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Uniclass                         EPIC
                 L41121+L412:N32          D1121+D122:Y42

                 CI/SfB
                          (31.5)+(37.5)     X   (K2)+(K3)


                                           January 2004




Guide to High Performance
         Door Applications
Doors




PROMAT UK LIMITED   Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                 CONTENTS



    C O N T E N T S       INTRODUCTION
                          ● Promat high performance steel doors



                          PRODUCT SELECTOR
                          ● Product selector by market sector



                          PROMAT DURASTEEL® DOOR RANGE
                          ● Introduction

                          ● DURAFIRE® DD 120/240
                                                                                      3
                          ● DURAFIRE® DD 240 slider

                          ● DURAFIRE® DD 240 trap

                          ● DURAFIRE® DD 120/240 shutter

                          ● DURASECURE DD 3/4/5

                          ● DURASECURE DD trap



                          STANDARD OPTIONS AND ACCESSORIES
                          ● DD options and accessories



                          ADDITIONAL INFORMATION


                          PROMAT DURASTEEL® BLAST DOOR RANGE
                          ● Introduction

                          ● DBD blast tables

                          ● DURABLAST DBD




Customer Services Tel: 01344 381381 Fax: 01344 381380             PROMAT UK LIMITED
INTRODUCTION                                                                          Doors




4




    INTRODUCTION
    Promat UK Limited, a leader in passive fire protection                  Promat’s commitment to technical excellence is the driving
    solutions, also produce a comprehensive range of high                   force behind the company. Equally, there is a concern for
    performance steel doorsets for commercial and industrial                quality in all its forms; quality of materials, quality of
    applications.                                                           production, quality of its people and even quality of the
                                                                            environment. And as you would expect, Promat is a BS EN
    Promat has long been involved in establishing standards
                                                                            ISO 9000 registered company.
    for performance of building systems world-wide, working
    closely with British and International bodies. The result is a          For further information contact the Promat UK Limited
    range of tested and proven products and systems that show               Technical Services Department.
    exceptional performance characteristics for fire, impact, blast,
    and security.

    Promat’s expertise is now recognised in many countries
    across the world and the company has its own sales and
    marketing operations in Europe, Australasia and the Far East.




    PROMAT UK LIMITED                                                Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                                    PRODUCT SELECTOR



PRODUCT SELECTOR
                                 Commercial             Light Industrial             Heavy Industrial            Special Applications




                            Pharmaceutical Manufacturing
                            Sports Stadiums/Grounds




                            Petrochemical Exploration
                            Petrochemical Production
                            Underground Stations
                            Offices/Office Blocks




                            Colleges/Universities
                            Temporary Buildings




                            Power Transmission
                            Private Health Care
                            Public Health Care

                            Sports Complexes
                            Retail Units/Shops
                            Cinemas/Theatres

                            Shopping Centres
       Product Type




                            Water Authorities
                            Food Processing




                            Power Stations
                            Police Stations
                            Page Number




                            Storage Units

                            Telecom
                            Schools

                            Airports




                            Railway
                            Tunnels




                            Tunnels
                            Prisons
                            Hotels




                            MOD
DURAFIRE® DD 120             6           ●   ●                   ●           ●           ●   ●       ●           ●                   ●   ●
DURAFIRE® DD 240             6                                                                                       ●   ●   ●   ●   ●   ●   ●   5
DURAFIRE® DD 240 Slider      6                                                       ●                           ●   ●       ●   ●   ●   ●   ●
DURAFIRE® DD 240 Trap        7           ●                   ●   ●   ●       ●       ●       ●               ●   ●   ●   ●           ●   ●   ●
DURAFIRE® DD 120 Shutter     7                                               ●   ●               ●   ●   ●   ●   ●           ●   ●   ●
DURAFIRE® DD 240 Shutter     7                                               ●                   ●   ●   ●                   ●   ●   ●   ●
DURASECURE DD 3              7   ●   ●   ●   ●           ●   ●   ●   ●   ●   ●   ●       ●   ●       ●   ●   ●       ●   ●   ●   ●       ●
DURASECURE DD 4              7                                               ●           ●                   ●   ●   ●   ●   ●   ●   ●   ●   ●
DURASECURE DD 5              7                                                                               ●   ●   ●   ●   ●   ●   ●   ●   ●
DURASECURE DD Trap           7   ●       ●   ●               ●   ●       ●   ●   ●   ●                   ●   ●   ●   ●   ●   ●   ●   ●   ●   ●
DURABLAST DBD               19                                                                           ●       ●   ●   ●   ●   ●   ●   ●   ●




Customer Services Tel: 01344 381381 Fax: 01344 381380                                                        PROMAT UK LIMITED
PROMAT DURASTEEL® DOOR RANGE                                                    Doors



    The DD range of high performance steel doors is unique to              The DD range can be specified and supplied with standard
    Promat UK Limited. The manufacturing process, along with               ironmongery but the flexibility in design and manufacture
    the design of the products, offers flexibility in configurations       allows for a range of options – refer to Pages 14 - 17.
    and performance. Each doorset can be purpose built to the
    client’s exact specification, enabling virtually any shape or          DURAFIRE® DD 120/240
    size to be created to meet the project requirements.                   Promat has conducted extensive fire resistance tests on a
                                                                           range of sizes and configurations of hinged steel doorsets.
    The range covers single and multiple leaf constructions for
                                                                           The independent certification of these products ensures that
    internal and external use and offers some of the highest fire
                                                                           the doorset will prevent the spread of fire from one
    and security ratings in the industry.
                                                                           compartment to another, reducing loss of property and
6   The DD range of doorsets can be supplied as an integral                ensuring safe emergency escape for personnel. The
    part of the DURASTEEL fire protection system or as an
                              ®
                                                                           DURAFIRE® DD range of hinged products are certified to
    individual item suitable for fixing into timber or steel stud          BS 476: Part 22: 1987 for up to 240 minutes integrity and
    partitions and brick or blockwork apertures.                           to SOLAS and IMO standards.

    These products have been designed with quality and                     The range covers single and double leaf constructions
    performance in mind. The high impact resistance and                    for internal and external uses. The unique design of the
    durability of the DURASTEEL sheet means that, once
                                   ®
                                                                           DURAFIRE® DD products enables great flexibility in
    installed, they are virtually maintenance free. With a history         manufacture, allowing almost any shape or size to
    of projects over 35 years, DD doorsets have a proven                   be produced.
    track record.
                                                                             DURAFIRE® DD 240 SLIDER
                                                                             The DURAFIRE® DD 240 Slider has its principal application
                                                                             as movable sections of a DURASTEEL® fire protection
                                                                             system. The DURAFIRE® DD 240 Sliders are certified to
                                                                             BS 476: Part 22: 1987 for up to 240 minutes integrity and
                                                                             are ideally suited to medium and heavy duty industrial
                                                                             situations in power generation and industrial buildings.

                                                                             One of the main benefits of these sliding doors is that they
                                                                             can be produced to much larger dimensions than
                                                                             conventional hinged doorsets, offering access to large
                                                                             plant and machinery etc, whilst retaining the specified fire
                                                                             performance of the compartment wall. These doorsets can
                                                                             be designed to incorporate a wicket door for personnel
                                                                             access. The unique design of the DURAFIRE® DD 240
                                                                             slider enables manufacture of a variety of configurations for
                                                                             both horizontal and vertical sliding in single and double leaf
                                                                             constructions.

                                                                             The DURAFIRE® DD 240 Slider door range is supplied with
                                                                             a counterbalance system to ensure a controlled closure.
                                                                             If required, fusible links and electro-magnetic devices can
                                                                             be incorporated in the design to provide fail-safe
            Promat DURAFIRE DD 240 Slider                                    operation.


    PROMAT UK LIMITED                                               Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                              PROMAT DURASTEEL® DOOR RANGE



                                                                                  All shutters are supplied with a
                                                                                  counterbalance system to ensure a
                                                                                  controlled closure. If required, fusible links
                                                                                  and electro-magnetic devices can be
                                                                                  incorporated in the design to provide fail-
                                                                                  safe operation.


                                                                                  DURASECURE DD 3/4/5
                                                                                  The DURASECURE DD range provides
                                                                                  outstanding resistance to intruder attack.
                                                                                  These doorsets also provide a fire               7
                                                                                  performance of 120 minutes integrity.

                                                                                  Depending on client requirements, Promat
                                                                                  can offer:
                                                                                  ●      Grade 3 (DURASECURE DD 3),
                                                                                  ●      Grade 4 (DURASECURE DD 4)
                                                                                  ●      Grade 5 (DURASECURE DD 5).


