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Howto intall and operate eva vacuum glass laminating machinery and make laminated glass

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eva vacuum glass laminating machine installation and operation howto guide, and notes of manufacture safety laminated glass with eva interlayer film by silicone vacuum bag method

eva vacuum glass laminating machine installation and operation howto guide, and notes of manufacture safety laminated glass with eva interlayer film by silicone vacuum bag method

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  • 1. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) EVA Vacuum Glass Laminating Machinery Technical Parameters, Install and Operate Instruction INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION CATALOGUECATALOGUECATALOGUECATALOGUE 1. Catalogue…………………………………………1 2. Important Safe and Environment Protected Item …2 3. Machine Summary…………………………………2 4. Main Technical Parameters…………………………2 5. Working Principle, Function and Characteristic……2 6. Machine Figure and Accessories……………………3 7. Installation Side View and Over View………………4 8. Partment Chart…………………………………………5 9. Control Box Structure Figure and Operating Method……6 10. Installation of Machinery………………………7、8、9 11. Loading、 Transiting and Laying………………………9 12. Machine Operating Method 、Process and Notice Item………10、11 13. Reference Knowledge of producing laminated glass…………11 14. Fault and Treatment……………………………………12 15. Maintain…………………………………………………12 ImportantImportantImportantImportant SafeSafeSafeSafe NotesNotesNotesNotes ofofofof OperatingOperatingOperatingOperating EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineryMachineryMachineryMachinery When operating EVA Vacuum Glass Laminating Machinery machine, please pay attention to these safe notes: ⑴The EVA Vacuum Glass Laminating Machinery must be installed at dry plain floor with good ventilation. But avoid strong sunlight radiation and rain. ⑵Don’t put or cover anything on the machine,don’t jam the exhaust outlet and Motor. ⑶ If the EVA Vacuum Glass Laminating Machinery is at high temperature, don't open the door of a running EVA Vacuum Glass Laminating Machinery. ⑷Carefully push and pull the vacuum shelf. If the shelf breaks, it will harm people. ⑸Keep the temperature below 40℃ when take out the glass from the silicone vacuuming bag. SummarySummarySummarySummary ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine EVA Vacuum Glass Laminating Machine is a equipment specially designed for manufacturing laminated safety and decoration glass with Ethylene-vinyl acetate EVA Interlayer Film (some kind of the one-step glass laminating can processing Polyvinyl Butyral PVB Interlayer Film)....
  • 2. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) The EVA Vacuum Glass Laminating Machine uses the silicone vacuum bag to make the pre-laminated glass is processing in the vacuum condition.It also possible to laminating EVA Interlayer Film with silk、paper、 calligraphy and painting、ultraviolet radiation unilateralism film、light adjusted film and so on. All kinds of art glass, decorated glass, privacy glass, safety glass and solar panel can be processed in the EVA Vacuum Glass Laminating Machine. Compared to autoclave producing line for Polyvinyl Butyral PVB Interlayer Film, the EVA Vacuum Glass Laminating Machine is much easier to operate and less cost to build., and more flexible and convenient for the designer. MainMainMainMain TechnicalTechnicalTechnicalTechnical ParameterParameterParameterParameter ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating Machine:Machine:Machine:Machine: TYPE Voltage 380V—480V Electric frequency 50HZ-60HZ Electric current 60A TOTAL Power 40KW Heat Power 36KW Vaccum Pump and Blower Power 4KW Glass Size 1700mm×3000mm Outer dimension 4200mm×2300mm×2250mm Number. of floors 5 Weight 3000KG EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine WorkingWorkingWorkingWorking Principle,Principle,Principle,Principle, FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic: ⑴WorkingWorkingWorkingWorking PrinciplePrinciplePrinciplePrinciple: EVA Vacuum Glass Laminating Machine uses silicone vacuum bag and make the pre-laminated glass is cured under vacuum environment. ⑵FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic: ① Oven in the EVA Vacuum Glass Laminating Machine afford horizontally heating to make the heat in average and reduce the waste of heat. 2 EVA Vacuum Glass Laminating Machine Vacuum bed is made by high quality silicone vacuum bag, which sustain for more 2500 times heating. 3 EVA Vacuum Glass Laminating Machine Control panel is concisive, processing one-set complete,easy to operate. 4 The EVA Vacuum Glass Laminating Machine can produce laminated glass with EVA Film, but also you can laminate eother decoration interlayers. 5 The EVA Vacuum Glass Laminating Machine is concisely designed according to customer's requirement. 6 EVA Vacuum Glass Laminating Machine Save electricity power :produce one batch(5 floors) in 2-3 hours ,consume only 40 kilowatt hour
