 6 – First Panelized Office
  • 35. Week 6 – Exterior Office Framing, Acoustical Grid, Prior to Roof Panels
  • 36. Week 6 – Roof Insulation & Roof Panels Continue to the Far End of the Building
  • 37. Week 6 – One Side of Roof Complete, Framing / MEP Rough-in In Progress
  • 38. Week 7 – High Bay Lights Above Open Office Areas
  • 39. Week 7 – Roof Deck Delayed by High Winds 1- 2 Weeks, Nearly Complete
  • 40. Week 7 – Exterior Panes / Windows Nearly Complete
  • 41. Week 7 – Exterior Wall Panels Complete
  • 42. Week 7 – Exterior Duct Work Complete, Power On! Test & Balanced Started.
  • 43. Week 7 – Duct Socks Installed to Reduce Field Labor
  • 44. Week 7 – Sheetrock and Restrooms In Progress
  • 45. Week 7 – Drywall / Doors / Hardware In Progress, Preparing for Work Stations
  • 46. Week 8 – Work Stations In Progress, Flex Duct / Diffusers Installed, Lights / HVAC On
  • 47. Week 8 – Painting Nearly Complete
  • 48. Week 9 – Project Complete
  • 49. COMPLETED IN 9 WEEKS!
  • 50. Project Summary  Design-Build Delivery  Half the Time of a Typical Schedule  32 Private Offices, 5 Conference Rooms and 90 Workstations  Critical Path – “Fast-Track” Mode  10-12 Hour Days  7 Days / Week
  • 51. Project Summary  $240,000 in Change Orders  $79 / Square Foot Total  45 Normal Working Days (9 Weeks M-F)  Less 16 Weather Days
  • 52. Safety Award  “On the Spot” WGA Safety Award Given to Dan Fox of Kozeny-Wagner.  MSHA Award – Recognized by the South Central Region of the Federal Mine Safety & Health Administration for Outstanding Safety Compliance & Accomplishment.
  • 53. Success Thru Best Practices  Front End Planning  Materials Management  Team Building  Partnering
  • 54. Thank You Project Team!  Aschinger Electric  Zumwalt Corporation  Bieg Plumbing Company  Wedemeyer/Cernik/Corrubia, Inc.  Fenix Construction Company  Zahner Surveying  Frontenac Painting, Inc.  A.F. Becker  Grau Contracting, Inc.  CKC Woodworks, Inc.  Jarrell Contracting  H&G Sales  Paul Abt Flooring  St. Louis Steel Buildings  Rednour Steel Erectors, Inc.
  • 55. A Special Thanks to Holcim Cement & WGA
  • 56. We Build A Better Quality of Life