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Nauticus Project – Teamwork Counts

Management of Shipbuilding Projects

Richard Tao
Maritime Advisory / Norway



April 2012
Main Characteristics
  Developed in 2004 as Nauticus Construction, focused on shipbuilders.
  Renamed in 2011 to Nauticus Project, reflecting broad coverage to shipowners,
   designers, etc.
  Fully Internet based (software, database and document files stored in DNV/Norway
   servers). No need for IT homologation, no deployement.
  Special version for shipyards (software and database in DNV/Norway, document
   files stored in the shipyard server). No need for renaming document files,
   renumbering of documents, etc.
  Indepency from shipbuilder, classification society, shipdesigner, etc.
  Can be fully downloaded for read-only at end of project.

    The stroke of genius behind NP is not just its simplicity and flexibility but also its
    shift of focus towards deliverables. The project breakdown structure atomizes the
    project into manageable deliverables. A project based on such tangible
    deliverables is far easier to manage than one based on activities alone. It allows
    one to be precise about what has to be delivered and helps track progress in a
    concrete way.

© Det Norske Veritas Ltda. Todos os direitos reservados.   Slide 2
The Newbuilding Departments’ Headache

                                                                     Designer
                                  Finance                                                Charterers



             Classification                                     Newbuilding                           Owners
                                                                  Dept.


                                                                                               Shipyards


                                                           Vendors              Site teams


© Det Norske Veritas Ltda. Todos os direitos reservados.                 3
Charterer’s Requirements
     Describe how you will:
        -    Standardise construction survey procedures
        -    Support information pooling and analysis
        -    Improve process efficiency
        -    Simplify the plan, review and approval process
        -    Handle Non-conformities
        -    Control Change Orders
        -    Track vendors
        -    Ensure requirements compliance

     Describe your Quality Control System
        - How will you implement a real-time process management and control system
          using an extranet.




© Det Norske Veritas Ltda. Todos os direitos reservados.   4
Shipbuilding is a Process !




© Det Norske Veritas Ltda. Todos os direitos reservados.   Slide 5
The Site Team’s Work is a Process

                                                                                                          • INspection report +
                                              Corrective action                       Standards             comments
                                             taken by the Yard                        Rules               • Computer
                                                                                                            database


                                                                          No                                          No


                                                                    Ready      Yes
                                                                     for                                        Inspectio         Yes
           Request for                           Check status                              owner’s                                           Change Item status
                                                                  inspectio                                         n
           inspection                                                                      inspection                                        to “accepted”
                                                                     n?                                           result




        Application form
         from QC Dept.                                                                                                                       Update owner’s files
                                                                                     • Technical
                                           • NDT reports
                                                                                       Documentation
                                           • Survey status of
                                                                                     • Manufacturers’
                                              subassembly
                                                                                       manuals
                                           • Tech, doc.
                                                                                     • Contract
                                           • Measurement
                                                                                       specification
                                             reports
                                                                                     • Previous surveys
                                           • Inspection plan
                                                                                       comments                                         • Inspection report
                                                                                                                                        • Computer
                                                                                                                                          database


                Owner’s inspection process

                                                                                                                                                END




© Det Norske Veritas Ltda. Todos os direitos reservados.                              6
Documenting and Supporting the Process

                                                                                              Not started

                                                      The vessel                              In Progress
                                                                                               Accepted
                                                                                             Not Accepted
                                              Top level folder
                                                       Folder (Any number of sub-levels)
                                                          Item (Blocks, Tanks, Zones, Components, document etc.)

                                                               Activities                                        Not started
                                                                                                                 In Progress
                                                                   Comments/Observations                          Accepted
                                                                                                                Not Accepted




                           Attachments                        (Drawings , approval letters, photographs etc.)



© Det Norske Veritas Ltda. Todos os direitos reservados.                      7
Nauticus Project Fundamental Structure

                                   Item                        Activity         Comments



                                    Block                    Fabrication




                                                           File attachments   File attachments



© Det Norske Veritas Ltda. Todos os direitos reservados.             8
Activity Status Detail


                                                                                                Activity statistics




                                                                            Activity list

               Project model
                 breakdown



                                                                                            Coment list



                                                           Attached
                                                           documents




© Det Norske Veritas Ltda. Todos os direitos reservados.               11
The Site Team’s Work is a Process

                                                                                                          • INspection report +
                                              Corrective action                       Standards             comments
                                             taken by the Yard                        Rules               • Computer
                                                                                                            database


                                                                          No                                          No


                                                                    Ready      Yes
                                                                     for                                        Inspectio         Yes
           Request for                           Check status                              owner’s                                           Change Item status
                                                                  inspectio                                         n
           inspection                                                                      inspection                                        to “accepted”
                                                                     n?                                           result




