Apparel Technology Management - Planning Apparel Manufacturing Factory

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Apparel Technology Management - Planning Apparel Manufacturing Factory, Presentation by Garima & Vinay Prajapati.

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Apparel Technology Management - Planning Apparel Manufacturing Factory

  1. 1. FABRIC STORAGE PROPERTIES UNITS Fabric roll length 100 m Fabric width 60 inch No. of rolls required for 10000 garments 155 rolls Total no. of meters required for 10000 garments 15450 m Rack size 2.4*2.5 m No. of rolls per rack 30 rolls Total no. of racks required 60 racks WIP maintained 10 days WIP of 10 days 1550 rolls NATIONAL INSTITUTE OF FASHION 2 TECHNOLOGY
  2. 2. HEAVY DUTY RACKS PROPERTIES UNITS Material Metal Dimension 2440mm*2500 mm Weight 2000 kg Price ₹6,500 .00/Unit Material Metal Dimension 2200mm*2400mm Weight 1600 kg Price ₹5,200.00/Unit NATIONAL INSTITUTE OF FASHION 3 TECHNOLOGY
  3. 3. FABRIC INSPECTION MACHINES PROPERTIES UNITS Working Width 1800 mm Winding Diameter ≤ 300 Speed Adjustment 0-30 m/min Deviation Power of the Main Unit 0.3KW Price ₹102,960.00 Working Width 1900-2300 mm Winding Diameter ≤ 500 Speed Adjustment 0-80 m/min Deviation Power of the Main Unit 1.5KW Price ₹111,800.00 NATIONAL INSTITUTE OF FASHION 4 TECHNOLOGY
  4. 4. CUTTING DEPARTMENTPROPERTIES UNITSWIP 2 dayTable length 20 mTable width 2mLay length 9mAverage consumption of fabric per garment 1.5 mMarker way 6 wayNo. of lays 80No. of garments per cut 480No. of automatic cutting machines 1Time required for both spreading & cutting 240 minNo. of pieces cut per day 11520 garmentsTotal no of tables for cutting 1No. of tables for bundling 2No. of band knives required 1No. of straight knives required NATIONAL INSTITUTE OF FASHION 2 5 TECHNOLOGY
  5. 5. CAD SystemsTechnical Specification Gerber XLc7000 Lectra MP9-71CharacteristicsFabric Height (Compressed) 7.2 cm 9 cmCutting Window Effective Width 2m 1.80 mCutting Window Effective Length 1.80 m 1.97 mWidth A* 3.23 m 2.60 mLength B* 5.24 m 5.60 mCutting Speed (Maximum) 30.5 m/min 30 m/minThroughput – Average (Depending on application) 8 m/min 7 m/minHead acceleration (maximum) 2.4 m/s2 2.5 m/s2Table Weight 4511 kg Not AvailableTable Heights (Available) 80, 86, 91 cm 80, 86, 91 cmPowerControl Power 3-wire 200V-240V, 1PH, 50/60H, 20A Not AvailableTable Vacuum 380/440V, 3 PH, 50/60 Hz, 80 A Not AvailableAverage Energy Consumption 17 KWh TO 20 KWh FOR 3 PH system 15 KWhCompressed Air Consumption 85 liters/min @ 6.8 bar Not AvailableInstalled Power Not Available 31.5 KWhPRICE ₹3,800,000 ₹3,500,000 NATIONAL INSTITUTE OF FASHION 6 TECHNOLOGY
  6. 6. CAD Systems NATIONAL INSTITUTE OF FASHION 7 TECHNOLOGY
  7. 7. Straight Knife PROPERTIES UNITS EASTMAN BRUTE® Motor Power 65-93 hp Blade Size 6-8 inch Cutting Capacity 4.5-6.5 inch Stroke Size 1.125-1.5 inch Weight 15.9 kg Price ₹65,580.00 EASTMAN BLUESTREAK® Motor Power 65-93 hp Blade Size 5-13 inch Cutting Capacity 3.5-11.5 inch Stroke Size 1.125-1.75 inch Weight 15.4 kg Price ₹66,800.00 NATIONAL INSTITUTE OF FASHIONEASTMAN BLUE STREAK 8 TECHNOLOGY
