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T3 3 roberto_montanari_logistics_optmization_fmcg

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  • 1. LOGISTICS OPTIMIZATION AND SUPPLY CHAIN MANAGEMENT THROUGH RFID IN THE ITALIAN FMCG INDUSTRY: A RESEARCH ROADMAP Prof. Roberto Montanari Eng. Andrea Volpi Dipartimento di Ingegneria Industriale Università degli Studi di Parma ITALY
  • 2. Agenda The RFID Lab of the University of Parma The equipment The technology providers The institutional and media partners The RFID Lab Board of Advisor The “RFID – Warehouse” research project The project’s objectives The reengineered processes The methodological approach Conclusion and future research directions
  • 3. The RFID Lab of the University of Parma
    • Founded and headed in May 2006 by Professor Antonio Rizzi
    • 1500 sqft area in Industrial Engineering Department of the University of Parma
    • RFID Lab is first Italian lab (of only 2) authorized to operate in the UHF 865 – 868 MHz
    • Major topics - research and education in the RFID field.
            • technology transfer to end users and tech porviders
  • 4. The RFID Lab of the University of Parma THE EQUIPMENT
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
    A 75 ft closed loop roller conveyor for cases, high speed conveyor up to 600 ft/min compliant with Wal Mart Mandate
  • 5. The RFID Lab of the University of Parma THE EQUIPMENT A 3 way automated high speed sortation system
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 6. The RFID Lab of the University of Parma THE EQUIPMENT A 2 way linear roller conveyor for pallets
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 7. The RFID Lab of the University of Parma THE EQUIPMENT A rotating table wrapping machine for pallets
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 8. The RFID Lab of the University of Parma THE EQUIPMENT A double depth Drive-In storage rack, with 4 aisles and 3 levels
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 9. The RFID Lab of the University of Parma THE EQUIPMENT A shipping/receiving dock door with automated door opening/closing system
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 10. The RFID Lab of the University of Parma THE EQUIPMENT An electric powered walkie Fork Lift Truck with forward straddles
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 11. The RFID Lab of the University of Parma THE EQUIPMENT 3 Sun Fire servers and networking hardware
    • Closed loop roller conveyor
    • Sortation system
    • Pallet conveyor
    • Wrapping machine
    • Storage system
    • Receiving dock
    • Material handling equipment
    • IT equipments
  • 12. The RFID Lab of the University of Parma THE TECHNOLOGY PROVIDERS THE INSTITUTIONAL AND MEDIA PARTNERS THE RFID LAB BOARD OF ADVISOR THE RFID LAB STRUCTURE
  • 13. The RFID Lab of the University of Parma THE TECHNOLOGY PROVIDERS Spin off company of the University of Parma Its mission is to supply RFID integrate solutions
  • 14. The RFID Lab of the University of Parma INSTITUTIONAL AND MEDIA PARTNERS
  • 15. The RFID Lab of the University of Parma THE RFID LAB BOARD OF ADVISOR
  • 16. The “RFID – Warehouse” research project THE PROJECT’S OBJECTIVES AND GANTT CHART
    • To assess the technical feasibility of reengineered logistics processes
    • To assess quantitatively the improvements brought in by the technology in
    • the FMCG industry
    • To develop the necessary groundwork for a pilot in the FMCG industry,
    • involving manufacturers, 3PL and retailers’ production sites and distribution
    • centres.
  • 17. The “RFID – Warehouse” research project The reengineered processes 11 representative logistics processes are reengineered according to a case level tagging deployment scheme. Labelling Palletizing Receiving Storage Replenishment Order selection Checking Packing Staging Shipping Marking
  • 18. The “RFID – Warehouse” research project The methodological approach Physical engineering Processes definition Integration and software development BoA Endorsement Simulation BoA Endorsement Structure of the RFID Warehouse Management System Process 1 Process n … . Process 4 Process 3 Process 2 structured EPC data Process Middleware Process Configuration and Control adapter RFID hw adapter PLC adapter … Architecture of the software components for a process
    • Three main software components according to the three-level hierarchical structure :
    • Process Configuration and Control (PCC),
    • Process Middleware (PMW) and
    • Adapters
  • 19.  
  • 20. Conclusion and future research directions The research roadmap RFID W project L A B P I L O T S RFID DS project LP project SCP project 2Q 2006  1Q 2007 2Q 2007  2Q 2008 2Q 2008  2Q 2009 Legend: RFID W: RFID Warehouse RFID DS: RFID Department Store LP: Logistic Pilot SCP: Supply Chain Pilot Schedule
  • 21. Thank you Hope to see You soon in Parma at RFID Lab Roberto Montanari Professor of Industrial Plants Department of Industrial Engineering University of Parma Address: Parco Area delle Scienze 181/a 43100 - Parma - ITALY Phone: +39-521905851 [email_address]