                                                                                  DURASECURE DD TRAP
                                                                                  The DURASECURE DD Trap door is the
                                                                                  product of Promat’s relationship and
                           Promat DURAFIRE® DD 240
                                                                                  commitment to specific client development
DURAFIRE® DD 240 TRAP                                           to meet a unique performance specification for security and
The unique design of the DURAFIRE® DD 240 Trap enables
                                                                fire rated trap doors.
flexibility in manufacture allowing almost any shape or size
to be produced. A range of configurations with single and       Incorporating a heavy duty leaf with a 3-way shoot bolt

multiple leaf constructions are available. The DURAFIRE® DD     mechanism and pin hinge, the doorset offers an enhanced

240 Trap is certified to BS 476: Part 22: 1987 for up to 240    level of security to British Telecom test standards. The trap

minutes integrity.                                              doors are designed to withstand medium traffic loads
                                                                and can be set up to provide assisted opening for panic
The DURAFIRE DD 240 Trap can be supplied with standard
                                                                escape situations.
ironmongery but the flexibility in design and manufacture
allows for a range of options. Gas struts can be provided
where controlled closure is required. Doors can also be
designed to withstand light traffic loads and with a flush
face and pivot hinge to avoid trip hazards.


DURAFIRE® DD 120 AND 240 SHUTTER
The DURAFIRE® DD 120 and 240 Shutters are ideal for
incorporation into industrial fire protection systems,
particularly where conveyor belts penetrate compartment
walls. The design of the DURAFIRE® DD 240 Shutter allows
the manufacture of a variety of configurations, both dropping
and rising to close, dependent on the application.


Customer Services Tel: 01344 381381 Fax: 01344 381380                                                   PROMAT UK LIMITED
DURAFIRE® DD 120/240                                                                     Doors



    STANDARD SPECIFICATION
      Leaf:              Overall thickness:                    28mm
                         Material:                             9.5mm thick DURASTEEL® sheet
                         Jointing construction:                Mitred and welded

      Frame:             Overall frame depth:                  60mm (FR7) (FR11)
                         Material:                             60 x 60 x 6mm thick angle section
                         Jointing:                             Mitred and welding joints or cleated constructions
                         Type and configuration:               Single rebate/3-sided frame
                         Threshold plate:                      70 x 10mm thick MS plate (FR15)

      Finish:            Frame and leaf:                       Standard shop-applied zinc based primer, ready for site painting (P3)

8     Ironmongery:                                             Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates.
                                                               2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on double
                                                               leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way
                                                               shoot bolts

      Certification:                                           BS 476: Part 22: 1987




      Dimensional Details            Ref      Single Leaf          Example            Double Leaf           Example
                                               Doorset            Calculation          Doorset            Calculation

      Structural opening width       A             A                  900                    A               1800mm

      Structural opening height      B             B                 2100                    B               2100mm

      Overall frame width            C        (A - 8 = C)             892              (A - 8 = C)           1792mm

      Overall frame height           D        (B - 6 = D)            2094              (B - 6 = D)           2094mm

      Door leaf width                E        (A - 25 = E)            875            ((A - 30)/2 = E)         885mm

      Door leaf height               F        (B - 35 = F)           2065              (B - 35 = F)          2065mm
      Note: For maximum leaf sizes and configurations, please refer to page 15.
      Calculations based on standard specification.




       Single Leaf                                             Double Leaf                                                   DD 120 / DD 240


    PROMAT UK LIMITED                                                     Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                                      DURAFIRE® DD 240 SLIDER



STANDARD SPECIFICATION
   Leaf:             Overall thickness:                      28mm
                     Material:                               9.5mm thick DURASTEEL® sheet
                     Jointing construction:                  Mitred and welded

   Frame:            Overall frame depth:                    80mm
                     Material:                               80 x 40 x 80 x 6mm thick Z-section
                     Jointing:                               Mitred and welding joints
                     Type and configuration:                 Single rebate/3-sided frame
                     Threshold plate:                        Not as standard

   Finish:           Frame and leaf:                         Standard shop applied zinc based primer, ready for site painting (P3)

   Ironmongery:                                              Heavy duty mild steel track and rollers recessed handle and bottom guide rollers.   9
                                                             Standard weight counterbalance system and thermo-fusible link

   Certification:                                            BS 476: Part 22: 1987



   Dimensional Details                        Ref                Single Leaf                 Example
                                            Doorset                                        Calculation

   Structural opening width                     A                      A                      920mm

   Structural opening height                    B                      B                     2100mm

   Door leaf width                              C               (A + 340 = C)                1260mm

   Door leaf leading edge height                D               (B + 212 = D)                2312mm

   Door leaf trailing edge height               E               (C/30 + D = E)               2354mm

   Frame leading edge height                    F                (B + 272 = F)               2372mm

   Frame trailing edge height                   G               (H/30 + F = G)               2451mm

   Frame Length                                 H              ((2 x A) + 536 = H)            2376mm
   Note: For maximum leaf sizes, configurations and options, please refer to page 15.
   Calculations based on standard specification.
                                                         D




                                                                                                                           DD 240 Slider



Customer Services Tel: 01344 381381 Fax: 01344 381380                                                                      PROMAT UK LIMITED
DURAFIRE® DD 120/240 TRAP                                                                Doors



     STANDARD SPECIFICATION
       Leaf:             Overall thickness:                    28mm
                         Material:                             9.5mm thick DURASTEEL® sheet
                         Jointing construction:                Mitred and welded

       Frame:            Overall frame depth:                  60mm (FR7)
                         Material:                             60 x 60 x 6mm thick angle section
                         Jointing:                             Mitred and welding
                         Type and configuration:               Single rebate/4-sided frame

       Finish:           Frame and leaf:                       Standard shop applied zinc based primer, ready for site painting (P3)

       Ironmongery:                                            2 no. hook and ride hinges per leaf and recessed pull handle
10     Certification:                                          BS 476: Part 22: 1987




       Dimensional Details                    Ref               Single Leaf                  Example
                                                                 Doorset                   Calculation

       Structural opening width                A                      A                         900mm

       Structural opening height               B                      B                       1000mm

       Overall frame width                     C                 (A - 8 = C)                    892mm

       Overall frame length                    D                (B - 8 = D)                     992mm

       Door leaf width                         E                (A - 25 = E)                    875mm

       Door leaf length                        H                 (B - 26 = F)                   974mm
       Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department
       Calculations based on standard specification.




                                                                                                                        DD240 Trap


     PROMAT UK LIMITED                                                     Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                DURAFIRE® DD 120 & DD 240 SHUTTER



STANDARD SPECIFICATION
   Leaf:             Overall thickness:                    12mm (DD120) 28mm (DD240)
                     Material:                             9.5mm thick DURASTEEL® sheet
                     Jointing construction:                Mitred and welded

   Frame:            Overall frame depth:                  80mm
                     Material:                             45 x 80 x 45 x 6mm thick Z-section/25 x 15 x 3mm thick angle section
                     Jointing:                             Mitred and welded joints
                     Type and configuration:               3-sided frame with trailing edge flame trap

   Finish:           Frame and leaf:                       Standard shop applied zinc based primer, ready for site painting (P3)

   Ironmongery:                                            Standard weight counterbalance system, heavy duty mild steel track

   Certification:                                          BS 476: Part 22: 1987                                                            11



   Dimensional Details                    Ref               Single Leaf                  Example
                                                             Doorset                   Calculation

   Structural opening width                A                      A                         920mm

   Structural opening height               B                      B                         900mm

   Overall frame width                     C                (A + 92 = C)                  1012mm

   Overall frame length                    D               (B + 96 = D)                     996mm

   Door leaf width                         E              ((B + D + 92 = E)               1988mm

   Door leaf length                        F               (A + 178 = F)                  1098mm
   Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department
   Calculations based on standard specification.




                                                                                            DD120                   DD240

Customer Services Tel: 01344 381381 Fax: 01344 381380                                                                   PROMAT UK LIMITED
DURASECURE DD 3 / DD 4 / DD 5                                                          Doors



     STANDARD SPECIFICATION
       Leaf:             Overall thickness:                    28mm
                         Material:                             9.5mm thick DURASTEEL® sheet
                         Core material:                        Security Steel
                         Jointing construction:                Mitred and welded
       Frame:            Overall frame depth:                  75mm (FR9, FR13)
                         Material:                             75 x 50 x 6mm thick channel section
                         Jointing:                             Mitred and welded joints
                         Type and configuration:               3-sided frame with trailing edge flame trap

       Finish:           Frame and leaf:                       Standard shop applied zinc based primer, ready for site painting (P3)
       Ironmongery:                                            Leaf fitted with 3-way shoot bolt mechanism with security dead bolt, handle
12
                                                               set and rose plates. 3 no. hook and ride hinges and 1 no. hinge keep per leaf.
                                                               Lock fitted with security cover plates

       Certification:                                          LPS 1175 Grades 3/4/5



       Dimensional Details                    Ref               Single Leaf                  Example
                                                                 Doorset                   Calculation

       Structural opening width                A                      A                         900mm

       Structural opening height               B                      B                       2100mm

       Overall frame width                     C                 (A - 8 = C)                    892mm

       Overall frame length                    D                (B - 6 = D)                   2094mm

       Door leaf width                         E                ((A - 113 = E)                  787mm

       Door leaf length                        F                (B - 76 = F)                  2021mm
       Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department
       Calculations based on standard specification.




