Doug Bulla
Vice President of Business
Development
Fixed Kanban for
Sheet Metal Parts
Event Kanban for
Paint

Sheet Metal
Process

Coil Steel

Paint Booth

Sheet Metal Super...
Purchase Release Signal

Quantity

Consigned
Warehouse

Date

EDI – 862
Paper
Fax
Email

Vendor Invoice

Any Period of Tim...
Invoice
Any Period of Time

Sales Order Shipment

Create Invoice

Date Consumed

Total Quantity

Quantity Consumed

Adjust...
Vendor Invoice
Period of Time

IEWC

Master Planning

Total Quantity
Adjust Price(s)

EDI 810 or 945
Paper
Fax
Email

Matc...
Contract Release

Receive EDI

Quantity

ANSI,EDIFACT,VDA, ODETTE

Date

EDI 866, 830 and/or 862

Sequence

KIT/Sequencing...
8  lean manufacturing iem
8  lean manufacturing iem
8  lean manufacturing iem
8  lean manufacturing iem
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8 lean manufacturing iem

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8 lean manufacturing iem

  1. 1. Doug Bulla Vice President of Business Development
  2. 2. Fixed Kanban for Sheet Metal Parts Event Kanban for Paint Sheet Metal Process Coil Steel Paint Booth Sheet Metal Supermarket Event Kanban Event Kanban for Graphics Sales Order Request/Planned Dates Event Kanban Adjust Price(s Graphics Process Empty Bins Customer Total Quantity Event Kanban Per Unit Configured Product Event Kanban Graphics Supermarket Encore Assembly Process Event Kanban for Meter Trigger Transfer Meter Process Sell Warehouse Meter Parts Supermarket Master Planning Suppliers Purchase Orders Empty Bins Purchase Receiving Dock Transfer Kanban for Bezels Encore Parts Supermarket
  3. 3. Purchase Release Signal Quantity Consigned Warehouse Date EDI – 862 Paper Fax Email Vendor Invoice Any Period of Time Period of Time Total Quantity Total Quantity Adjust Price(s) Adjust Price(s) Match to Invoice Agreement EDI – 852,861,867 Milk Run Pull Signal Via Email,Fax Purchase Release Create Purchase Release Match to Purchase Rel. Match for Payment Withdraw From Consignment Signal Manufacturing Process Production Order Routing BOM’s – Pegged Supply Process Instructions Picking Warehouse Estimate Step EDI 810 Paper Fax Email
  4. 4. Invoice Any Period of Time Sales Order Shipment Create Invoice Date Consumed Total Quantity Quantity Consumed Adjust Price(s) Relieve VMI Inventory EDI – 867, 852, 850 Bar Code Scanner Empty Bin Match to Payment VMI Warehouse Warn Industries Trigger Replenishment Transfer Order Based on Master Plan, or Withdrawal Kanban EDI – 852, 867,204,214 Master Plan Min/Max, Empty Bin Picking Warehouse
  5. 5. Vendor Invoice Period of Time IEWC Master Planning Total Quantity Adjust Price(s) EDI 810 or 945 Paper Fax Email Match to Purchase Rel. Purchase Release Purchase Orders Create Purchase Release for Value Add Any Period of Time Total Quantity Adjust Price(s) Match to Invoice Purchase Release Signal Agreement Quantity Wire Rod Date EDI 943, 944, 947, 204, 214 RF or Touchscreen Event Transfer from Wire Rod Inventory Kanban for Contract Manufacturing Trigger Transfer EDI 856 or 940, 945, 947, 204,214 RF or Touchscreen Manufacturing Process IEWC IEWC Wire Rod Inventory Match for Payment
  6. 6. Contract Release Receive EDI Quantity ANSI,EDIFACT,VDA, ODETTE Date EDI 866, 830 and/or 862 Sequence KIT/Sequencing Customer RAN/KIT Number Produce to Order Pull from Buffer Inventory Ship Release Quantity Date Manufacture Event Signal Withdraw From Buffer Inventory Signal EDI 856,846,204,214 Sequence RAN/KIT Number Manufacturing Process Buffer Out_01 Kitting

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