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Howto intall and operate eva vacuum glass laminating machinery and make laminated glass

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eva vacuum glass laminating machine installation and operation howto guide, and notes of manufacture safety laminated glass with eva interlayer film by silicone vacuum bag method

eva vacuum glass laminating machine installation and operation howto guide, and notes of manufacture safety laminated glass with eva interlayer film by silicone vacuum bag method

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Howto intall and operate eva vacuum glass laminating machinery and make laminated glass Howto intall and operate eva vacuum glass laminating machinery and make laminated glass Document Transcript

  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) EVA Vacuum Glass Laminating Machinery Technical Parameters, Install and Operate Instruction INSTRUCTION CATALOGUE 1. Catalogue…………………………………………1 2. Important Safe and Environment Protected Item …2 3. Machine Summary…………………………………2 4. Main Technical Parameters…………………………2 5. Working Principle, Function and Characteristic……2 6. Machine Figure and Accessories……………………3 7. Installation Side View and Over View………………4 8. Partment Chart…………………………………………5 9. Control Box Structure Figure and Operating Method……6 10. Installation of Machinery………………………7、8、9 11. Loading、 Transiting and Laying………………………9 12. Machine Operating Method 、Process and Notice Item………10、11 13. Reference Knowledge of producing laminated glass…………11 14. Fault and Treatment……………………………………12 15. Maintain…………………………………………………12Important Safe Notes of Operating EVA Vacuum Glass Laminating MachineryWhen operating EVA Vacuum Glass Laminating Machinery machine, please pay attention tothese safe notes:⑴The EVA Vacuum Glass Laminating Machinery must be installed at dry plain floor withgood ventilation. But avoid strong sunlight radiation and rain.⑵Don’t put or cover anything on the machine,don’t jam the exhaust outlet and Motor.⑶ If the EVA Vacuum Glass Laminating Machinery is at high temperature, dont open the doorof a running EVA Vacuum Glass Laminating Machinery.⑷Carefully push and pull the vacuum shelf. If the shelf breaks, it will harm people.⑸Keep the temperature below 40℃ when take out the glass from the silicone vacuuming bag.Summary of EVA Vacuum Glass Laminating MachineEVA Vacuum Glass Laminating Machine is a equipment specially designed for manufacturinglaminated safety and decoration glass with Ethylene-vinyl acetate EVA Interlayer Film (some .kind of the one-step glass laminating can processing Polyvinyl Butyral PVB Interlayer Film).
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)The EVA Vacuum Glass Laminating Machine uses the silicone vacuum bag to make thepre-laminated glass is processing in the vacuum condition.It also possible to laminating EVAInterlayer Film with silk、paper、 calligraphy and painting、ultraviolet radiation unilateralismfilm、light adjusted film and so on. All kinds of art glass, decorated glass, privacy glass, safetyglass and solar panel can be processed in the EVA Vacuum Glass Laminating Machine.Compared to autoclave producing line for Polyvinyl Butyral PVB Interlayer Film, the EVAVacuum Glass Laminating Machine is much easier to operate and less cost to build., and moreflexible and convenient for the designer.Main Technical Parameter of EVA Vacuum Glass Laminating Machine: TYPE Voltage 380V—480V Electric frequency 50HZ-60HZ Electric current 60A TOTAL Power 40KW Heat Power 36KW Vaccum Pump and Blower 4KW Power Glass Size 1700mm×3000mm Outer dimension 4200mm×2300mm×2250mm Number. of floors 5 Weight 3000KGEVA Vacuum Glass Laminating Machine Working Principle, Function and Characteristic Characteristic: ⑴Working Principle Working Principle: EVA Vacuum Glass Laminating Machine uses silicone vacuum bag and make the pre-laminated glass is cured under vacuum environment. ⑵Function and Characteristic Function Characteristic: ① Oven in the EVA Vacuum Glass Laminating Machine afford horizontally heating to make the heat in average and reduce the waste of heat. 2 EVA Vacuum Glass Laminating Machine Vacuum bed is made by high quality silicone vacuum bag, which sustain for more 2500 times heating. 3 EVA Vacuum Glass Laminating Machine Control panel is concisive, processing one-set complete,easy to operate. 4 The EVA Vacuum Glass Laminating Machine can produce laminated glass with EVA Film, but also you can laminate eother decoration interlayers. 5 The EVA Vacuum Glass Laminating Machine is concisely designed according to customers requirement. 6 EVA Vacuum Glass Laminating Machine Save electricity power :produce one batch(5 floors) in 2-3 hours ,consume only 40 kilowatt hour
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)EVA Vacuum Glass Laminating Machine Parameters Side1.Side Figure Heating blower Cooling blower Hoisting ring Brand lock Handle Control box Door joint Door Track Line Back2.Back Figure Cooling blower Heating blower Exhaust hole Line trough Maintain door Accessories Accessories: Electrical control box, Heating blower, Cooling blower, Vacuum pump, External track 、 Silicone Vacuum Bag , Lifter.
