Presentation Prepared For  1220 Energy Park Drive, St. Paul, MN 55108  www.QTIdesign.com  /  www.qualitytool.com
<ul><li>A Provider of Mechanical and Industrial Design Services </li></ul><ul><ul><li>From product concept through product...
2 Domestic Facilities South Dakota facility: 45,000 Sq Ft Saint Paul facility: 40,000 Sq Ft
Who is QTI Design & Prototype? <ul><li>Mechanical and Industrial Design Services </li></ul><ul><ul><li>A Division of Quali...
A Resource for Design <ul><li>Companies without Mechanical Engineering Capabilities: </li></ul><ul><ul><li>Cradle to Grave...
<ul><li>Design Software </li></ul><ul><li>Pro/Engineer </li></ul><ul><li>SolidWorks </li></ul><ul><li>Flotherm - Thermal A...
QTI Design & Prototype Project Samples
Case Study:  Electronic Enclosure Design The Challenge:   Design and Build Medical Device <ul><li>Originally did not pass ...
Case Study: DFM Analysis <ul><li>Designed by Industrial  Design Firm </li></ul><ul><li>“ No-Quote” </li></ul><ul><li>Provi...
Case Study – CFD/ Thermal Analysis <ul><li>Initial thermal analysis identified ‘hot spots’ using Flotherm CFD software. </...
Case Study: Flush Rivets <ul><li>Punch Press </li></ul><ul><li>Rivet Gun </li></ul><ul><li>Permanent </li></ul><ul><li>Flu...
Case Study: Latch and Levers <ul><li>Custom Designs </li></ul><ul><li>Blind Pluggable </li></ul><ul><li>Complex Electrical...
The Challenge:  Solar driven Remote Power Supply to withstand harsh environments. Case Study: Electro-Mechanical Design <u...
Case Study: Coordinate Measuring Machine <ul><li>The Challenge: </li></ul><ul><li>Design a New Metrology Product </li></ul...
Quick-Turn Prototyping & Production Verification Prototype Department
Machining/ Rapid-Prototype Capabilities <ul><li>South Dakota Facility </li></ul><ul><li>Low volume, quick-turn, custom cle...
Assembly Capabilities <ul><li>Hardware / punch press </li></ul><ul><li>Fixtures </li></ul><ul><li>Complicated assembly </l...
A Full Service Approach DESIGN COMPLETE PROJECT OR  ASSISTS CUSTOMER IN DFM PROTOTYPE FABRICATES  SOFT TOOLING  INITIAL BU...
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QTI_Mechanical Design

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Background on electronic enclsoure design capabilites.