        Application form
         from QC Dept.                                                                                                                       Update owner’s files
                                                                                     • Technical
                                           • NDT reports
                                                                                       Documentation
                                           • Survey status of
                                                                                     • Manufacturers’
                                              subassembly
                                                                                       manuals
                                           • Tech, doc.
                                                                                     • Contract
                                           • Measurement
                                                                                       specification
                                             reports
                                                                                     • Previous surveys
                                           • Inspection plan
                                                                                       comments                                         • Inspection report
                                                                                                                                        • Computer
                                                                                                                                          database




                                                                                                                                                END



 Owner’s inspection process
© Det Norske Veritas Ltda. Todos os direitos reservados.                             12
© Det Norske Veritas Ltda. Todos os direitos reservados.   13
Weekly Activity Chart




                                                                Weekly
                                                                Statistics




© Det Norske Veritas Ltda. Todos os direitos reservados.   14
Progress Chart




© Det Norske Veritas Ltda. Todos os direitos reservados.   15
Activity Overview




© Det Norske Veritas Ltda. Todos os direitos reservados.   16
NP Gives Simple Product Life Cycle Support

                              Project
                             definition               Visualise the complete project in a tree structure


                              Vendor                       Define and track process; store results for future projects
                          Prequalificatio
                               n

                                                      Make available approval comments in the building
                              Design
                             Approval                 phase to assure vessel is built to correct design


                                                      Important Hull, Paint and Outfitting - comments can be made available to
                              Building
                                                      the guarantee and operational phase to facilitate experience feeback.


                              Delivery                Documents and status immediately available on completion of project



                            Operation                 Experience Feedback to new projects, hull maintenance, conversions




© Det Norske Veritas Ltda. Todos os direitos reservados.                               17
A Completed Project – All Lights Are Green !




© Det Norske Veritas Ltda. Todos os direitos reservados.   18
Well Structured But Not Fully Checked Out




© Det Norske Veritas Ltda. Todos os direitos reservados.   19
Typical Progress Chart – Shows Lag




© Det Norske Veritas Ltda. Todos os direitos reservados.   20
Typical Activity Chart – Only Shows Completed Tasks




© Det Norske Veritas Ltda. Todos os direitos reservados.   21
Typical Overview Chart – Very Useful for Filtering




© Det Norske Veritas Ltda. Todos os direitos reservados.   22
A Typical Projects – Bulk Carrier




© Det Norske Veritas Ltda. Todos os direitos reservados.   23
Typical Project – SFI Coded




© Det Norske Veritas Ltda. Todos os direitos reservados.   24
Typical Project – Multi-Discipline Approval




© Det Norske Veritas Ltda. Todos os direitos reservados.   25
Typical Project – Simple Offshore Project




© Det Norske Veritas Ltda. Todos os direitos reservados.   26
Typical Project – FPSO Project




© Det Norske Veritas Ltda. Todos os direitos reservados.   27
Some Nauticus Project (or Construction) Customers




© Det Norske Veritas Ltda. Todos os direitos reservados.   Slide 28
Dúvidas
  www.dnv.com.br

 Salvaguardando a vida, a propriedade e o meio ambiente




     João Henrique VOLPINI Mattos
      Engenheiro Naval
      DNV Software - Maritime & Offshore Solutions
      Regional Sales Manager – South America
       joao.volpini@dnv.com
       +55 21 3722 7337
       +55 21 8132 8927




                                                                      Slide 29
© Det Norske Veritas Ltda. Todos os direitos reservados.   Slide 29

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Nauticus Project - A Management Tool for Shipbuilding

