Cost Reduction   Water Storage Tank
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Cost Reduction Water Storage Tank

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Cost Reduction Water Storage Tank manufacturing by Rotational Moulding

Cost Reduction Water Storage Tank manufacturing by Rotational Moulding

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  • 1. Cost Reduction – Water Storage Tank By Sunil Raithatha Date: 25 th March 2009.
  • 2. Overview
    • Why Cost Control.
    • Understanding Costing Structure.
    • Methods of Cost Reduction – Direct Cost.
    • Indirect Cost Reduction.
  • 3. Why Cost Control LLDPE Price 28 Rs per Kg to 70 Rs per Kg Tank Prices 2.4 Rs/Lit
  • 4. Why Cost Control Year 1990 1000 Lit 28 Kg Year 2008 1000 Lit 20 Kg
  • 5. Why Cost Control
    • Transport cost is going up.
    0 2 4 6 8 10 12 14 16 1990 1995 2000 2003 Per Lit
  • 6. Why Cost Control
    • Fuel Price Going UP
    18 Rs. / Lit 35 Rs. / Lit
  • 7. Why Cost Control
    • Profit Per Liter Going Down
  • 8. Why Cost Control
    • Only Cost Competitive Manufacturers will Survive.
  • 9. Understanding Cost Structure
    • Costing Sheet Water Tank :
    • Direct Cost :
      • Raw Material
      • Fuel
      • Electricity
      • Manpower
      • Lid and Fittings
    • Indirect Cost :
      • Transport
      • Interest
      • Depreciation
      • Maintenance
      • Marketing
  • 10. Understanding Cost Structure
  • 11. Understanding Cost Structure
  • 12. Method Of Direct Cost Reduction.
    • Direct Cost :
      • Raw Material - Use Correct Weight, No Powder Spillage, Uniform Thickness , Uniform Temp, Proper Xrpm/Yrpm ratio. Mould Flange heating
      • Fuel – Burner Setting, Low Process Temp, Shut off Burner before cycle time.
      • Electricity – Stop Minor Axis During Cooling. Stop R-Blower during Loading Un-Loading Use Backup Generator.
      • Manpower – Productivity of manpower. Two Machines at a time.
  • 13. Method Of Indirect Cost Reduction.
    • Indirect Cost :
      • Transport - Keep Control on Cost of Transportation.
      • Maintenance – Keep Machine well maintained.
      • Marketing -
  • 14. Conclusion
    • There is no substitute to “ Cost Reduction”.
    • Manufacturer with cost compositeness will only earn profit.
    • Upgrade and Maintain your Machines.
  • 15. Thank You