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# Math cement module_1

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calculations required for cement preparation machinery

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### Math cement module_1

1. 1. MathCement Module 1 Volume-1 : Cement plant No ofMathCement _2000 process calculations files Process calculation of plant Part -1 sections Book 200 MC_V1_B201_Quarry_TOC Quarry Section 6 MC_V1_B201_Quarry_1BIU Quarry Deposit Estimation MC_V1_B201_Quarry_1 Quarry Deposit Estimation MC_V1_B201_Quarry_2BIU Quarry - Excavator MC_V1_B201_Quarry_2 Quarry - Excavator MC_V1_B201_Quarry_3BIU_r3 Quarry - Dumper Calculations MC_V1_B201_Quarry_3_r3 Quarry - Dumper Calculations MC_V1_B202_Crushing_TOC Crushing Section 12 MC_V1_B202_Crushing_1BIU_ r5 Crusher and Auxiliaries Calculations MC_V1_B202_Crushing_1_r5 Crusher and Auxiliaries Calculations Single Rotor Hammer or Impact MC_V1_B202_Crushing_2BIU Crusher Calculations Single Rotor Hammer or Impact MC_V1_B202_Crushing_2 Crusher Calculations Calculation of power for existing crusher at different capacities - MC_V1_B202_Crushing_3BIU application of Rittingers law Calculation of power for existing crusher at different capacities - MC_V1_B202_Crushing_3 application of Rittingers law Calculation of power for existing crusher but to be used for different / changed material - application of MC_V1_B202_Crushing_4BIU Rittingers law Calculation of power for existing crusher but to be used for different / changed material - application of MC_V1_B202_Crushing_4 Rittingers law Calculation of throughput for Roll MC_V1_B202_Crushing_5BIU Crusher Calculation of throughput for Roll MC_V1_B202_Crushing_5 Crusher Double Rotor Hammer or Impact MC_V1_B202_Crushing_6BIU Crusher Calculations Double Rotor Hammer or Impact MC_V1_B202_Crushing_6 Crusher Calculations MC_V1_B203_Pre- blending_TOC Pre-blending Section 8 MC_V1_B203_Preblending_1BI Preblending and Stockpile Equipment - U Calculations
2. 2. Preblending and Stockpile Equipment -MC_V1_B203_Preblending_1 CalculationsMC_V1_B203_Preblending_2BI Stockpile capacities-Longitudinal withU trapizoidal cross section Stockpile capacities-Longitudinal withMC_V1_B203_Preblending_2 trapizoidal cross sectionMC_V1_B203_Preblending_3BI Stockpile capacities-Longitudinal withU triangular cross section Stockpile capacities-Longitudinal withMC_V1_B203_Preblending_3 triangular cross sectionMC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shapedU windrows -triangular sectionMC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shapedU windrows -triangular sectionMC_V1_B204_Rawmill_TOC Raw Mill Section 49 Bond Work Index of the various material based on bond test mill resultMC_V1_B204_RawMill_1_r4 dry basis Calculation of Power at Ball Mill Shaft for Raw Material,based on Bonds WorkMC_V1_B204_RawMill_2BIU Index Calculation of power at Ball Mill shaft for Raw material, based on Bonds workMC_V1_B204_RawMill_2 index Raw Mill and Auxiliary EquipmentMC_V1_B204_RawMill_3BIU Capacity Calculations Raw Mill and Auxiliary EquipmentMC_V1_B204_RawMill_3 Capacity Calculations Raw Material Drying - Estimation ofMC_V1_B204_RawMill_4BIU_r total moisture to be evaporated from3 feed Raw Material Drying - Estimation of total moisture to be evaporated fromMC_V1_B204_RawMill_4_r3 feed Raw Mill Heat Balance - Evaluation ofMC_V1_B204_RawMill_5BIU Hot Gas Requirement for Drying Raw Mill Heat Balance - Evaluation of HotMC_V1_B204_RawMill_5 Gas Requirement for Drying Calculation of Ball Mill PercentageMC_V1_B204_RawMill_6BIU Filling as per Measurement Calculation of Ball Mill PercentageMC_V1_B204_RawMill_6 Filling as per MeasurementMC_V1_B204_RawMill_7BIU Calculation of Grinding Ball SizeMC_V1_B204_RawMill_7 Calculation of Grinding Ball Size Specific Heat of Raw Material as aMC_V1_B204_RawMill_8BIU Function of Temperature Specific Heat of Raw Material as aMC_V1_B204_RawMill_8 Function of Temperature Estimation of specific power consumption, at mill shaft, based on the operating parameters of close circuitMC_V1_B204_RawMill_9BIU ball mill
