Unido working group dst localisation 2010
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Unido working group dst localisation 2010 Unido working group dst localisation 2010 Presentation Transcript

  • Department of Science and TechnologyUnit: Manufacturing and Technology Localisation UNIDO WORKING GROUP MEETING 20 May 2010
  • PROTOCOL FOR DST ENGAGEMENT IN LOCALISATION INITIATIVESIdentification of Technology Supplier Development  Existing Framework within CSDP Products Plan (SDP)  DST Technology Localisation Plan Supplier Networks (vertical and horizontal) Stage Gate Technology Capability Analysis Analysis Gap AnalysisProduct-Market-Technology Combinations Strategic Choice (Drivers for Competitive Monitor, Evaluate, Implementation Advantage) & Review TAP Technology Assistance Package (TAP) Cost/ benefit Develop Strategic Analysis Partnerships
  • Background on development of TAP (cont.) • Both the Transnet and the Eskom CSDPs contain opportunities for the Foundry Industry, mainly in the form of components linked to theirCSDP infrastructure build programme (capex and opex)Opportunity • A list of possible components for localisation was generated by both Eskom and Transnet. • These components were then grouped based on the technology used to manufacture them • 31 Foundries were then identified based on the technology that they currently use and linked to the appropriate technology component groupsFoundries • Of these, 28 foundries were part of the benchmarked foundries that wasidentified conducted by the NFTN • These benchmarking results also described the Technology Gaps, as well as areas where improvement was required in these foundriesAssistanc • Key themes for assistance across the foundries were identifiede required • 28 Business Cases for the Technology Assistance Package’s (TAP’s) wereby then developed (1 for each foundry identified)companie • 3 additional Business Cases for Industry Level Interventions were thens developed 3
  • List of components for localisation for Eskom & Transnet Tier one Tier two Tier three Tier one Tier two Tier threeTransmission System Draw gear knuckles, couplers, yokes, draw gear Mills Grinding media Balls, linings components Mills Mill Castings Grinding Tracker CarrierTransmission System Gearbox housings Mills Mill Castings Clamping ringTransmission System Levers handles, etc Mills Mill Castings Grinding segmentsMechanical fluid transfer Valves Mills Mill Castings Grinding roller yokeMechanical fluid transfer Pumps housings, impellers Mills Mill Castings Grinding tyreMechanical fluid transfer Cylinder Engine blocks Mills Mill Castings Loading armMechanical fluid transfer Marine equipment Mills Mill Castings Thrust plate housingBogies Wheels Mills Mill Castings Thrust plate frameBogies U-tube Mills Mill Castings GearboxBogies Canonbox Turbine-Generator Set Steam chests and nozzle boxes H.P. steam chestsBogies Traction Motor housing, cooling fan Turbine-Generator Set Steam chests and nozzle boxes I.P. steam chestsBogies Sideframe Turbine-Generator Set Steam chests and nozzle boxes H.P. nozzle boxesBogies Bolsters Turbine-Generator Set Steam chests and nozzle boxes I.P. nozzle boxesBogies Centre castings Turbine-Generator Set Turbine casings H.P. innerLocking Mechanism Twist Locks Turbine-Generator Set Turbine casings H.P. outerHydraulic System Hydraulic hoses couplings Turbine-Generator Set Turbine casings I.P. innerHydraulic System Hydraulic Pumps housing, impellors Turbine-Generator Set Turbine casings I.P. outerRail infrastructure Railway Crossings Turbine-Generator Set Turbine casings L.P. InnerRail infrastructure Shoulders Turbine-Generator Set Valve casing H.P. outer casingBraking system Brake Valves Turbine-Generator Set Valve casing I.P. inner casingBraking system Cast iron brake blocks Turbine-Generator Set Valve casing I.P. outer casingGeneral 20" Castings Turbine-Generator Set Rotor discs L.P.Rail infrastructure Perway related Components frogs, switchblades, etc Turbine-Generator Set Moving blades L.P. (2nd last