       Single Leaf                                                                               DD 3 / DD 4 / DD 5


     PROMAT UK LIMITED                                                     Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                                            DURASECURE DD TRAP



STANDARD SPECIFICATION
   Leaf:             Overall thickness:                    45mm
                     Material:                             10mm thick security plate
                     Jointing construction:                Mitred and welded
   Frame:            Overall frame depth:                  185mm
                     Material:                             50 x 130 x 50 x 6mm thick Z-section,35 x 90 x 39 x 6mm thick channel section
                     Jointing:                             Mitred and welded joints
                     Type and configuration:               Single rebated/4-sided frame

   Finish:           Frame and leaf:                       Hot dip galvanised (P7)

   Ironmongery:                                            Leaf fitted with 3-way shoot bolt mechanism, removable handle. Special pin hinge,

                                                           2 no. gas struts                                                                    13
   Certification:                                          British Telecom Standard Performance Enhanced Level




   Dimensional Details                    Ref               Single Leaf                  Example
                                                             Doorset                   Calculation

   Structural opening width                A                      A                         610mm

   Structural opening height               B                      B                         610mm

   Overall frame width                     C               (A + 220 = C)                    830mm

   Overall frame length                    D               (B + 248 = D)                    858mm

   Door leaf width                         E               ((A + 326 = E)                   936mm

   Door leaf length                        F               (B + 326) = F                    936mm
   Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department
   Calculations based on standard specification.




                                                                                                                       DD Trap


Customer Services Tel: 01344 381381 Fax: 01344 381380                                                                  PROMAT UK LIMITED
DURASTEEL® DOOR OPTIONS                                                 Doors



     VISION PANELS                                                   LOUVRE PANELS




      100 x 150mm            400 x 400mm                               500 x 500mm           500 x 500mm
14




      100 x 300mm          2 no. 100 x 300mm                          2 no. 500 x 500mm       Fully louvred



     The vision panel details are applicable to the                  The louvre panel details shown are part of Promat’s
     DURAFIRE DD, range.
                ®
                                                                     standard range.

     The vision panel details shown are Promat’s standard range.     For louvre panels shapes and sizes outside this range please
     For vision panel shapes and sizes outside this range please     refer to Promat’s Technical Services Department.
     refer to Promat’s Technical Services Department.




     PROMAT UK LIMITED                                        Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                     DURASTEEL® DOOR OPTIONS




HANDING TERMINOLOGY

The importance of understanding
doorset handings can never be
understated.

The direction of the swing and the
position of the hinges identify the
handing of a doorset.

Example: when the door leaf opens
toward the operator and the hinges are                                                                                   15
visible on the left-hand side the doorset
is deemed to be left hand hung.                         Left hand hung                        Right hand hung



HANDINGS AND CONFIGURATIONS – SINGLE LEAF DURAFIRE® DD 120/240 DOORSETS

                                                             Door leaf handing                      Max leaf size


         Description                   Ref      Left hand hung            Right hand hung       Width           Height

   DD 120 latched, single             LSASD
                                                                                                 1100            3000
  acting, single leaf doorset

   DD 240 latched, single             LSASD
                                                                                                 1500            4000
  acting, single leaf doorset


HANDINGS AND CONFIGURATIONS – DOUBLE LEAF DURAFIRE® DD 120/240 DOORSETS

                                                             Door leaf handing                      Max leaf size


         Description                   Ref      Left hand active         Right hand active      Width           Height

   DD 120 latched, single             LSADD
                                                                                                 1100            3000
 acting, double leaf doorset

   DD 240 latched, single             LSADD
                                                                                                 1500            4000
 acting, double leaf doorset

HANDINGS AND CONFIGURATIONS – SINGLE LEAF DURAFIRE® DD 240 SLIDER

                                                            Door leaf handing                      Max leaf size


        Description                    Ref     Left hand sliding         Right hand sliding     Width           Height

  DD 240 slider unlatched,            ULSD
                                                                                                 5000            5000
    single sliding doorset




Customer Services Tel: 01344 381381 Fax: 01344 381380                                            PROMAT UK LIMITED
DD FRAME AND FIXING DETAILS                                                           Doors




                 Jamb Details                                     Head Details                                      Cill Details




                  FR7 Reveal Fixing                                FR11 Reveal Fixing
                60 x 60 x 6 MS Angle                                                                            FR15 Surface fixed
16                                                                60 x 60 x 6 MS Angle
                                                                                                                 70 x 10 flat plate




                   FR8 Face Fixing
                60 x 60 x 6 MS Angle

                                                                   FR12 Face Fixing
                                                                 60 x 60 x 6 MS Angle


                                                                                                                 FR16 Recessed
                                                                                                                 70 x 10 flat plate




                  FR9 Hidden Fixing
               75 x 50 x 6 MS Channel

                                                                  FR13 Hidden Fixing
                                                                75 x 50 x 6 MS Channel




                 FR10 Reveal Fixing                                FR14 Reveal Fixing
               75 x 50 x 6 MS Channel                            75 x 50 x 6 MS Channel


      The frame options above are based on industry standards. Specification profiles can be developed on request.
      The fixing details shown above are on typical backgrounds such as concrete block. For fixing details into alternative
      apertures, constructions and materials, refer to Promat Technical Services Department.

      As standard, the frame is fabricated as a 3-sided construction, with a head, hinges side and lock side jamb. Threshold plates are not
      standard but can easily be incorporated within the construction upon request. The threshold can be formed from a flat or rebated steel
      or aluminium plate or with a fourth side of the frame.




     PROMAT UK LIMITED                                                Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                    DD FINISH & IRONMONGERY OPTIONS



DD FINISH OPTIONS

 Ref                   Finish Description                                             Each of the product types within the DD range have a
 P2                    Grey zinc based primer                                         standard finish detailed in the product specification. The
 P3                    Blue zinc based primer                                         finish options table gives a list of alternative standard finishes
 P4                    Two pack polyurethane – RAL/BS colours                         available for the range.
 P5                    Brushed stainless steel

 P7                    Hot dip galvanised – frame only
 P8                    Shot blast and zinc spray



IRONMONGERY OPTIONS                                                                                                                                                                                                                                                                                                                                                                                17




                                                                                                                                                                                                                                                                                                                                  Double cylinder with thumbturn
                                                                                                                                                                                                                                                                                                   Double cylinder key operated
                                                                                                                                                                                                                                                                      Half cylinder key operated
                                                                                                                Mortice 3-way shoot bolt




                                                                                                                                                                                                                    Chubb mortice deadbolt
                                                                                                                                                                      Leo lockable handle set




                                                                                                                                                                                                                                             Union mortice deadbolt




                                                                                                                                                                                                                                                                                                                                                                                Escutcheon plate
                                                                                                                                                                                                Circular cylinder
                                                                                                                                                       Lever handle




                                                                                                                                                                                                                                                                                                                                                                   Rose plate
                                                                                                                                           Panic bar
            Set Type                                                  Description

                                   Face side    Key retracts deadbolt, lever retracts shootbolt
             DD – A1                                                                                            ●                                      ●                                                            ●                                                                                                                                              ●            ●
                                   Far side     No operation
                                   Face side    Key retracts deadbolt, lever retracts shootbolt
             DD – A2                                                                                            ●                                      ●                                                                                     ●                        ●                                                                                            ●            ●
                                   Far Side     No operation
                                   Face side    Key retracts deadbolt, lever retracts shootbolt
             DD – B1                                                                                            ●                                      ●                                                            ●                                                                                                                                              ●            ●
                                   Far side     Key retracts deadbolt, lever retracts shootbolt
                                   Face side    Key retracts deadbolt, lever retracts shootbolt
             DD – B2                                                                                            ●                                      ●                                                                                     ●                                                     ●                                                               ●            ●
                                   Far side     Key retracts deadbolt, lever retracts shootbolt
                                   Face side    Key retracts deadbolt, lever retracts shootbolt
             DD – E                                                                                             ●                                      ●                                                                                     ●                                                                                    ●                                ●            ●
                                   Far side     Thumbturn retracts deadbolt, handle retracts shootbolt
                                   Face side    Key releases handle, handle retracts shootbolt
             DD – G                                                                                             ●                          ●                          ●                         ●                                                                                                                                                                  ●
                                   Far side     Panic bar retracts shootbolt
                                   Face side    Lever retracts shootbolt
             DD – L                                                                                             ●                                      ●                                                                                                                                                                                                           ●
                                   Far side     Lever retracts shootbolt
                                   Face side    No operation
             DD – T                                                                                                                        ●           ●
                                   Far side     Panic bar retracts shootbolt
                                   Face side    Lever retracts shootbolt
             DD – U                                                                                             ●                          ●           ●                                                                                                                                                                                                           ●
                                   Far side     Panic bar retracts shootbolt

The above table gives details of our standard ironmongery options which are based on the most commonly used functions.