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) EVA Vacuum Glass Laminating Machine Side view and overview of Installation: 吊环 控制柜 循环风 夹胶炉安装示意图 机 炉门Sideview 拉手 检测 地面线 轨道 门 排气口 冷却风 机 炉门 循环风机Overview 固定孔板 拉手 行线槽 轨道 电箱
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)EVA Vacuum Glass Laminating Machine Device Chart 5.7M 5.7M 5.7M 1.Main body 2.Vacuum pump 3. Bed shelf 4.Door 5.Control box 6.Silicone vacuum bag 7.External track 9.Vacuum pipeControl box figure and operate: 1. Control box figure figure: Notice plate A ammeter B ammeter Cammeter High temperature control panel Voltage meter Low temperature pannel Vacuum timer Cooling timer lock High temperature timer low temperature timer Circular wind indicator 循环 Emergency stop Indicator 风指示灯 STOP indicator Running indicator Heating indicator Emergency STOP button OPEN button STOP button OPEN button Line input⒉Electric control box function and operate: Electric⑴Temperature setting: Setting all the parameter。 both the low and high temperature control atpanel
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)⑵Timer setting Timer setting: Setting the parameter in the Vacuum timer、 low-temperature Temperature panel timer 、 high-temperature timer and cooling timer TimerInstallation of EVA Vacuum Glass Laminating Machine :⒈Install control box Install box:⑴the control box must be carried by 2 people,use 4 nuts to fix it in the specified location.Attention:Vacuum pump is different from blower.⑵Electric Control box connection:connect according the signs at wire connecting① and wire connecting② c wire connecting② wire connecting①+Wire connecting① N线 W线 A线 V线 A线 U线 B线 C线 B线 C线
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)+Wire connecting② +线 W2 线 V2 线 --线 +线 U2 线 --线 V1 线 W1 线 U1 线+Power connecting A 相电源线 C B 相电源线 A 相电源线 N 线(零线)⒉Vacuum pump installation: connect one side of above ¢9mX18m vacuum pipe to the vacuumpipe faucet on the table, another side is connected to the vacuum pump air pump faucet (aspicture below) 真空管接入真空泵处 vacuum pump inlet
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) ⒊Orbit installation: adjust the two orbits’ height, make it balance to the inside orbit of the machine, then put the up down car onto the orbit, adjust the width of the orbit; weld the outside orbit and inside orbit connecting to make it fixedness. Fix the outside orbit to the floor with screw (as picture below) Outside orbitoutsideorbit 4.Lift installation: waggle the lift toward the “hour hand” direction, lift going up, waggle the lift backward “hour hand” direction, lift going down. 升降车 推 推 升降车 外置轨道 Vacuum Silica gel table table
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)+Machine carry: as picture below Picture1◆ pull pull Picture2 push push
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)EVA Vacuum Glass Laminating Machine Operation①Machine operation:1. prepare the glasses, first use edging machine edgeing the glasses.2 same size glass, pay attention to the four corners, it must be edging like round arc, to avoidbreaking the silicone vacuum bag, wash the glass with washing machine, it must be air-dry, thisis very important.3.Cutting Eva film, cut the EVA film a little larger than the two glasses.3.lie down one glass, put EVA film onto it, and also put the color materials, then put anotherglass onto it, cut out the rest EVA film and color materials, stick the 4 corners then. Glass EVA film Special Interlayer EVA film Glass4. Put glass into the silicone vacuum bag, put the glass onto the vacuum iron table, you shouldleave 1cm distance between the glasses. After finishing this, connecting the vacuum pipe, aspicture blow. Can put some nets seal # # # glass glass # Vacuum pipe # # 1CM 气道 # # glass glass # # Vacuum net Can put some nets