row) Turbine-Generator Set Moving blades L.P. (last row)Rail infrastructure Clips and fasteners Turbine-Generator Set Fixed or diaphragm blades H.P.Substations and lines Hardware Clamps, Spacers, Dampers, insulators Turbine-Generator Set Fixed or diaphragm blades I.P. Turbine-Generator Set Fixed or diaphragm blades L.P.Substations and lines HV Switchgear Casings Turbine-Generator Set Fixed or diaphragm blades L.P.Fans Housings Gearbox housings for fans Turbine-Generator Set Sealing fins High temperature glandsFans Blades Fan blades Turbine-Generator Set Sealing fins Low temperature glandsBoiler Air heater Drive, Gearbox Turbine-Generator Set Diaphragm glands Blade tip sealsBoiler Air/Gas System Fan blades Turbine-Generator Set Steam pipes Cross-overBoiler Ash System Scraper hydraulic motorBoiler Ash System TilesBoiler Bag Filters Compressors MeetingBoiler with DST Electrical Electric motors 4Boiler Fuel Cycle Gearboxes
  • Technology component groups linked to Foundries Group End User Casting Description Potential SuppliersGroup 1 Transnet Knuckles; couplers; yokes; draw gear related Prima Industrial Group End User Casting Description Potential Suppliers components; housings; handles; U-tube; Scaw Metals Group 8 Transnet 20" castings (assume cast iron) Crown Foundry canon box; side frame; bolster; centre Transwerk, Koedoespoort Joerg Foundry casting; twist locks Thomas Foundry KEW Crown FoundryGroup 2 Transnet Couplings for hydraulic systems VHE Foundry Group 9 Eskom Clamps; spacers; dampers; insulators; McWade Productions Lenreco casings Wahl Industries KEW Pressure Die Casting Wam Metals Preformed Line Products Halberg Guss FranklinGroup 3 Transnet Gearbox and hydraulic pump housings and Joerg Foundry Babcock impellers Thomas Foundry Alumacast JC Impellers Lenreco Franklin Pfisterer Boschpick Wam Metals KEW Crown Foundry Group 10 Eskom Balls, linings (for coal pulverisers) Scaw Metals Wam Metals M.I.S. Engineering IPT Pefco Thomas FoundryGroup 4 Transnet Railway crossings; Perway related Prima Industrial Crown Foundry components Scaw Metals Group 11 Eskom Grinding tracker carrier 24 tons Mittal Transwerk, Koedoespoort Scaw Metals Thomas Foundry Thomas Foundry Crown Foundry Crown FoundryGroup 5 Transnet Clips and fasteners Guestro Transwerk, Bloemfontein Group 12 Eskom Clamping ring; grinding segments; grinding M.I.S. Engineering Pressure Die Casting roller yoke; grinding tyre; thrust plate Scaw Metals Halberg Guss Thomas FoundryGroup 6 Transnet Brake valves ETS Foundry Crown Foundry KEW Group 13 Eskom Loading arm 12 tons; gearbox 12 tons Mittal ETS Scaw MetalsGroup 7 Transnet Cast iron brake blocks Transwerk, Bloemfontein Thomas Foundry CME Crown Foundry Guestro Ukuthela Group 14 Eskom HP inner; HP outer; IP inner; IP outer; LP Steloy inner; casings and other items Thos Begbie Meeting with DST Crown Foundry 5 Thomas Foundry IPT Pefco
  • Areas for Technology Assistance Improving in- R educ ing hous e Mould/ P attern/ R equire As s is tanc e R educ tion inL ean & C lean R &D for improving c as ting metallurg ic al S kills Development E nerg y Improve fettling T ooling Ac c reditation/ with Des ig n man-hoursManufac turing produc tivity s c rap expertis e improvement reduc tion s ophis tic ation improvements QMS P ac kag es per ton y y n n y n y n y n y y y n y y y y n n y n y y n n y y n n n y y y y y n n y y y n y y y n n n y y y y n n y y y y y y n n n y y y y y n y y n y n n n y y y y n y y n n n n y n y y n y y y n n n y y n n n y y y y n y y y y y y y y y n y n y y y y n y n y y y n y y n n n y y y y y n y y y y n y y y y y n n y n n y y n y y n y y y n n n y n y y n n y n n n n n n y y n y n y y n n y y n n n n n y n n n y y n y y n n y n n n y y y n n n n y n n n y y y y y y y y n n n y y y y n y n y n n n y y y y n n y y n n n y y y n n n y n y n y y y y y n y y n y n y n y y y n y y n n n y y n y n n y y n n n y n y y n n n 26 12 9 5 26 19 22 18 10 9 19
  • Aircraft Engine DevelopmentInnovation
  • EOS S 700-build cores andmoulds for sand casting
  • Thank you.