3. 3. Estimation of specific power consumption, at mill shaft, based on the operating parameters of close circuitMC_V1_B204_RawMill_9 ball mill Calculation of mill power demand forMC_V1_B204_RawMill_10BIU_ desired output at specified feed andr3 product sizes, based on Bond Index. Calculation of mill power demand for desired output at specified feed andMC_V1_B204_RawMill_10_r4 product sizes, based on Bond Index.MC_V1_B204_RawMill_10_1BI Calculation of mill output for differentU feed and product sizes Calculation of mill output for differentMC_V1_B204_RawMill_10_1 feed and product sizes Calculation of Efficiency of Dynamic AirMC_V1_B204_RawMill_11BIU Separator Calculation of Efficiency of Dynamic AirMC_V1_B204_RawMill_11 Separator Average Piece Weight of GrindingMC_V1_B204_RawMill_12BIU Media Average Piece Weight of GrindingMC_V1_B204_RawMill_12 Media Ball Mill Critical Speed and Ball ChargeMC_V1_B204_RawMill_13BIU Calculations Ball Mill Critical Speed and Ball ChargeMC_V1_B204_RawMill_13 CalculationsMC_V1_B204_RawMill_14BIU_ Vertical Roller Mill -- Calculation ofr4 Power Vertical Roller Mill -- Calculation ofMC_V1_B204_RawMill_14_r4 PowerMC_V1_B204_RawMill_15BIU_ Radiation Loss in Raw Mill Heatr3 Balance Radiation Loss in Raw Mill HeatMC_V1_B204_RawMill_15_r3 Balance Calculation of false air coming intoMC_V1_B204_RawMill_16BIU grinding mill system Calculation of false air coming intoMC_V1_B204_RawMill_16 grinding mill system Calculation of water pressure at nozzle over material bed of Vertical Roller MillMC_V1_B204_RawMill_17BIU with supply from overhead tank Calculation of water pressure at nozzle over material bed of Vertical Roller MillMC_V1_B204_RawMill_17 with supply from overhead tank Calculation of retention time of materialMC_V1_B204_RawMill_18BIU in a two compartment ball mill Calculation of retention time of materialMC_V1_B204_RawMill_18 in a two compartment ball mill Rosin-Rammler equation -calculation ofMC_V1_B204_RawMill_19BIU_ predicted residue on sieve and variatonr1 calculations
4. 4. Rosin-Rammler equation -calculation of predicted residue on sieve and variatonMC_V1_B204_RawMill_19_r1 calculations Calculation of mean diameter of fineMC_V1_B204_RawMill_20BIU ground particles Calculation of mean diameter of fineMC_V1_B204_RawMill_20 ground particlesMC_V1_B204_RawMill_21BIU_ Calculation of auxiliary drive rating ofr1 Ball Mill for raw grinding Calculation of auxiliary drive rating ofMC_V1_B204_RawMill_21_r1 Ball Mill for raw grindingMC_V1_B204_RawMill_22BIU_ Calculation of makeup charge or ballr2 mills Calculation of makeup charge or ballMC_V1_B204_RawMill_22_r2 millsMC_V1_B204_RawMill_23BIU_ Calculation of wear rate of grindingr1 balls in ball mills Calculation of wear rate of grindingMC_V1_B204_RawMill_23_r1 balls in ball mills Calculation of Recirculation Air in RawMC_V1_B204_RawMill_24BIU Grinding Vertical Roller Mill Calculation of Recirculation Air in RawMC_V1_B204_RawMill_24 Grinding Vertical Roller MillMC_V1_B205_Blending_TOC Blending and Storage Section 8 Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity forMC_V1_B205_Blending_1BIU Raw-meal preparation Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity forMC_V1_B205_Blending_1 Raw-meal preparationMC_V1_B205_Blending_2BIU_r Calculation of Kiln Feed Raw-meal3 Systems Calculation of Kiln Feed Raw-mealMC_V1_B205_Blending_2_r3 Systems Calculation of Kiln Feed Raw-mealMC_V1_B205_Blending_3BIU Quantity Calculation of Kiln Feed Raw-mealMC_V1_B205_Blending_3 QuantityMC_V1_B205_Blending_4BIU_r Calculation of blending factor by2 methods of standard deviation Calculation of blending factor byMC_V1_B205_Blending_4_r2 methods of standard deviationMC_V1_B206_Kilnfeed_TOC Kiln-feed Section 2MC_V1_B206_Kilnfeed_1BIU_r Locating feeding point of material into3 Preheater Gas ducts Locating feeding point of material intoMC_V1_B206_Kilnfeed_1_r3 Preheater Gas ducts Clinkerisation (kiln,pre-MC_V1_B207_Clinker_TOC heater)Section 49