For further details on ironmongery including: closers, locks, handle sets, panic functions, hold open devices, door stops, kick plates, smoke and weather seals,
hinges, suited and master keyed cylinders, please contact Promat Technical Services Department.




Customer Services Tel: 01344 381381 Fax: 01344 381380                                                                                                                                                               PROMAT UK LIMITED
BESPOKE DOORSETS                                                            Doors



     This Guide aims to provide an understanding of the standard          TECHNICAL AND DESIGN SUPPORT SERVICES
     door specifications that Promat can provide for applications         For technical enquires, designs advice contact Promat
     such as fire, impact, blast and security.                            Technical Services Department, telephone: 01933 271476 or
                                                                          fax: 01933 276790.
     Although this Guide details standard door specifications,
     Promat specialises in the manufacture of bespoke doorsets
                                                                          SALES ENQUIRES
     (i.e. no standard sizes, shapes, finishes or function) and aims
                                                                          Promat’s Sales Department, telephone: 01344 381381 or
     to provide a door solution for any situation.
                                                                          fax: 01344 381380.
     For your specialist door requirements contact Promat’s
     Technical Services Department on: telephone: 01933 271476
     or fax: 01933 276790.
18
     INSTALLATION
     All doorsets should be installed in accordance with our
     recommended installation instructions.

     For installation instructions or details of our recommended
     installers please contact Promat’s Technical Services
     Department, telephone: 01933 271476 or
     fax: 01933 276790.




                                                                                            DURAFIRE® DD Sliding Trap




                   DURAFIRE® DD Sliding Folding Door




     PROMAT UK LIMITED                                             Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                   DURASTEEL® BLAST DOOR RANGE




                                                                                                                                     19




                                         Promat DURABLAST DBD – BRE Cardington Blast Door Test


Man-made disasters are often harrowing and tragic events.            The DURABLAST DBD range has been independently tested
Yet from them we gain valuable lessons which can lead to             at the Building Research Establishment at Cardington
improved legislation.                                                specifically for the offshore market. However, these products
                                                                     can also be used in a diverse range of industrial and
Whether the applications are industrial, commercial or
                                                                     commercial applications, including power generation,
domestic, fire, explosion, hazardous emissions and terrorist
                                                                     chemical and paint plants, control room protection, defence
activity all have to be taken into account by today’s
                                                                     establishments and anti-terrorist installations.
engineers. The benefits of such safety improvements result
in reduced risk, reduced loss and reduced cost to lives,             The DURABLAST DBD range can be supplied as an integral
property and the environment.                                        part of the DURASTEEL® FIREBLAST® system or as an
                                                                     individual item to be fitted into any blast resistant
For example, one system developed to protect against such
                                                                     construction. The range covers single and double leaf
situations is Promat’s DURABLAST DBD range of blast
                                                                     constructions for internal and external use. The high impact
doorsets. These products have been designed to withstand
                                                                     resistance, durability and DURASTEEL® sheet means that
blast pressures up to 1.52 Bar with a fire performance of
                                                                     once installed, the doorsets are virtually maintenance free.
240 minutes.

These products have been developed with quality and
performance in mind. Promat’s design, combining specialist
energy absorbing, durable materials and years of experience,
ensures that the DURABLAST DBD systems can withstand
explosions, yet still remain unaffected by prolonged periods
of fire. Additionally, as the system maintains its integrity, it
continues to offer protection against impact and moisture.


Customer Services Tel: 01344 381381 Fax: 01344 381380                                                         PROMAT UK LIMITED
PROMAT DURABLAST DBD                                                         Doors



     The following tables show the allowable blast pressures that the single and double leaf doors can safely withstand. The
     pressure is related to the leaf size, leaf construction and the direction of the blast i.e. “away from frame” and “into frame”.



        TABLE 1A DURABLAST DBD B1 SINGLE LEAF DOORSET
        Pressure (Bar) away from frame

        Leaf Height (m)                             Leaf width (m)

                             0.6    0.65    0.7   0.75    0.8        0.85   0.9    0.95    1
             2.05           0.38    0.35   0.33   0.31   0.30        0.28   0.27   0.26   0.25
              2.1           0.34    0.32   0.30   0.28   0.27        0.26   0.24   0.23   0.23
              2.2           0.29    0.27   0.25   0.23   0.22        0.21   0.20   0.19   0.19
              2.3           0.24    0.22   0.21   0.20   0.19        0.18   0.17   0.16   0.15
20            2.4           0.21    0.19   0.18   0.17   0.16        0.15   0.14   0.14   0.13       Table 1A/1B
              2.5           0.18    0.17   0.15   0.15   0.14        0.13   0.12   0.12   0.11
                                                                                                     120 minute fire resistant single leaf
              2.6           0.15    0.14   0.13   0.12   0.12        0.11   0.10   0.10   0.10
                                                                                                     blast door with a blast capacity up
                                                                                                     to 0.38 Bar “away from frame”
        TABLE 1B DURABLAST DBD B1 SINGLE LEAF DOORSET
                                                                                                     and up to 0.73 Bar “into frame”
        Pressure (Bar) into frame
                                                                                                     according to leaf size.
        Leaf Height (m)                             Leaf width (m)

                             0.6    0.65    0.7   0.75    0.8        0.85   0.9    0.95    1
             2.05           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44
              2.1           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44
              2.2           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44
              2.3           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44
              2.4           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44
              2.5           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44
              2.6           0.73    0.67   0.62   0.58   0.55        0.51   0.49   0.46   0.44



        TABLE 2A DURABLAST DBD B2 SINGLE LEAF DOORSET
        Pressure (Bar) away from frame

        Leaf Height (m)                             Leaf width (m)

                             0.6    0.65    0.7   0.75    0.8        0.85   0.9    0.95    1
             2.05           0.38    0.35   0.33   0.31   0.30        0.28   0.27   0.26   0.25
              2.1           0.34    0.32   0.30   0.28   0.27        0.26   0.24   0.23   0.23
              2.2           0.29    0.27   0.25   0.23   0.22        0.21   0.20   0.19   0.19
              2.3           0.24    0.22   0.21   0.20   0.19        0.18   0.17   0.16   0.15
              2.4           0.21    0.19   0.18   0.17   0.16        0.15   0.14   0.14   0.13       Table 2A/2B
              2.5           0.18    0.17   0.15   0.15   0.14        0.13   0.12   0.12   0.11       240 minute fire resistant single leaf
              2.6           0.15    0.14   0.13   0.12   0.12        0.11   0.10   0.10   0.10       blast door with a blast capacity up
                                                                                                     to 0.38 Bar “away from frame”
        TABLE 2B DURABLAST DBD B2 SINGLE LEAF DOORSET                                                and up to 0.72 Bar “into frame”
        Pressure (Bar) into frame                                                                    according to leaf size.
        Leaf Height (m)                             Leaf width (m)

                             0.6    0.65    0.7   0.75    0.8        0.85   0.9    0.95    1
             2.05           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43
              2.1           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43
              2.2           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43
              2.3           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43
              2.4           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43
              2.5           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43
              2.6           0.72    0.67   0.62   0.58   0.54        0.51   0.48   0.46   0.43




     PROMAT UK LIMITED                                                Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                                                 PROMAT DURABLAST DBD




  TABLE 3A DURABLAST DBD B3 SINGLE LEAF DOORSET
  Pressure (Bar) away from frame

   Leaf Height (m)                            Leaf width (m)

