Bionic Palm integrated food crop & Jatropha plantation model

Loading...

Flash Player 9 (or above) is needed to view presentations.
We have detected that you do not have it on your computer. To install it, go here.

0 comments

Post a comment

    Post a comment
    Embed Video
    Edit your comment Cancel

    Notes on slide 1

    Cost of manual harvest: 3kg of fruits per hour, 333 hours per to = US$ 85, plus 50% for fruit to seed preparation = US$ 120 – 125, no overhead no depreciation, no profit

    Favorites, Groups & Events

    Bionic Palm integrated food crop & Jatropha plantation model - Presentation Transcript

    1. 12/13/09 Bionic Palm Limited, Ghana
      • The elementary basics of the BIONIC philosophy:
      • Full sustainability
      • Social responsibility
      • Food security for Africa
      • Economic development for poverty reduction
      • Continuous soil improvement & water management
      • Constant revenue optimization
      • Lowest capital cost per hectar for the industry
      12/13/09
    2. 12/13/09 BPL farm land Capital area (population 3 Mio) International Airport Atlantic Seaport 50 km radius
    3. 12/13/09 To Tema/Accra Test Farm Lomobiawe West Lomobiawe South Lomobiawe North Adibiawe North Adibiawe South To Aflao
    4. 12/13/09 December 2008 June 2009 Before we started the test farm Jatropha hedges planted in Dec 2008 Maize planted in May 2009 Transformation of Savannah soil is already visible
      • Jatropha Curcas Linn (JCL) centered business model proved too risky
        • Stand alone JCL farm for Biodiesel is currently not profitable (in most cases)
        • Future, high value products not fully defined (Biojetfuel, Biorefinery)
        • Technologies for reduced production cost of seeds lag behind
          • Measures for drastic overall yield improvements are necessary
          • Increased mechanization required, especially for harvesting
      • Early revenue streams had to be identified for better cash flow
      • Multiple revenue streams had to complement each other
      • Risk exposure needed reduction to an acceptable level
      • Unquestionable levels of sustainability had to be achieved
        • Agronomic sustainability
        • Ecological sustainability
        • Social sustainability
        • Economic sustainability
      • Food vs Fuel issues had to be addressed
      • African specific issues required adjusted solutions
      12/13/09
      • Value chain is financially not working out for early producers
      • Current use of C rude J atropha O il (CJO):
        • Biodiesel
        • Electricity and heat from cogeneration
        • Testing of future applications (Biojetfuel, Refining of specialty oils)
      • Assume a cif Rotterdam price of US$ 1000 per MT
        • (Already absolutely unrealistic for biodiesel & power generation!)  results in approx. US$ 900 FOB Africa
      • Translates in ex mill price of US$ 750 – 850 depending on location
      • Packaging for transport US$ 100
      • Processing US$ 60
      • Seeds plus transport US$ 600
        • 4 MT seeds needed per MT of CJO
        • Assumed price of seeds at farm gate US$ 100 (doesn’t cover all of direct cost on commercial farm!)
        • Shipping and handling of seeds US$ 50
      • Optimistic cash flow projection per MT of CJO: US$ - 10 to + 90
      12/13/09
      • JCL business will work when/if seed prices come down and revenues go up
      • Cost of seeds will come down, when
        • JCL specific mechanization technology becomes available
          • Harvesting
          • Pruning
        • Improved agronomic methods are developed and tested
        • Depreciation comes down due to reduced capital expenditure per ha
      • Revenues will go up, when
        • Advanced uses of CJO go online which justify higher feedstock prices
        • Press cake can be sold at a reasonable price
        • CJO as feedstock for biorefineries becomes a reality
      • Solutions are needed to bridge a 3-5 year market build up
      12/13/09
      • Theoretical yield calculation for an excellent mature JCL field
      • = 7980 kg seeds or 1995 kg oil
      12/13/09 Factor Number of plants Harvests per year Number of branches Number of clusters Fruits per cluster Seeds per fruit Seeds per kg Oil extraction rate influenced by > planting pattern > climate > pruning technique > soil quality, fertilizer > pollination, bees > --- > variety > technology, variety numbers 1900 x2 x35 x3 x10 x3 /1500 25% (mechanical extraction)
      • Polyculture instead of JCL with some intercropping
      • Availability of multiple revenue streams to generate early income
      • Integration of the best properties from all types of crops
      • Full sustainability within minimum time frame