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  • QTI_Mechanical Design

    1. 1. Presentation Prepared For 1220 Energy Park Drive, St. Paul, MN 55108 www.QTIdesign.com / www.qualitytool.com
    2. 2. <ul><li>A Provider of Mechanical and Industrial Design Services </li></ul><ul><ul><li>From product concept through production </li></ul></ul><ul><ul><li>Strategic design resource for our customers </li></ul></ul><ul><li>Quick-Turn Prototype Supplier </li></ul><ul><ul><li>2 week typical CAD-to-Ship Sheet Metal Assemblies </li></ul></ul><ul><ul><li>Production Verification w/DFM-DFA-DFT </li></ul></ul><ul><li>A Contract Manufacturer of Metal Products </li></ul><ul><ul><li>Fabricated Sheet metal </li></ul></ul><ul><ul><li>Stampings </li></ul></ul><ul><ul><li>Mechanical Assemblies </li></ul></ul><ul><ul><li>Power Bus bars </li></ul></ul><ul><ul><li>Machined (CNC Milled and Turned) </li></ul></ul>Who is Quality Tool ?
    3. 3. 2 Domestic Facilities South Dakota facility: 45,000 Sq Ft Saint Paul facility: 40,000 Sq Ft
    4. 4. Who is QTI Design & Prototype? <ul><li>Mechanical and Industrial Design Services </li></ul><ul><ul><li>A Division of Quality Tool, a Contract Manufacturer of Metal Products </li></ul></ul><ul><ul><li>Concept Through Production </li></ul></ul><ul><ul><li>Specializing in Sheet Metal Enclosures and Chassis </li></ul></ul><ul><ul><li>Mechanism Design </li></ul></ul><ul><ul><li>Plastic Design </li></ul></ul><ul><ul><li>Electro-Mechanical Design </li></ul></ul><ul><ul><li>Bus bar Design </li></ul></ul><ul><ul><li>Design for Manufacturability (DFM) </li></ul></ul><ul><ul><li>FEA for Thermal, Structural, or Fluid Flow </li></ul></ul><ul><ul><li>ISO Compliant </li></ul></ul><ul><ul><li>Quick-Turn Production Run Prototypes </li></ul></ul>
    5. 5. A Resource for Design <ul><li>Companies without Mechanical Engineering Capabilities: </li></ul><ul><ul><li>Cradle to Grave Design </li></ul></ul><ul><ul><li>Partner with Electronics Team </li></ul></ul><ul><li>Extension of Design Team: </li></ul><ul><ul><li>Limited Resources </li></ul></ul><ul><ul><li>Tight Timeframe </li></ul></ul><ul><ul><li>Specialty Project </li></ul></ul><ul><li>DFM Projects / Specializing in Sheet metal </li></ul><ul><li>FEA / CFD; Structural, Fluid, Thermal </li></ul>
    6. 6. <ul><li>Design Software </li></ul><ul><li>Pro/Engineer </li></ul><ul><li>SolidWorks </li></ul><ul><li>Flotherm - Thermal Analysis Software </li></ul><ul><li>ANSYS Icepak, Iceboard </li></ul><ul><li>Pro/Mechanica </li></ul><ul><li>CAD/CAM Software </li></ul><ul><li>Esprit </li></ul><ul><li>Radan / Radbend CNC </li></ul><ul><li>Gibbs </li></ul>Design and Manufacturing Software
    7. 7. QTI Design & Prototype Project Samples
    8. 8. Case Study: Electronic Enclosure Design The Challenge: Design and Build Medical Device <ul><li>Originally did not pass EMI </li></ul><ul><li>Kept contour design </li></ul><ul><li>Reduced components </li></ul><ul><li>Cost $150. </li></ul>
    9. 9. Case Study: DFM Analysis <ul><li>Designed by Industrial Design Firm </li></ul><ul><li>“ No-Quote” </li></ul><ul><li>Provided Costs Savings </li></ul><ul><li>Product Moved to Quality Tool for Manufacturing </li></ul>The Challenge: Redesign to Make Product Manufacturable.
    10. 10. Case Study – CFD/ Thermal Analysis <ul><li>Initial thermal analysis identified ‘hot spots’ using Flotherm CFD software. </li></ul><ul><li>QTI redesigned to add baffle and increase local velocity over hot components. </li></ul>
    11. 11. Case Study: Flush Rivets <ul><li>Punch Press </li></ul><ul><li>Rivet Gun </li></ul><ul><li>Permanent </li></ul><ul><li>Flush to Surface </li></ul><ul><li>Inexpensive Solution </li></ul>A B Top Bottom
    12. 12. Case Study: Latch and Levers <ul><li>Custom Designs </li></ul><ul><li>Blind Pluggable </li></ul><ul><li>Complex Electrical Interconnects </li></ul>
    13. 13. The Challenge: Solar driven Remote Power Supply to withstand harsh environments. Case Study: Electro-Mechanical Design <ul><li>Design and Sourced all components. </li></ul><ul><li>PCB Design Partner </li></ul><ul><li>Production Units Assembled at QTI </li></ul>
    14. 14. Case Study: Coordinate Measuring Machine <ul><li>The Challenge: </li></ul><ul><li>Design a New Metrology Product </li></ul><ul><li>Concept through Production </li></ul><ul><li>+400lb. Granite slab </li></ul><ul><li>Structural FEA </li></ul><ul><li>Manufactured at QT </li></ul>
    15. 15. Quick-Turn Prototyping & Production Verification Prototype Department
    16. 16. Machining/ Rapid-Prototype Capabilities <ul><li>South Dakota Facility </li></ul><ul><li>Low volume, quick-turn, custom clench hardware </li></ul><ul><li>CNC Milling, CNC Turning/Swiss Type High Speed Turning, Electrical Discharge, Manual </li></ul><ul><li>In-House Plastic Machining </li></ul><ul><li>SLA Rapid Prototypes with Local Firm </li></ul><ul><li>Production Run Plastic Components with Strategic Partner </li></ul>
    17. 17. Assembly Capabilities <ul><li>Hardware / punch press </li></ul><ul><li>Fixtures </li></ul><ul><li>Complicated assembly </li></ul><ul><li>ESD Compliant Area </li></ul><ul><ul><li>Fan Assembly </li></ul></ul><ul><ul><li>Motor Assembly </li></ul></ul><ul><ul><li>Electro-Mechanical Assembly </li></ul></ul><ul><li>3M / HP / Rosemount / GE / Strarent Networks </li></ul><ul><li>Source all materials (motors, fans, wire harnesses, etc.) </li></ul>
    18. 18. A Full Service Approach DESIGN COMPLETE PROJECT OR ASSISTS CUSTOMER IN DFM PROTOTYPE FABRICATES SOFT TOOLING INITIAL BUILDS DESIGN ITERATE UPDATES DESIGN OR GIVES FEEDBACK Soft Tooled DELIVERY QTI DESIGN ACTION QUALITY TOOL ACTION INVENTORY MANAGEMENT DESIGN RELEASE FOR PRODUCTION. QTI QUOTES TOOLING LEVEL and PART COST Mixed Tooling Hard Tooled

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