                       0.6    0.65   0.7    0.75    0.8        0.85   0.9    0.95    1
        2.05          0.70    0.65   0.61   0.57   0.54        0.51   0.48   0.46   0.44
         2.1          0.68    0.63   0.59   0.55   0.52        0.49   0.47   0.45   0.43
         2.2          0.65    0.60   0.56   0.53   0.50        0.47   0.45   0.43   0.41
         2.3          0.62    0.57   0.54   0.50   0.47        0.45   0.43   0.41   0.39
         2.4          0.59    0.55   0.51   0.48   0.45        0.43   0.41   0.39   0.37   Table 3A/3B                         21
         2.5          0.57    0.53   0.49   0.46   0.43        0.41   0.39   0.37   0.35   240 minute H60 rated single leaf
         2.6          0.55    0.51   0.47   0.44   0.42        0.39   0.37   0.35   0.34   blast doors with a blast capacity
                                                                                           up to 0.7 Bar “away from frame”
  TABLE 3B DURABLAST DBD B3 SINGLE LEAF DOORSET                                            and up to 1.52 Bar “into frame”
  Pressure (Bar) into frame                                                                according to leaf size.
   Leaf Height (m)                            Leaf width (m)

                       0.6    0.65   0.7    0.75    0.8        0.85   0.9    0.95    1
        2.05          1.52    1.40   1.30   1.22   1.14        1.07   1.01   0.96   0.90
         2.1          1.52    1.40   1.30   1.22   1.13        1.06   1.00   0.94   0.88
         2.2          1.48    1.36   1.25   1.16   1.09        1.02   0.95   0.90   0.85
         2.3          1.14    1.30   1.20   1.12   1.04        0.98   0.92   0.86   0.82
         2.4          1.36    1.25   1.16   1.07   1.00        0.94   0.88   0.83   0.79
         2.5          1.31    1.20   1.11   1.03   0.96        0.90   0.85   0.8    0.76
         2.6          1.26    1.16   1.07   1.00   0.93        0.87   0.82   0.77   0.73



  TABLE 4A DURABLAST DBD B4 DOUBLE LEAF DOORSET
  Pressure (Bar) away from frame

   Leaf Height (m)                            Leaf width (m)

                       0.6    0.65   0.7    0.75    0.8        0.85   0.9    0.95    1
        2.05          0.53    0.49   0.46   0.43   0.40        0.38   0.36   0.35   0.33
         2.1          0.50    0.47   0.43   0.41   0.38        0.36   0.35   0.33   0.32
         2.2          0.46    0.42   0.39   0.37   0.35        0.33   0.31   0.30   0.29
         2.3          0.42    0.39   0.36   0.34   0.32        0.30   0.29   0.27   0.26
         2.4          0.38    0.35   0.33   0.31   0.29        0.28   0.26   0.25   0.24   Table 4A/4B
         2.5          0.35    0.33   0.30   0.28   0.27        0.25   0.24   0.23   0.22   240 minute H60 rated double leaf
         2.6          0.32    0.30   0.28   0.26   0.25        0.23   0.22   0.21   0.20   blast doors with a blast capacity
                                                                                           up to 0.53 Bar “away from frame”
  TABLE 4B DURABLAST DBD B4 DOUBLE LEAF DOORSET                                            and up to 0.53 Bar “into frame”
  Pressure (Bar) into frame                                                                according to leaf size.
   Leaf Height (m)                            Leaf width (m)

                       0.6    0.65   0.7    0.75    0.8        0.85   0.9    0.95    1
        2.05          0.53    0.49   0.46   0.43   0.40        0.38   0.36   0.35   0.33
         2.1          0.50    0.47   0.43   0.41   0.38        0.36   0.35   0.33   0.32
         2.2          0.46    0.42   0.39   0.37   0.35        0.33   0.31   0.30   0.29
         2.3          0.42    0.39   0.36   0.34   0.32        0.30   0.29   0.27   0.26
         2.4          0.38    0.35   0.33   0.31   0.29        0.28   0.26   0.25   0.24
         2.5          0.35    0.33   0.30   0.28   0.27        0.25   0.24   0.23   0.22
         2.6          0.32    0.30   0.28   0.26   0.25        0.23   0.22   0.21   0.20




Customer Services Tel: 01344 381381 Fax: 01344 381380                                                   PROMAT UK LIMITED
PROMAT DURABLAST DBD                                                                       Doors



     STANDARD SPECIFICATION
       Leaf:              Overall thickness:                     28 or 50mm
                          Material:                              9.5mm thick DURASTEEL® sheet
                          Jointing construction:                 Mitred and welded

       Frame:             Overall frame depth:                   70mm (FR9) (FR13)
                          Material:                              75 x 50 x 6mm thick channel section
                          Jointing:                              Mitred and welding joints
                          Type and configuration:                Single rebate/3-sided frame
                          Threshold plate:                       70 x 10mm thick MS plate (FR15)

       Finish:            Frame and leaf:                        Standard shop applied zinc based primer, ready for site painting (P3)

22     Ironmongery:                                              Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates.
                                                                 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf
                                                                 on a double leaf doorset is fitted with either face fixed tower bolts top and
                                                                 bottom or 2-way shoot bolts

       Certification:                                            Independent blast test at BRE Cardington TCR 112/95



       Dimensional Details                     Ref                Single Leaf                 Example               Double Leaf           Example
                                                                   Doorset                    Calculation            Doorset              Calculation

       Structural opening width                 A                       A                      900mm                      A                 900mm

       Structural opening height                B                       B                     2100mm                      B                2100mm

       Overall frame width                      C                  (A - 8 = C)                 892mm                 (A - 8 = C)           1792mm

       Overall frame height                     D                 (B - 6 = D)                 2094mm                 (B - 6 = D)           2094mm

       Door leaf width                          E                (A - 113 = E)                 787mm               (A - 120)/2 = E)         840mm

       Door leaf height                         F                 (B - 79 = F)                2021mm                 (B - 79 = F)          2021mm
       Note: For maximum leaf sizes, blast ratings, please refer to tables on page 20 - 21.
       Calculations based on standard specification.




                                                                                                                    B1/B2                    B3/B4

         Single leaf                                               Double leaf                                                DURABLAST DBD




     PROMAT UK LIMITED                                                        Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors




Customer Services Tel: 01344 381381 Fax: 01344 381380   PROMAT UK LIMITED
Doors




                        PROMAT UK LIMITED
      Door Division: P.O.Box 6718, Wellingborough, Northants, NN8 6XS
               Telephone: 01933 271476 Fax: 01933 276790
Head Office: The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
               Telephone: 01344 381300 Fax: 01344 381301
Customer Services Department: Telephone: 01344 381381 Fax: 01344 381380
Technical Services Department: Telephone: 01933 271476 Fax: 01933 276790