  • 1. Nauticus Project – Teamwork Counts Management of Shipbuilding Projects Richard Tao Maritime Advisory / Norway April 2012
  • 2. Main Characteristics  Developed in 2004 as Nauticus Construction, focused on shipbuilders.  Renamed in 2011 to Nauticus Project, reflecting broad coverage to shipowners, designers, etc.  Fully Internet based (software, database and document files stored in DNV/Norway servers). No need for IT homologation, no deployement.  Special version for shipyards (software and database in DNV/Norway, document files stored in the shipyard server). No need for renaming document files, renumbering of documents, etc.  Indepency from shipbuilder, classification society, shipdesigner, etc.  Can be fully downloaded for read-only at end of project. The stroke of genius behind NP is not just its simplicity and flexibility but also its shift of focus towards deliverables. The project breakdown structure atomizes the project into manageable deliverables. A project based on such tangible deliverables is far easier to manage than one based on activities alone. It allows one to be precise about what has to be delivered and helps track progress in a concrete way. © Det Norske Veritas Ltda. Todos os direitos reservados. Slide 2
  • 3. The Newbuilding Departments’ Headache Designer Finance Charterers Classification Newbuilding Owners Dept. Shipyards Vendors Site teams © Det Norske Veritas Ltda. Todos os direitos reservados. 3
  • 4. Charterer’s Requirements  Describe how you will: - Standardise construction survey procedures - Support information pooling and analysis - Improve process efficiency - Simplify the plan, review and approval process - Handle Non-conformities - Control Change Orders - Track vendors - Ensure requirements compliance  Describe your Quality Control System - How will you implement a real-time process management and control system using an extranet. © Det Norske Veritas Ltda. Todos os direitos reservados. 4
  • 5. Shipbuilding is a Process ! © Det Norske Veritas Ltda. Todos os direitos reservados. Slide 5
  • 6. The Site Team’s Work is a Process • INspection report + Corrective action Standards comments taken by the Yard Rules • Computer database No No Ready Yes for Inspectio Yes Request for Check status owner’s Change Item status inspectio n inspection inspection to “accepted” n? result Application form from QC Dept. Update owner’s files • Technical • NDT reports Documentation • Survey status of • Manufacturers’ subassembly manuals • Tech, doc. • Contract • Measurement specification reports • Previous surveys • Inspection plan comments • Inspection report • Computer database Owner’s inspection process END © Det Norske Veritas Ltda. Todos os direitos reservados. 6
  • 7. Documenting and Supporting the Process Not started The vessel In Progress Accepted Not Accepted Top level folder Folder (Any number of sub-levels) Item (Blocks, Tanks, Zones, Components, document etc.) Activities Not started In Progress Comments/Observations Accepted Not Accepted Attachments (Drawings , approval letters, photographs etc.) © Det Norske Veritas Ltda. Todos os direitos reservados. 7
  • 8. Nauticus Project Fundamental Structure Item Activity Comments Block Fabrication File attachments File attachments © Det Norske Veritas Ltda. Todos os direitos reservados. 8
  • 9. Activity Status Detail Activity statistics Activity list Project model breakdown Coment list Attached documents © Det Norske Veritas Ltda. Todos os direitos reservados. 11
  • 10. The Site Team’s Work is a Process • INspection report + Corrective action Standards comments taken by the Yard Rules • Computer database No No Ready Yes for Inspectio Yes Request for Check status owner’s Change Item status inspectio n inspection inspection to “accepted” n? result Application form from QC Dept. Update owner’s files • Technical • NDT reports Documentation • Survey status of • Manufacturers’ subassembly manuals • Tech, doc. • Contract • Measurement specification reports • Previous surveys • Inspection plan comments • Inspection report • Computer database END Owner’s inspection process © Det Norske Veritas Ltda. Todos os direitos reservados. 12
  • 11. © Det Norske Veritas Ltda. Todos os direitos reservados. 13
  • 12. Weekly Activity Chart Weekly Statistics © Det Norske Veritas Ltda. Todos os direitos reservados. 14
  • 13. Progress Chart © Det Norske Veritas Ltda. Todos os direitos reservados. 15
  • 14. Activity Overview © Det Norske Veritas Ltda. Todos os direitos reservados. 16
  • 15. NP Gives Simple Product Life Cycle Support Project definition Visualise the complete project in a tree structure Vendor Define and track process; store results for future projects Prequalificatio n Make available approval comments in the building Design Approval phase to assure vessel is built to correct design Important Hull, Paint and Outfitting - comments can be made available to Building the guarantee and operational phase to facilitate experience feeback. Delivery Documents and status immediately available on completion of project Operation Experience Feedback to new projects, hull maintenance, conversions © Det Norske Veritas Ltda. Todos os direitos reservados. 17
  • 16. A Completed Project – All Lights Are Green ! © Det Norske Veritas Ltda. Todos os direitos reservados. 18
  • 17. Well Structured But Not Fully Checked Out © Det Norske Veritas Ltda. Todos os direitos reservados. 19
  • 18. Typical Progress Chart – Shows Lag © Det Norske Veritas Ltda. Todos os direitos reservados. 20
  • 19. Typical Activity Chart – Only Shows Completed Tasks © Det Norske Veritas Ltda. Todos os direitos reservados. 21
  • 20. Typical Overview Chart – Very Useful for Filtering © Det Norske Veritas Ltda. Todos os direitos reservados. 22
  • 21. A Typical Projects – Bulk Carrier © Det Norske Veritas Ltda. Todos os direitos reservados. 23
  • 22. Typical Project – SFI Coded © Det Norske Veritas Ltda. Todos os direitos reservados. 24
  • 23. Typical Project – Multi-Discipline Approval © Det Norske Veritas Ltda. Todos os direitos reservados. 25
  • 24. Typical Project – Simple Offshore Project © Det Norske Veritas Ltda. Todos os direitos reservados. 26
  • 25. Typical Project – FPSO Project © Det Norske Veritas Ltda. Todos os direitos reservados. 27
  • 26. Some Nauticus Project (or Construction) Customers © Det Norske Veritas Ltda. Todos os direitos reservados. Slide 28
  • 27. Dúvidas www.dnv.com.br Salvaguardando a vida, a propriedade e o meio ambiente João Henrique VOLPINI Mattos Engenheiro Naval DNV Software - Maritime & Offshore Solutions Regional Sales Manager – South America  joao.volpini@dnv.com  +55 21 3722 7337  +55 21 8132 8927 Slide 29 © Det Norske Veritas Ltda. Todos os direitos reservados. Slide 29