product variety YES, complexity NO

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    product variety YES, complexity NO - Presentation Transcript

    1. Customers love companies hate product variety … complexity … But..
    2. Your productportfolio grows … More products… More parts… But... Not more profits!? Even more sales …
    3. How come? The typical cost breakdown For manufactured products Looks like this… Note:purchased items ≠ material! Purchased items Labor Overhead
    4. But according to lean principles only a small part of these costs represent Not only for labor… added value Value added Non-Value added
    5. But also for (the cost of) overhead … Value added Non-Value added Purchased items Labor Overhead
    6. the non added value within the overhead increases when the complexity … of the production system grows Purchased items Labor Overhead Value added Non-Value added
    7. And an indicator the number of articles necessary to manufacture your portfolio for this compexity is …
    8. So instead of allocating Like peanut butter … to your products overhead costs
    9. You better take into account the This will make the ‘manufacturing cost price’… ” uniqueness” of the articles used
    10. Show larger –and more realistic - differences than in the conventional system Enabling you to make decisions… to improve your product portfolio €
    11. So you do not want to use only an elaborate Activity Based Costing system… But you also do not want … the conventional costing system… How should you do it ?
    12. Analyze your Profit&Loss account Define to what extent the metric is a cost driver for each cost pool … and use this to establish ‘ article number’ the (overhead) cost of an article
    13. This parameter can be used to give a more realistic overhead allocation for products featuring more ‘uniqueness’ € €
    14. then remember: If you don’t feel the pain , Don’t want to change? So… there won’t be any gain
    15. Why not try to apply it … And raise your in your own specific situation … long term profitability ?
    16. If you need some more support … please contact: Verbeek Business & Innovation www.verbeekbi.nl [email_address]

    + verbhverbh, 3 weeks ago

    custom

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    Customer driven manufacturing industries often incr more

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