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)5. Start vacuum pump, first check the wire connecting of the vacuum pump right or wrong, thenstart the vacuum pump, when the vacuum indicator shows lower than -0.1MPA and becomesteady, close the door, and wait till to finish the whole process.6. Control process setting: first set the technology data to the control plane, as picture below: glass thickness Timing 55℃ 130℃ Lower (mm) (minute) low high temperature temperature temperature timing timing (minute) (minute) (minute) 3mm+3mm 5 10 40 45 4mm+4mm 5 10 45 50 5mm+5mm 5 10 45 50 6mm+6mm 5 15 50 50 8mm+8mm 5 15 60 60 10mm+10mm 5 20 75 60PS. H-hour, M-minute, S-second7. lower glass temperature, at that time the temperature reach 130℃, then open the door,temperature lower sharply, when the temperature lower to 80~90℃, use fan to blow wind intothe machine, make the temperature reach 40℃~50℃, then stop the lower temperature process,take out the glass. During lowering the temperature procedure, please don’t close down thevacuum pump.EVA Vacuum Glass Laminating Machine Operation AttentionAttention:⑴Motor must run positive, if in reverse, it must reconnect the wire.⑵Adjust the wind ban to make the circle wind equality.⑶Electricity box must controlled by the operator and when checking the box, the power must becut off.⑷When the temperature of the furnace higher then normal, the operator cannot go into thefurnace⑸Must change the oil time to time.⑺Put the vacuum pump to the dry and aeration place.About laminate glass⑴Don’t put different thickness of glass into the furnace one time, the thinner glass the keepinghigh temperature can be shorter, the thicker glass, the keeping high temperature can be longer.⑵Different thickness of the color materials must use different thickness of Ethylene-vinylacetate EVA Interlayer Film. Thin one can use 0.25mm EVA film, thick one can use 0.38mm
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)EVA film.⑶EN EVA film become soft temperature is 70℃, then 90℃ start thawing, 110℃ reach dissolveestate. When the temperature catch 130℃ and keep it 40minutes, ENEthylene-vinyl acetate EVAInterlayer Film temperature may reach 125℃.⑸Different thickness of EN EVA film, the upgrade temperature fluidity is different, the thickerfilm, the fluidity is larger. When you operate the machine, you can adjust the time and adjust thetemperature to control.⑹Try to use good quality float glass to make laminate glass. If you use tempering glass, but theflat level is bad, you must use thickerEthylene-vinyl acetate EVA Interlayer Film to pile up sothat to keep the laminated quality. Flat level bad glass may make air bladder on the surface of theglass, or cannot make laminated successfully.Unusual broken of EVA Vacuum Glass Laminating MachineUnusual broken Reason solution ①change the blower wire⑴Some part of film do not heating not average, circle ②adjust the blowerdissolve of the finished wind is not big enough, ③delay the high temperaturelaminated glass blower wire connect wrong keeping time ①4 corner did not stick ①stick 4 corners well steady.⑵there are air bladder on the ②Silica gel has hole ②amend the holesurface of the finished ③Vacuum pipe did not ③check the vacuum pipelaminated glass connect well ④vacuum indicator do not ④change the oil of the reach the low point vacuum pump Glass not flat enough Use other kind of glass Delay lowing temperature⑶There are air bladder on the Lower temperature timing too time, glass surface must reachedge of the glass short, open the silicone 40℃-50℃ then stop the vacuum bag too early machine and take out⑷Machine start switch get to Machine get wet or there is Air-dry itstop from time to time water in it⑸cannot process as setting ①the electricity wire loose ①connect the wire wellprogram ②temperature and timing ②Adjust the temperature indicator broken indicator and calculagraphHeating the machine too slow Heating elements broken Adjust the current indicator, change the heating element
  • All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)All rights reserved by ★Silicone Vacuuming Bag /Sheet China Manufacturer for EVA SiliconeGlass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations (uc@ucolin.com/ www.ucolin.com /umewe360@gmail.com)