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This presentation is on Kaizen and how it is used in toyota...!

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    Kaizen Ppt Kaizen Ppt Presentation Transcript

    • VIDYALANKAR SCHOOL OF INFORMATION TECHNOLOGY TOPIC – KAIZEN PRESENTATION DONE BY GROUP-5 DATE OF PRESENTATION- 20TH JANUARY 2009
    • MEMBERS OF GROUP-5 VINAY BIDARIMATH- 07B405 MEHUL JAGAWATH- 07B417 SNEHAL MOHITE- 07B429 MANALI RANE- 07B439 URVI SHETHIA- 07B445 RAVINDRA THAKUR- 07452 KIRAN DERE- 07B462
    • KAIZEN
    • WHAT KAIZEN MEANS…? KAI + ZEN Think, make good, make To modify, to change better KAIZEN Make it easier by studying it, and making the improvement through elimination of waste.
    • WHO DOES KAIZEN..? TOP MANAGEMENT Innovation MIDDLE MANAGEMENT KAIZEN SUPERVISORS Maintenance (Current Status) WORKERS
    • ELEMENTS There are two elements that construct KAIZEN… 1. Improvement/changing for the better 2. On going/continuity.
    • METHODOLOGY • Finding out the pain area. • Analyses the pain. • 3Ms considered with 4Ms. 3Ms- Mura, Muri and Muda. 4Ms- Man, Machine, Material and Method.
    • GEMBA KAIZEN 5’S are- SEIRI SEITON SEISO SEIKRTSU SHITSUKE
    • TYPES OF WASTE WASTE WASTE CURRENT REQUIRED THINKING THINKING Processing Transportation Inventory Correction TYPES WASTE Waiting OF WASTE Over- Production Motion WASTE IS "TANGIBLE” IDENTIFYING MANY SMALL OPPORTUNITIES -LEADS TO LARGE OVERALL CHANGE
    • EXAMPLES
    • • INTRODUCTION. • IMPLEMENTATION OF KAIZEN. • TOYOTA’S PRODUCTION SYSTEM. • BENEFITS OCCURRED.
    • INTRODUCTION As of 2008,Toyota employs approximately 316,000 people around the world.
    • IMPLEMENTATION
    • IMPLEMENTATION OF KAIZEN
    • 7 PRINCIPLES OF TOYOTA PRODUCTION SYSTEM Reduced Setup Times Small-Lot Production Quality at the Source Suppliers Involvement Pull Production Equipment Maintenance Employee Involvement and Empowerment.
    • WHY TOYOTA USES KAIZEN TECHNIQUE? • To remain competitive. • To improve customer service and make him happy. • To work smarter, and not harder. • To improve productivity and quality. • To become world class.
    • Toyota Culture and Management Philosophy • The Toyota Way is not the Toyota Production System (TPS). • The Toyota Way consists of the foundational principles of the Toyota culture. • Allows TPS to function properly.
    • THE MAIN IDEAS OF TOYOTAS WAY The 4 sections of the Toyotas way: I. Having a long-term philosophy that drives a long-term approach to building a learning organization. II. The right process will produce the right results. III. Add value to the organization by developing its people and partners. IV. Continuously solving root problems to drive organizational learning.
    • PRINCIPLES OF TOYOTAS WAY I. Having a long-term philosophy that drives a long-term approach to building a learning organization • Base your management decisions on a long- term philosophy, even at the expense of short- term financial goals
    • II. The right process will produce the right results • Create a continuous process flow to bring problems to the surface • Use "pull" systems to avoid overproduction. • Level out the workload. • Build a culture of stopping to fix problems, to get quality right the first time • Use visual control so no problems are hidden. • Use only reliable, thoroughly tested technology that serves your people and processes
    • III. Add value to the organization by developing its people and partners. • Grow leaders who thoroughly understand the work, live the philosophy, and teach it to others • Develop exceptional people and teams who follow your company's philosophy • Respect your extended network of partners and suppliers by challenging them and helping them to improve
    • IV. Continuously solving root problems to drive organizational learning • Go and see for yourself to thoroughly understand the situation (Genchi Genbutsu). • Make decisions slowly by consensus, thoroughly considering all options; implement decisions rapidly (Nemawashi).
    • BENEFITS FROM KAIZEN • Kaizen reduces waste. • Kaizen improves: Space utilization. Product quality. Use of capita. Communications. Production capacity. Employee retention. • Kaizen provides immediate results.
    • CONCLUSION