  • 3. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) Line Cooling blower Door Handle Heating blower Control box Door joint Brand Hoisting ring Exhaust hole Maintain door Cooling blower Heating blower Line trough Track EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine ParametersParametersParametersParameters 1.SideSideSideSide FigureFigureFigureFigure 2.BackBackBackBack FigureFigureFigureFigure AccessoriesAccessoriesAccessoriesAccessories: EEEElectrical control box, Heating blower, Cooling blower, Vacuum pump, External track 、 Silicone Vacuum Bag , Lifter. lock
  • 4. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
  • 5. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine SideSideSideSide viewviewviewview andandandand overviewoverviewoverviewoverview ofofofof Installation:Installation:Installation:Installation: 检测 门 轨道 拉手 炉门 循环风机 冷却风 机 行线槽 排气口 固定孔板 地面线 轨道 拉手 炉门 循环风 机 控制柜吊环 电 箱 夹胶炉安装示意图 Overview Sideview
  • 6. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) A ammeter B ammeter Cammeter Vacuum timer Low temperature pannel low temperature timer Cooling timer High temperature control panel Emergency STOP button High temperature timer Emergency stop Indicator Running indicator OPEN button STOP button STOP indicator Heating indicator Line input Circular wind indicator 循环 风指示灯 。 5.7M Notice plate Voltage meter lock 5.7M OPEN button EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine DeviceDeviceDeviceDevice ChartChartChartChart 1.Main body 2.Vacuum pump 3. Bed shelf 4.Door 5.Control box 6.Silicone vacuum bag 7.External track 9.Vacuum pipe ControlControlControlControl boxboxboxbox figurefigurefigurefigure andandandand operate:operate:operate:operate: 1.1.1.1. ControlControlControlControl boxboxboxbox figurefigurefigurefigure: ⒉ElectricElectricElectricElectric controlcontrolcontrolcontrol boxboxboxbox functionfunctionfunctionfunction andandandand operate:operate:operate:operate: ⑴Temperature setting: Setting all the parameter at both the low and high temperature control panel 5.7M
  • 7. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
  • 8. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) c wire connecting② wire connecting① W 线 V 线 U 线 C 线 N 线 A 线 A 线 B 线 B 线 Temperature panel Timer C 线 ⑵TimerTimerTimerTimer settingsettingsettingsetting: InstallationInstallationInstallationInstallation ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine : ⒈InstallInstallInstallInstall controlcontrolcontrolcontrol boxboxboxbox: ⑴the control box must be carried by 2 people,use 4 nuts to fix it in the specified location. Attention:Vacuum pump is different from blower. ⑵Electric Control box connection:connect according the signs at wire connecting ① and wire connecting② +Wire connecting① Setting the parameter in the Vacuum timer、 low-temperature timer 、 high-temperature timer and cooling timer
  • 9. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) 真空管接入真空泵处 vacuum pump inlet A 相电源线 A 相电源线C 相电源线 B 相电源线 W2 线 V2 线 U2 线 W1 线 V1 线 U1 线 +线 --线 +线 --线 N 线(零线) +Wire connecting② +Power connecting ⒉Vacuum pump installation:connect one side of above ¢9mX18m vacuum pipe to the vacuum pipe faucet on the table, another side is connected to the vacuum pump air pump faucet (as picture below)
  • 10. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) Outside orbit outside orbit 外置轨道 推 推 升降车 升降车 ⒊Orbit installation: adjust the two orbits’ height, make it balance to the inside orbit of the machine, then put the up down car onto the orbit, adjust the width of the orbit; weld the outside orbit and inside orbit connecting to make it fixedness. Fix the outside orbit to the floor with screw (as picture below) 4.Lift installation: waggle the lift toward the “hour hand” direction, lift going up, waggle the lift backward “hour hand” direction, lift going down. Vacuum table Silica gel table
  • 11. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) pull pull push push Picture1 Picture2 +Machine carry: as picture below ◆
  • 12. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) Glass EVA film EVA film Glass EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperation ①Machine operation: 1. prepare the glasses, first use edging machine edgeing the glasses. 2 same size glass, pay attention to the four corners, it must be edging like round arc, to avoid breaking the silicone vacuum bag, wash the glass with washing machine, it must be air-dry, this is very important. 3.Cutting Eva film, cut the EVA film a little larger than the two glasses. 3.lie down one glass, put EVA film onto it, and also put the color materials, then put another glass onto it, cut out the rest EVA film and color materials, stick the 4 corners then. 4. Put glass into the silicone vacuum bag, put the glass onto the vacuum iron table, you should leave 1cm distance between the glasses. After finishing this, connecting the vacuum pipe, as picture blow. Special Interlayer # # # # # # 1CM 气道 # # # # Can put some nets Vacuum net Vacuum pipe seal glass glassglass glass Can put some nets