  8. 8. Band Knife PROPERTIES UNITS EASTMAN Motor Speed 570-1140 m/min Arm Size 700 mm Cutting Capacity 180 mm Knife Size 1.4 mm*10 mm*3500 mm Table Size 1500 mm*1800 mm Price ₹1,00,360.00 EASTMAN OSHIMA OBK-900 Motor Speed 550-1200 m/min Arm Size 900 mm Cutting Capacity 200 mm Knife Size 0.4 mm*10 mm*3860 mm Table Size 1500 mm*1800 mm Price ₹120,976.00OSHIMA OBK-900 NATIONAL INSTITUTE OF FASHION 9 TECHNOLOGY
  9. 9. FUSING MACHINE PROPERTIES UNITS HASHIMA HP-900LF Belt Speed 10.2 m/min Belt Width 36 inch Max Pressure 6 kg.cm2 Max Temperature 195℃ Dimension 1200 mm*1490mm* 3300 mmHASHIMA HP-900LF Price ₹2,42,360.00 KAIYU – KAI 1000LR Belt Speed 14 m/min Belt Width 40 inch Max Pressure 5 kg/cm2 Max Temperature 200℃ Dimension 3370 mm*1300 mm*1100 mmKAIYU – KAI 1000LR Price ₹2,38,360.00 NATIONAL INSTITUTE OF FASHION 10 TECHNOLOGY
  10. 10. FUSING PER DAY PROPERTIES UNITS No. of pieces to fuse in a day 50000 No. of fusing machines 2 NATIONAL INSTITUTE OF FASHION 11 TECHNOLOGY
  11. 11. SEWING - SNLS PROPERTIES UNITS BROTHER SL-1110 Maximum Sewing Speed 5500 rpm Maximum Stitch Length 4.2 mm Needle Bar Stroke 31 mm Height of Feed Dog 0.8 mm Feed Dog 4 RowsBROTHER SL-1110 Price ₹38,880.00 JUKI DDL-8700 Maximum Sewing Speed 5500 rpm Maximum Stitch Length 5 mm Needle Bar Stroke 30.7 mm Height of Feed Dog 0.8 mmJUKI DDL-8700 Feed Dog 4 Rows Price ₹41,080.00 NATIONAL INSTITUTE OF FASHION 12 TECHNOLOGY
  12. 12. SEWING - DNLS PROPERTIES UNITS BROTHER LH-1152N Maximum Sewing Speed 5000 rpm Maximum Stitch Length 5 mm Needle Bar Stroke 31 mm Thread Trimmer Yes Price ₹75,400.00 JUKI LH-2178 Maximum Sewing Speed 5000 rpm Maximum Stitch Length 5 mm Needle Bar Stroke 30.7 mm Thread Trimmer Yes Price ₹65,000.00 NATIONAL INSTITUTE OF FASHION 13 TECHNOLOGY
  13. 13. SEWING - FOA PROPERTIES UNITS BROTHER DA-9270 Maximum Sewing Speed 4000 rpm Maximum Stitch Length 3 mm Needle Gauge 6.4 mm Height of Pressure Foot 10 mm Price ₹85,300.00BROTHER DA-9270 JUKI MS-1261 Maximum Sewing Speed 4000 rpm Maximum Stitch Length 1.4-4.2 mm Needle Gauge 5.6-9.6mm Height of Pressure Foot 10 mm Price ₹83,760.00JUKI MS-1261 NATIONAL INSTITUTE OF FASHION 14 TECHNOLOGY
  14. 14. SEW – BUTTON HOLING MACHINE PROPERTIES UNITS JUKI DT-781 Maximum Sewing Speed 3600 rpm Maximum Sewing Thickness 12 mm No. of stitches per Buttonhole 60-320 Buttonhole Length 30-46 mm Buttonhole Width 2-6 mm Price ₹111,800.00 BROTHER LH4-b814 Maximum Sewing Speed 2800 rpm Maximum Sewing Thickness 12 mm No. of stitches per Buttonhole 60-360 Buttonhole Length 32-48 mm Buttonhole Width 2-6 mm Price ₹108,00.00 NATIONAL INSTITUTE OF FASHION 15 TECHNOLOGY
  15. 15. SEW – BUTTON SEWING MACHINE PROPERTIES UNITS BROTHER BM-9170B Maximum Sewing Speed 1500 rpm Needle Bar Stroke 60 mm Number of Stitches 8, 16, 32 Feed Length (X-Y) 2-6.5 mm*0-6.5 mm Button Size 10-20 mm Height of Button Clamp 14 mm Price ₹58,000.00 JUKI AMB-289 Maximum Sewing Speed 1500-1800 rpm Needle Bar Stroke 60 mm Number of Stitches 8, 16, 32 Feed Length (X-Y) 2-6.5 mm*0-6.5 mm Button Size 10-20 mm Height of Button Clamp 14 mm Price ₹52,000.00 NATIONAL INSTITUTE OF FASHION 16 TECHNOLOGY
