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OSHA Most Frequent Citations

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    • 1. Most Frequently Cited Manufacturing Region V – FY 2007 OSHA Region V October 2007
    • 2. #1 1910.212 (a)(1)
      • Press Brakes
      • CPL 02-01-025 - CPL 2-1.25 - Guidelines for Point of Operation Guarding of Power Press Brakes
      • Safe distance no less than 4 inches.
      Light Curtains are one method of guarding.
    • 3. #1 1910.212 (a)(1)
      • Lathes
      • Need a chip guard for many operations
      • When jaws extend past chuck, a guard would be needed.
    • 4. #1 1910.212 (a)(1)
      • Printing presses
      • They must be guarded at the in running nip points of the rollers.
    • 5. #1 1910.212 (a)(1)
      • Injection Molding Machine
      • Most have interlocked gate as a guarding means.
    • 6. #1 1910.212 (a)(1)
      • Tube Benders
      • Pressure mats can be used to avoid the tubes that are being bent.
    • 7. #1 1910.212 (a)(1)
      • Conveyors rotating parts
      • The in running nip of the roller fabric and the driver roller can guarded.
    • 8. #2 1910.1200(e)(1)
      • No written hazard communication program
      • Must contain a list of hazardous chemicals
    • 9. #3 1910.212(a)(3)(ii)
      • Cited for unguarded point of operations
      • Point of operation is the area on a machine where work is actually performed upon the material being processed.
    • 10. #3 1910.212(a)(3)(ii)
      • Hydraulic Press
      • Cited under this standard vs. the 1910.217 which is for MECHANICAL Presses.
      • Similar guarding is required.
    • 11. #3 1910.212(a)(3)(ii)
      • Metal Cutting Saws
      Unused portion of the blade must be guarded as shown.
    • 12. #3 1910.212(a)(3)(ii)
      • Vertical Bandsaw
      • Adjustable guard to height of product
      • Many injuries by guiding product into POO
      • Handling cold slippery products will increase chances of slipping into POO
    • 13. #3 1910.212(a)(3)(ii)
      • Radial Arm Saws cutting metal
      • Lower blade awareness device
      • Retracts to original position
      • Does not extend past plane of table
      • Anti-kick back device
    • 14. #3 1910.212(a)(3)(ii)
      • Shears
      • Guards must prevent entry to cutting blade.
      • This shear have had its “finger” guards are bent back in violation.
    • 15. #4 1910.147(c)(1)
      • No Written lockout program
    • 16. #5 1910.1200(h)
      • No training employees in the hazards of chemicals
      • Signs and symptoms of exposure
      • Emergency response
      • Health hazards
    • 17. #6 1910.147(c)(6)(i)
      • No audit of the lockout program.
    • 18. #7 1910.147(c)(4)(i)
      • This is a common item found in many inspection.
      • Boilers, conveyors, cutting machines are common items most commonly left out.
    • 19. #8 1910.132(d)(2)
      • No certification of the written PPE hazard assessment.
      • PPE Hazard Assessment Certification Form
      • Name of work place : Assessment conducted by :
      • Work place address : Date of assessment:
      • Work area(s): Job/Task(s):
      • (Use a separate sheet for each job/task or work area)
      • EYES: Work activities, such as : abrasive blasting sanding chopping sawing cutting grinding drilling hammering welding chipping soldering torch brazing working outdoors computer work punch press operations other
      • Work-related exposure to : airborne dust dirt UV flying particles/objects blood splashes hazardous liquid chemicals mists chemical splashes molten metal splashes glare/high intensity lights laser operations intense light hot sparks other:
      • Can hazard be eliminated without the use of PPE ? Yes No
      • If no, use With: Safety glasses Side shields Safety goggles Face shield Dust-tight goggles Shaded Impact goggles Prescription Welding helmet/shield Chemical goggles Chemical splash goggles Laser goggles Shading/Filter (# ) Welding shield Other:
    • 20. #9 1910.147(c)(7)(i)
      • No lockout training
    • 21. #10 1910.23(c)(1)
      • Open sided floors were not guarded.
      • Catwalks, mezzaines, and docks could be cited for this.
    • 22. Resources
      • www.osha.gov
      • Compliance Assistance Specialists in OSHA offices
      • On-site Consultation
      • Quick Takes http://www.osha.gov/as/opa/quicktakes
      • OSHA Quick Cards
      • Comments or Corrections go to John Newquist
    • 23.  

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