  • 13. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) 5. Start vacuum pump, first check the wire connecting of the vacuum pump right or wrong, then start the vacuum pump, when the vacuum indicator shows lower than -0.1MPA and become steady, close the door, and wait till to finish the whole process. 6. Control process setting: first set the technology data to the control plane, as picture below: glass thickness (mm) Timing (minute) 55℃ low temperature timing (minute) 130℃ high temperature (minute) Lower temperature timing (minute) 3mm+3mm 5 10 40 45 4mm+4mm 5 10 45 50 5mm+5mm 5 10 45 50 6mm+6mm 5 15 50 50 8mm+8mm 5 15 60 60 10mm+10mm 5 20 75 60 PS. H-hour, M-minute, S-second 7. lower glass temperature, at that time the temperature reach 130℃, then open the door, temperature lower sharply, when the temperature lower to 80~90℃, use fan to blow wind into the machine, make the temperature reach 40℃~50℃, then stop the lower temperature process, take out the glass. During lowering the temperature procedure, please don’t close down the vacuum pump. EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperation AttentionAttentionAttentionAttention: ⑴Motor must run positive, if in reverse, it must reconnect the wire. ⑵Adjust the wind ban to make the circle wind equality. ⑶Electricity box must controlled by the operator and when checking the box, the power must be cut off. ⑷When the temperature of the furnace higher then normal, the operator cannot go into the furnace ⑸Must change the oil time to time. ⑺Put the vacuum pump to the dry and aeration place. About laminate glass ⑴Don’t put different thickness of glass into the furnace one time, the thinner glass the keeping high temperature can be shorter, the thicker glass, the keeping high temperature can be longer. ⑵Different thickness of the color materials must use different thickness of Ethylene-vinyl acetate EVA Interlayer Film. Thin one can use 0.25mm EVA film, thick one can use 0.38mm
  • 14. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) EVA film. ⑶EN EVA film become soft temperature is 70℃, then 90℃ start thawing, 110℃ reach dissolve estate. When the temperature catch 130℃ and keep it 40minutes, ENEthylene-vinyl acetate EVA Interlayer Film temperature may reach 125℃. ⑸Different thickness of EN EVA film, the upgrade temperature fluidity is different, the thicker film, the fluidity is larger. When you operate the machine, you can adjust the time and adjust the temperature to control. ⑹Try to use good quality float glass to make laminate glass. If you use tempering glass, but the flat level is bad, you must use thickerEthylene-vinyl acetate EVA Interlayer Film to pile up so that to keep the laminated quality. Flat level bad glass may make air bladder on the surface of the glass, or cannot make laminated successfully. UnusualUnusualUnusualUnusual brokenbrokenbrokenbroken ofofofof EVAEVAEVAEVA VacuumVacuumVacuumVacuum GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine Unusual broken Reason solution ⑴Some part of film do not dissolve of the finished laminated glass heating not average, circle wind is not big enough, blower wire connect wrong ①change the blower wire ②adjust the blower ③delay the high temperature keeping time ⑵there are air bladder on the surface of the finished laminated glass ①4 corner did not stick steady. ①stick 4 corners well ②Silica gel has hole ②amend the hole ③Vacuum pipe did not connect well ③check the vacuum pipe ④vacuum indicator do not reach the low point ④change the oil of the vacuum pump Glass not flat enough Use other kind of glass ⑶There are air bladder on the edge of the glass Lower temperature timing too short, open the silicone vacuum bag too early Delay lowing temperature time, glass surface must reach 40℃-50℃ then stop the machine and take out ⑷Machine start switch get to stop from time to time Machine get wet or there is water in it Air-dry it ⑸cannot process as setting program ①the electricity wire loose ①connect the wire well ②temperature and timing indicator broken ②Adjust the temperature indicator and calculagraph Heating the machine too slow Heating elements broken Adjust the current indicator, change the heating element
  • 15. All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic Panel Encapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com) AllAllAllAll rightsrightsrightsrights reservedreservedreservedreserved bybybyby ★SiliconeSiliconeSiliconeSilicone VacuumingVacuumingVacuumingVacuuming BagBagBagBag /Sheet/Sheet/Sheet/Sheet ChinaChinaChinaChina ManufacturerManufacturerManufacturerManufacturer forforforfor EVAEVAEVAEVA GlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine //// SolarSolarSolarSolar EVAEVAEVAEVA PhotovoltaicPhotovoltaicPhotovoltaicPhotovoltaic PanelPanelPanelPanel EncapsulationsEncapsulationsEncapsulationsEncapsulations (uc@ucolin.com(uc@ucolin.com(uc@ucolin.com(uc@ucolin.com //// www.ucolin.comwww.ucolin.comwww.ucolin.comwww.ucolin.com /umewe360@gmail.com)/umewe360@gmail.com)/umewe360@gmail.com)/umewe360@gmail.com)