  16. 16. SEW-PLACKET MAKING KANSAI MACHINE PROPERTIES UNITS JEXX/KANSAI DFB-1404 Maximum Sewing Speed 1200 rpm Needle Bar Stroke 34 mm Feeding (stitch/inch) 7-17 Lifting 10 mm Price ₹78,000.00 NATIONAL INSTITUTE OF FASHION 17 TECHNOLOGY
  17. 17. STAIN REMOVER PROPERTIES UNITS Model SES-32V Suction Blower Capacity 0.75KW Air Consumption 150 ltr/min Air Compression 3 hp Steam Consumption 4 kg/hr Dimension 1360 mm*600 mm*1740 mm Weight 170 kg Price ₹57,200.00 NATIONAL INSTITUTE OF FASHION 18 TECHNOLOGY
  18. 18. THREAD SUCKER1. Pneumatic operation ensures that the process of thread sucking is efficient.2. A vario-oscillation with suction ensures almost simultaneous removal of threads andother waste particles.3. The economy of the machine is realized when precious man hours and resources as wellas valuable floor space are saved.4. The average daily capacity in an 8-hour shift is 2000 pieces whereas if this operation isdone manually, it would require 4 people and 24 hours to do the same.5. All the loose threads and waste evicted from the garment is accumulated inside themachine and can be removed by simply opening the front door.6. The size of the standard model is 44" taper. 65" height and 56" width and can be usedfor a variety of garments ranging from shirts to skirts of different sizes.7. Strong suction devices and a unique design ensure the removal of threads from all partsof garments.8. Automatic working via photo-sensors and manual operation by a foot switch.9. This machine comes equipped with a large polycarbonate viewing glass.10. There is an adjustable suction control damper for different types of fabrics.Price ₹30,000.00 NATIONAL INSTITUTE OF FASHION 19 TECHNOLOGY
  19. 19. FINISHING - IRONINGPROPERTIES UNITSNo. of shirts per ironing table 417 garmentsNo. of ironing tables required for 10000 garments 25 UNISET IRONING TABLE Model VEIT RV 4425-65 Dimension 1500 mm*660 mm*550 mm Weight 100 kg Price ₹78,000.00 RAMSONS VEIT RV 4425-65 NATIONAL INSTITUTE OF FASHION 20 TECHNOLOGY
  20. 20. Vacuum Ironing/Blowing System PROPERTIES UNITS RAMSON IRONING SYSTEM Model RCC8140 Steam Consumption 20 kg/hr Electric Connection 4.0 kw Air Pressure 5-6 bar Dimension 1050 mm*1050 mm* 1500 mm Weight 350 kg Price ₹182,000.000 NATIONAL INSTITUTE OF FASHION 21 TECHNOLOGY
  21. 21. ROI FOR SEWING ROOM MACHINES ROI OF SNLS, DNLS, FOA, BUTTON HOLE MACHINE, BUTTON ATTACHING, IRONING/BLOWING SYSTEM NATIONAL INSTITUTE OF FASHION 22 TECHNOLOGY
  22. 22. References www.mansew.com www.made-inchina.com www.juki.co.jp www.brothermachines.com www.ramsonsindia.com www.eastmancuts.com www.alibaba.comwww.industrialsewingmachine.comNATIONAL INSTITUTE OF FASHION 23 TECHNOLOGY
  23. 23. NATIONAL INSTITUTE OF FASHION 24 TECHNOLOGY

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