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Durasteel doors

  • 1. Uniclass EPIC L41121+L412:N32 D1121+D122:Y42 CI/SfB (31.5)+(37.5) X (K2)+(K3) January 2004 Guide to High Performance Door Applications
  • 2. Doors PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 3. Doors CONTENTS C O N T E N T S INTRODUCTION ● Promat high performance steel doors PRODUCT SELECTOR ● Product selector by market sector PROMAT DURASTEEL® DOOR RANGE ● Introduction ● DURAFIRE® DD 120/240 3 ● DURAFIRE® DD 240 slider ● DURAFIRE® DD 240 trap ● DURAFIRE® DD 120/240 shutter ● DURASECURE DD 3/4/5 ● DURASECURE DD trap STANDARD OPTIONS AND ACCESSORIES ● DD options and accessories ADDITIONAL INFORMATION PROMAT DURASTEEL® BLAST DOOR RANGE ● Introduction ● DBD blast tables ● DURABLAST DBD Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 4. INTRODUCTION Doors 4 INTRODUCTION Promat UK Limited, a leader in passive fire protection Promat’s commitment to technical excellence is the driving solutions, also produce a comprehensive range of high force behind the company. Equally, there is a concern for performance steel doorsets for commercial and industrial quality in all its forms; quality of materials, quality of applications. production, quality of its people and even quality of the environment. And as you would expect, Promat is a BS EN Promat has long been involved in establishing standards ISO 9000 registered company. for performance of building systems world-wide, working closely with British and International bodies. The result is a For further information contact the Promat UK Limited range of tested and proven products and systems that show Technical Services Department. exceptional performance characteristics for fire, impact, blast, and security. Promat’s expertise is now recognised in many countries across the world and the company has its own sales and marketing operations in Europe, Australasia and the Far East. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 5. Doors PRODUCT SELECTOR PRODUCT SELECTOR Commercial Light Industrial Heavy Industrial Special Applications Pharmaceutical Manufacturing Sports Stadiums/Grounds Petrochemical Exploration Petrochemical Production Underground Stations Offices/Office Blocks Colleges/Universities Temporary Buildings Power Transmission Private Health Care Public Health Care Sports Complexes Retail Units/Shops Cinemas/Theatres Shopping Centres Product Type Water Authorities Food Processing Power Stations Police Stations Page Number Storage Units Telecom Schools Airports Railway Tunnels Tunnels Prisons Hotels MOD DURAFIRE® DD 120 6 ● ● ● ● ● ● ● ● ● ● DURAFIRE® DD 240 6 ● ● ● ● ● ● ● 5 DURAFIRE® DD 240 Slider 6 ● ● ● ● ● ● ● ● DURAFIRE® DD 240 Trap 7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● DURAFIRE® DD 120 Shutter 7 ● ● ● ● ● ● ● ● ● ● DURAFIRE® DD 240 Shutter 7 ● ● ● ● ● ● ● ● DURASECURE DD 3 7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● DURASECURE DD 4 7 ● ● ● ● ● ● ● ● ● ● ● DURASECURE DD 5 7 ● ● ● ● ● ● ● ● ● DURASECURE DD Trap 7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● DURABLAST DBD 19 ● ● ● ● ● ● ● ● ● Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 6. PROMAT DURASTEEL® DOOR RANGE Doors The DD range of high performance steel doors is unique to The DD range can be specified and supplied with standard Promat UK Limited. The manufacturing process, along with ironmongery but the flexibility in design and manufacture the design of the products, offers flexibility in configurations allows for a range of options – refer to Pages 14 - 17. and performance. Each doorset can be purpose built to the client’s exact specification, enabling virtually any shape or DURAFIRE® DD 120/240 size to be created to meet the project requirements. Promat has conducted extensive fire resistance tests on a range of sizes and configurations of hinged steel doorsets. The range covers single and multiple leaf constructions for The independent certification of these products ensures that internal and external use and offers some of the highest fire the doorset will prevent the spread of fire from one and security ratings in the industry. compartment to another, reducing loss of property and 6 The DD range of doorsets can be supplied as an integral ensuring safe emergency escape for personnel. The part of the DURASTEEL fire protection system or as an ® DURAFIRE® DD range of hinged products are certified to individual item suitable for fixing into timber or steel stud BS 476: Part 22: 1987 for up to 240 minutes integrity and partitions and brick or blockwork apertures. to SOLAS and IMO standards. These products have been designed with quality and The range covers single and double leaf constructions performance in mind. The high impact resistance and for internal and external uses. The unique design of the durability of the DURASTEEL sheet means that, once ® DURAFIRE® DD products enables great flexibility in installed, they are virtually maintenance free. With a history manufacture, allowing almost any shape or size to of projects over 35 years, DD doorsets have a proven be produced. track record. DURAFIRE® DD 240 SLIDER The DURAFIRE® DD 240 Slider has its principal application as movable sections of a DURASTEEL® fire protection system. The DURAFIRE® DD 240 Sliders are certified to BS 476: Part 22: 1987 for up to 240 minutes integrity and are ideally suited to medium and heavy duty industrial situations in power generation and industrial buildings. One of the main benefits of these sliding doors is that they can be produced to much larger dimensions than conventional hinged doorsets, offering access to large plant and machinery etc, whilst retaining the specified fire performance of the compartment wall. These doorsets can be designed to incorporate a wicket door for personnel access. The unique design of the DURAFIRE® DD 240 slider enables manufacture of a variety of configurations for both horizontal and vertical sliding in single and double leaf constructions. The DURAFIRE® DD 240 Slider door range is supplied with a counterbalance system to ensure a controlled closure. If required, fusible links and electro-magnetic devices can be incorporated in the design to provide fail-safe Promat DURAFIRE DD 240 Slider operation. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 7. Doors PROMAT DURASTEEL® DOOR RANGE All shutters are supplied with a counterbalance system to ensure a controlled closure. If required, fusible links and electro-magnetic devices can be incorporated in the design to provide fail- safe operation. DURASECURE DD 3/4/5 The DURASECURE DD range provides outstanding resistance to intruder attack. These doorsets also provide a fire 7 performance of 120 minutes integrity. Depending on client requirements, Promat can offer: ● Grade 3 (DURASECURE DD 3), ● Grade 4 (DURASECURE DD 4) ● Grade 5 (DURASECURE DD 5). DURASECURE DD TRAP The DURASECURE DD Trap door is the product of Promat’s relationship and Promat DURAFIRE® DD 240 commitment to specific client development DURAFIRE® DD 240 TRAP to meet a unique performance specification for security and The unique design of the DURAFIRE® DD 240 Trap enables fire rated trap doors. flexibility in manufacture allowing almost any shape or size to be produced. A range of configurations with single and Incorporating a heavy duty leaf with a 3-way shoot bolt multiple leaf constructions are available. The DURAFIRE® DD mechanism and pin hinge, the doorset offers an enhanced 240 Trap is certified to BS 476: Part 22: 1987 for up to 240 level of security to British Telecom test standards. The trap minutes integrity. doors are designed to withstand medium traffic loads and can be set up to provide assisted opening for panic The DURAFIRE DD 240 Trap can be supplied with standard escape situations. ironmongery but the flexibility in design and manufacture allows for a range of options. Gas struts can be provided where controlled closure is required. Doors can also be designed to withstand light traffic loads and with a flush face and pivot hinge to avoid trip hazards. DURAFIRE® DD 120 AND 240 SHUTTER The DURAFIRE® DD 120 and 240 Shutters are ideal for incorporation into industrial fire protection systems, particularly where conveyor belts penetrate compartment walls. The design of the DURAFIRE® DD 240 Shutter allows the manufacture of a variety of configurations, both dropping and rising to close, dependent on the application. Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 8. DURAFIRE® DD 120/240 Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 60mm (FR7) (FR11) Material: 60 x 60 x 6mm thick angle section Jointing: Mitred and welding joints or cleated constructions Type and configuration: Single rebate/3-sided frame Threshold plate: 70 x 10mm thick MS plate (FR15) Finish: Frame and leaf: Standard shop-applied zinc based primer, ready for site painting (P3) 8 Ironmongery: Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates. 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on double leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way shoot bolts Certification: BS 476: Part 22: 1987 Dimensional Details Ref Single Leaf Example Double Leaf Example Doorset Calculation Doorset Calculation Structural opening width A A 900 A 1800mm Structural opening height B B 2100 B 2100mm Overall frame width C (A - 8 = C) 892 (A - 8 = C) 1792mm Overall frame height D (B - 6 = D) 2094 (B - 6 = D) 2094mm Door leaf width E (A - 25 = E) 875 ((A - 30)/2 = E) 885mm Door leaf height F (B - 35 = F) 2065 (B - 35 = F) 2065mm Note: For maximum leaf sizes and configurations, please refer to page 15. Calculations based on standard specification. Single Leaf Double Leaf DD 120 / DD 240 PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 9. Doors DURAFIRE® DD 240 SLIDER STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 80mm Material: 80 x 40 x 80 x 6mm thick Z-section Jointing: Mitred and welding joints Type and configuration: Single rebate/3-sided frame Threshold plate: Not as standard Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: Heavy duty mild steel track and rollers recessed handle and bottom guide rollers. 9 Standard weight counterbalance system and thermo-fusible link Certification: BS 476: Part 22: 1987 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 920mm Structural opening height B B 2100mm Door leaf width C (A + 340 = C) 1260mm Door leaf leading edge height D (B + 212 = D) 2312mm Door leaf trailing edge height E (C/30 + D = E) 2354mm Frame leading edge height F (B + 272 = F) 2372mm Frame trailing edge height G (H/30 + F = G) 2451mm Frame Length H ((2 x A) + 536 = H) 2376mm Note: For maximum leaf sizes, configurations and options, please refer to page 15. Calculations based on standard specification. D DD 240 Slider Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 10. DURAFIRE® DD 120/240 TRAP Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 60mm (FR7) Material: 60 x 60 x 6mm thick angle section Jointing: Mitred and welding Type and configuration: Single rebate/4-sided frame Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: 2 no. hook and ride hinges per leaf and recessed pull handle 10 Certification: BS 476: Part 22: 1987 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 900mm Structural opening height B B 1000mm Overall frame width C (A - 8 = C) 892mm Overall frame length D (B - 8 = D) 992mm Door leaf width E (A - 25 = E) 875mm Door leaf length H (B - 26 = F) 974mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. DD240 Trap PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 11. Doors DURAFIRE® DD 120 & DD 240 SHUTTER STANDARD SPECIFICATION Leaf: Overall thickness: 12mm (DD120) 28mm (DD240) Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 80mm Material: 45 x 80 x 45 x 6mm thick Z-section/25 x 15 x 3mm thick angle section Jointing: Mitred and welded joints Type and configuration: 3-sided frame with trailing edge flame trap Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: Standard weight counterbalance system, heavy duty mild steel track Certification: BS 476: Part 22: 1987 11 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 920mm Structural opening height B B 900mm Overall frame width C (A + 92 = C) 1012mm Overall frame length D (B + 96 = D) 996mm Door leaf width E ((B + D + 92 = E) 1988mm Door leaf length F (A + 178 = F) 1098mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. DD120 DD240 Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 12. DURASECURE DD 3 / DD 4 / DD 5 Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Core material: Security Steel Jointing construction: Mitred and welded Frame: Overall frame depth: 75mm (FR9, FR13) Material: 75 x 50 x 6mm thick channel section Jointing: Mitred and welded joints Type and configuration: 3-sided frame with trailing edge flame trap Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: Leaf fitted with 3-way shoot bolt mechanism with security dead bolt, handle 12 set and rose plates. 3 no. hook and ride hinges and 1 no. hinge keep per leaf. Lock fitted with security cover plates Certification: LPS 1175 Grades 3/4/5 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 900mm Structural opening height B B 2100mm Overall frame width C (A - 8 = C) 892mm Overall frame length D (B - 6 = D) 2094mm Door leaf width E ((A - 113 = E) 787mm Door leaf length F (B - 76 = F) 2021mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. Single Leaf DD 3 / DD 4 / DD 5 PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 13. Doors DURASECURE DD TRAP STANDARD SPECIFICATION Leaf: Overall thickness: 45mm Material: 10mm thick security plate Jointing construction: Mitred and welded Frame: Overall frame depth: 185mm Material: 50 x 130 x 50 x 6mm thick Z-section,35 x 90 x 39 x 6mm thick channel section Jointing: Mitred and welded joints Type and configuration: Single rebated/4-sided frame Finish: Frame and leaf: Hot dip galvanised (P7) Ironmongery: Leaf fitted with 3-way shoot bolt mechanism, removable handle. Special pin hinge, 2 no. gas struts 13 Certification: British Telecom Standard Performance Enhanced Level Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 610mm Structural opening height B B 610mm Overall frame width C (A + 220 = C) 830mm Overall frame length D (B + 248 = D) 858mm Door leaf width E ((A + 326 = E) 936mm Door leaf length F (B + 326) = F 936mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. DD Trap Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 14. DURASTEEL® DOOR OPTIONS Doors VISION PANELS LOUVRE PANELS 100 x 150mm 400 x 400mm 500 x 500mm 500 x 500mm 14 100 x 300mm 2 no. 100 x 300mm 2 no. 500 x 500mm Fully louvred The vision panel details are applicable to the The louvre panel details shown are part of Promat’s DURAFIRE DD, range. ® standard range. The vision panel details shown are Promat’s standard range. For louvre panels shapes and sizes outside this range please For vision panel shapes and sizes outside this range please refer to Promat’s Technical Services Department. refer to Promat’s Technical Services Department. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 15. Doors DURASTEEL® DOOR OPTIONS HANDING TERMINOLOGY The importance of understanding doorset handings can never be understated. The direction of the swing and the position of the hinges identify the handing of a doorset. Example: when the door leaf opens toward the operator and the hinges are 15 visible on the left-hand side the doorset is deemed to be left hand hung. Left hand hung Right hand hung HANDINGS AND CONFIGURATIONS – SINGLE LEAF DURAFIRE® DD 120/240 DOORSETS Door leaf handing Max leaf size Description Ref Left hand hung Right hand hung Width Height DD 120 latched, single LSASD 1100 3000 acting, single leaf doorset DD 240 latched, single LSASD 1500 4000 acting, single leaf doorset HANDINGS AND CONFIGURATIONS – DOUBLE LEAF DURAFIRE® DD 120/240 DOORSETS Door leaf handing Max leaf size Description Ref Left hand active Right hand active Width Height DD 120 latched, single LSADD 1100 3000 acting, double leaf doorset DD 240 latched, single LSADD 1500 4000 acting, double leaf doorset HANDINGS AND CONFIGURATIONS – SINGLE LEAF DURAFIRE® DD 240 SLIDER Door leaf handing Max leaf size Description Ref Left hand sliding Right hand sliding Width Height DD 240 slider unlatched, ULSD 5000 5000 single sliding doorset Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 16. DD FRAME AND FIXING DETAILS Doors Jamb Details Head Details Cill Details FR7 Reveal Fixing FR11 Reveal Fixing 60 x 60 x 6 MS Angle FR15 Surface fixed 16 60 x 60 x 6 MS Angle 70 x 10 flat plate FR8 Face Fixing 60 x 60 x 6 MS Angle FR12 Face Fixing 60 x 60 x 6 MS Angle FR16 Recessed 70 x 10 flat plate FR9 Hidden Fixing 75 x 50 x 6 MS Channel FR13 Hidden Fixing 75 x 50 x 6 MS Channel FR10 Reveal Fixing FR14 Reveal Fixing 75 x 50 x 6 MS Channel 75 x 50 x 6 MS Channel The frame options above are based on industry standards. Specification profiles can be developed on request. The fixing details shown above are on typical backgrounds such as concrete block. For fixing details into alternative apertures, constructions and materials, refer to Promat Technical Services Department. As standard, the frame is fabricated as a 3-sided construction, with a head, hinges side and lock side jamb. Threshold plates are not standard but can easily be incorporated within the construction upon request. The threshold can be formed from a flat or rebated steel or aluminium plate or with a fourth side of the frame. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 17. Doors DD FINISH & IRONMONGERY OPTIONS DD FINISH OPTIONS Ref Finish Description Each of the product types within the DD range have a P2 Grey zinc based primer standard finish detailed in the product specification. The P3 Blue zinc based primer finish options table gives a list of alternative standard finishes P4 Two pack polyurethane – RAL/BS colours available for the range. P5 Brushed stainless steel P7 Hot dip galvanised – frame only P8 Shot blast and zinc spray IRONMONGERY OPTIONS 17 Double cylinder with thumbturn Double cylinder key operated Half cylinder key operated Mortice 3-way shoot bolt Chubb mortice deadbolt Leo lockable handle set Union mortice deadbolt Escutcheon plate Circular cylinder Lever handle Rose plate Panic bar Set Type Description Face side Key retracts deadbolt, lever retracts shootbolt DD – A1 ● ● ● ● ● Far side No operation Face side Key retracts deadbolt, lever retracts shootbolt DD – A2 ● ● ● ● ● ● Far Side No operation Face side Key retracts deadbolt, lever retracts shootbolt DD – B1 ● ● ● ● ● Far side Key retracts deadbolt, lever retracts shootbolt Face side Key retracts deadbolt, lever retracts shootbolt DD – B2 ● ● ● ● ● ● Far side Key retracts deadbolt, lever retracts shootbolt Face side Key retracts deadbolt, lever retracts shootbolt DD – E ● ● ● ● ● ● Far side Thumbturn retracts deadbolt, handle retracts shootbolt Face side Key releases handle, handle retracts shootbolt DD – G ● ● ● ● ● Far side Panic bar retracts shootbolt Face side Lever retracts shootbolt DD – L ● ● ● Far side Lever retracts shootbolt Face side No operation DD – T ● ● Far side Panic bar retracts shootbolt Face side Lever retracts shootbolt DD – U ● ● ● ● Far side Panic bar retracts shootbolt The above table gives details of our standard ironmongery options which are based on the most commonly used functions. For further details on ironmongery including: closers, locks, handle sets, panic functions, hold open devices, door stops, kick plates, smoke and weather seals, hinges, suited and master keyed cylinders, please contact Promat Technical Services Department. Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 18. BESPOKE DOORSETS Doors This Guide aims to provide an understanding of the standard TECHNICAL AND DESIGN SUPPORT SERVICES door specifications that Promat can provide for applications For technical enquires, designs advice contact Promat such as fire, impact, blast and security. Technical Services Department, telephone: 01933 271476 or fax: 01933 276790. Although this Guide details standard door specifications, Promat specialises in the manufacture of bespoke doorsets SALES ENQUIRES (i.e. no standard sizes, shapes, finishes or function) and aims Promat’s Sales Department, telephone: 01344 381381 or to provide a door solution for any situation. fax: 01344 381380. For your specialist door requirements contact Promat’s Technical Services Department on: telephone: 01933 271476 or fax: 01933 276790. 18 INSTALLATION All doorsets should be installed in accordance with our recommended installation instructions. For installation instructions or details of our recommended installers please contact Promat’s Technical Services Department, telephone: 01933 271476 or fax: 01933 276790. DURAFIRE® DD Sliding Trap DURAFIRE® DD Sliding Folding Door PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 19. Doors DURASTEEL® BLAST DOOR RANGE 19 Promat DURABLAST DBD – BRE Cardington Blast Door Test Man-made disasters are often harrowing and tragic events. The DURABLAST DBD range has been independently tested Yet from them we gain valuable lessons which can lead to at the Building Research Establishment at Cardington improved legislation. specifically for the offshore market. However, these products can also be used in a diverse range of industrial and Whether the applications are industrial, commercial or commercial applications, including power generation, domestic, fire, explosion, hazardous emissions and terrorist chemical and paint plants, control room protection, defence activity all have to be taken into account by today’s establishments and anti-terrorist installations. engineers. The benefits of such safety improvements result in reduced risk, reduced loss and reduced cost to lives, The DURABLAST DBD range can be supplied as an integral property and the environment. part of the DURASTEEL® FIREBLAST® system or as an individual item to be fitted into any blast resistant For example, one system developed to protect against such construction. The range covers single and double leaf situations is Promat’s DURABLAST DBD range of blast constructions for internal and external use. The high impact doorsets. These products have been designed to withstand resistance, durability and DURASTEEL® sheet means that blast pressures up to 1.52 Bar with a fire performance of once installed, the doorsets are virtually maintenance free. 240 minutes. These products have been developed with quality and performance in mind. Promat’s design, combining specialist energy absorbing, durable materials and years of experience, ensures that the DURABLAST DBD systems can withstand explosions, yet still remain unaffected by prolonged periods of fire. Additionally, as the system maintains its integrity, it continues to offer protection against impact and moisture. Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 20. PROMAT DURABLAST DBD Doors The following tables show the allowable blast pressures that the single and double leaf doors can safely withstand. The pressure is related to the leaf size, leaf construction and the direction of the blast i.e. “away from frame” and “into frame”. TABLE 1A DURABLAST DBD B1 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.38 0.35 0.33 0.31 0.30 0.28 0.27 0.26 0.25 2.1 0.34 0.32 0.30 0.28 0.27 0.26 0.24 0.23 0.23 2.2 0.29 0.27 0.25 0.23 0.22 0.21 0.20 0.19 0.19 2.3 0.24 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15 20 2.4 0.21 0.19 0.18 0.17 0.16 0.15 0.14 0.14 0.13 Table 1A/1B 2.5 0.18 0.17 0.15 0.15 0.14 0.13 0.12 0.12 0.11 120 minute fire resistant single leaf 2.6 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.10 0.10 blast door with a blast capacity up to 0.38 Bar “away from frame” TABLE 1B DURABLAST DBD B1 SINGLE LEAF DOORSET and up to 0.73 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.1 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.2 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.3 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.4 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.5 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.6 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 TABLE 2A DURABLAST DBD B2 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.38 0.35 0.33 0.31 0.30 0.28 0.27 0.26 0.25 2.1 0.34 0.32 0.30 0.28 0.27 0.26 0.24 0.23 0.23 2.2 0.29 0.27 0.25 0.23 0.22 0.21 0.20 0.19 0.19 2.3 0.24 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15 2.4 0.21 0.19 0.18 0.17 0.16 0.15 0.14 0.14 0.13 Table 2A/2B 2.5 0.18 0.17 0.15 0.15 0.14 0.13 0.12 0.12 0.11 240 minute fire resistant single leaf 2.6 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.10 0.10 blast door with a blast capacity up to 0.38 Bar “away from frame” TABLE 2B DURABLAST DBD B2 SINGLE LEAF DOORSET and up to 0.72 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.1 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.2 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.3 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.4 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.5 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.6 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 21. Doors PROMAT DURABLAST DBD TABLE 3A DURABLAST DBD B3 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.70 0.65 0.61 0.57 0.54 0.51 0.48 0.46 0.44 2.1 0.68 0.63 0.59 0.55 0.52 0.49 0.47 0.45 0.43 2.2 0.65 0.60 0.56 0.53 0.50 0.47 0.45 0.43 0.41 2.3 0.62 0.57 0.54 0.50 0.47 0.45 0.43 0.41 0.39 2.4 0.59 0.55 0.51 0.48 0.45 0.43 0.41 0.39 0.37 Table 3A/3B 21 2.5 0.57 0.53 0.49 0.46 0.43 0.41 0.39 0.37 0.35 240 minute H60 rated single leaf 2.6 0.55 0.51 0.47 0.44 0.42 0.39 0.37 0.35 0.34 blast doors with a blast capacity up to 0.7 Bar “away from frame” TABLE 3B DURABLAST DBD B3 SINGLE LEAF DOORSET and up to 1.52 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 1.52 1.40 1.30 1.22 1.14 1.07 1.01 0.96 0.90 2.1 1.52 1.40 1.30 1.22 1.13 1.06 1.00 0.94 0.88 2.2 1.48 1.36 1.25 1.16 1.09 1.02 0.95 0.90 0.85 2.3 1.14 1.30 1.20 1.12 1.04 0.98 0.92 0.86 0.82 2.4 1.36 1.25 1.16 1.07 1.00 0.94 0.88 0.83 0.79 2.5 1.31 1.20 1.11 1.03 0.96 0.90 0.85 0.8 0.76 2.6 1.26 1.16 1.07 1.00 0.93 0.87 0.82 0.77 0.73 TABLE 4A DURABLAST DBD B4 DOUBLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.53 0.49 0.46 0.43 0.40 0.38 0.36 0.35 0.33 2.1 0.50 0.47 0.43 0.41 0.38 0.36 0.35 0.33 0.32 2.2 0.46 0.42 0.39 0.37 0.35 0.33 0.31 0.30 0.29 2.3 0.42 0.39 0.36 0.34 0.32 0.30 0.29 0.27 0.26 2.4 0.38 0.35 0.33 0.31 0.29 0.28 0.26 0.25 0.24 Table 4A/4B 2.5 0.35 0.33 0.30 0.28 0.27 0.25 0.24 0.23 0.22 240 minute H60 rated double leaf 2.6 0.32 0.30 0.28 0.26 0.25 0.23 0.22 0.21 0.20 blast doors with a blast capacity up to 0.53 Bar “away from frame” TABLE 4B DURABLAST DBD B4 DOUBLE LEAF DOORSET and up to 0.53 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.53 0.49 0.46 0.43 0.40 0.38 0.36 0.35 0.33 2.1 0.50 0.47 0.43 0.41 0.38 0.36 0.35 0.33 0.32 2.2 0.46 0.42 0.39 0.37 0.35 0.33 0.31 0.30 0.29 2.3 0.42 0.39 0.36 0.34 0.32 0.30 0.29 0.27 0.26 2.4 0.38 0.35 0.33 0.31 0.29 0.28 0.26 0.25 0.24 2.5 0.35 0.33 0.30 0.28 0.27 0.25 0.24 0.23 0.22 2.6 0.32 0.30 0.28 0.26 0.25 0.23 0.22 0.21 0.20 Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 22. PROMAT DURABLAST DBD Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28 or 50mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 70mm (FR9) (FR13) Material: 75 x 50 x 6mm thick channel section Jointing: Mitred and welding joints Type and configuration: Single rebate/3-sided frame Threshold plate: 70 x 10mm thick MS plate (FR15) Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) 22 Ironmongery: Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates. 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on a double leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way shoot bolts Certification: Independent blast test at BRE Cardington TCR 112/95 Dimensional Details Ref Single Leaf Example Double Leaf Example Doorset Calculation Doorset Calculation Structural opening width A A 900mm A 900mm Structural opening height B B 2100mm B 2100mm Overall frame width C (A - 8 = C) 892mm (A - 8 = C) 1792mm Overall frame height D (B - 6 = D) 2094mm (B - 6 = D) 2094mm Door leaf width E (A - 113 = E) 787mm (A - 120)/2 = E) 840mm Door leaf height F (B - 79 = F) 2021mm (B - 79 = F) 2021mm Note: For maximum leaf sizes, blast ratings, please refer to tables on page 20 - 21. Calculations based on standard specification. B1/B2 B3/B4 Single leaf Double leaf DURABLAST DBD PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  • 23. Doors Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  • 24. Doors PROMAT UK LIMITED Door Division: P.O.Box 6718, Wellingborough, Northants, NN8 6XS Telephone: 01933 271476 Fax: 01933 276790 Head Office: The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD Telephone: 01344 381300 Fax: 01344 381301 Customer Services Department: Telephone: 01344 381381 Fax: 01344 381380 Technical Services Department: Telephone: 01933 271476 Fax: 01933 276790