      • 2 nd Gen Biofuel and biochar from up to 10 MT/ha of waste biomass
      • Overall negative carbon footprint through biochar sequestration
      • Zero waste approach
      • Develop synergies between various revenue streams
        • Maximum JCL yield requires bees for pollination
        • Waste biomass handling produces fertilizer
        • BTL reduces fuel cost at farm and supplies energy for processing
        • Biochar for soil improvement also creates carbon credits
      • Essential to give the same amount of attention to each revenue stream
      12/13/09
    5. 12/13/09 Egg plants (Aubergines) Ground nuts (Peanuts)
      • Three excellent examples of the new symbiosis
      • Not the typical JCL intercropping approach
      Hot pepper (Chili)
    6. 12/13/09 Additional Revenue Streams Slowly growing processing of JCL seeds Charcoal production in kilns Roll out of bee hives and their population General plantation roll out of total area (up to 5000ha per farm) Early plantation roll out (up to 1000ha) Testing and preparation Food crop planting on maximum field size available for early revenue generation Plantation Development Proper clearing and plowing Application of standard fertilizer and water management Use of Jatropha DOC replacing standard NPK Biochar program Soil Management Carbon credits for CO2 sequestration
      • A multi stream project requires strong complexity management
      • Project needs break down into small, transparent sections
      • Thorough testing prior to roll out is obligatory
        • Testing helps to adjust basic methods and techniques to the actual project environment
        • Specific crops react differently in a farm specific environment
        • Leadership team, supervisors and personnel need to be trained and tested
      • Build a detailed business case based on realistic data
        • Plan with proven data only, no hearsay from the internet
        • In depth continuous risk assessment
      • Permanently review and revise business model
        • New information from internal and external sources to be checked for relevance
        • Recognized errors and mistakes have to be corrected immediately
      • Manage cost daily on detail level
      • Build and improve revenue constantly
      • Strong strategic model couples with everyday simplicity
      12/13/09
      • Adjust technology to local conditions
        • Manual labor vs. mechanization
          • Preference for manual labor
            • Often the lower cost alternative
            • Better quality plant handling
            • Supports social sustainability
          • Governed by availability of workforce
          • Time available for a job
        • Yield targets start very low
          • Below 60% of standards advertised
          • Usage of open pollinated planting material when ever possible
      • Development of an outgrower program early on
      • Social responsibility to be exercised all the way
      • Strong focus on community relations
      12/13/09
      • Nothing is taken for granted
        • Study of environmental conditions
          • Soil, nutrients
          • Climate
          • Water rain/irrigation situation
          • Local pests and rodents
        • Development of a first set of low risk cash crops (i.e. Maize, Sorghum, Millet)
        • Identify best Jatropha planting method
          • Timing
        • Equipment selection (types & numbers)
      • Investment limited to the absolute essential
        • Use of locally available services
        • Labor before mechanization
      • Low operating cost
        • Focus on essential information not perfection of operations
      • Recording of all details and constant strategy review
      • Identification and planning of all acquisition of equipment, resources and material for roll out
      • Time required: 15 months
      12/13/09
      • Detailed planning of all aspects in this phase
      • Continuously improve business plan
        • Follow up on all assumptions made
        • Adjust to reality (cost, yields, market prices)
        • Permanent update of risk assessment
      • Use enough land to reach stand alone profitability
      • Planting approach
        • Limited number of cash crops used
        • Start systematic Jatropha maintenance / pruning
        • Start own seed program through selection
      • Continue testing
        • Test as many crops as possible
      • Continuously adjust strategy as needed
      • Time required 12-18 months
      12/13/09
      • Further roll out to the final size intended at a suitable speed
        • Roll out speed depends on financing strategy
      • Firm strategy with little variance should be built by now
      • Change the plantation economics
      • Plantation should constantly remain in a profitable state
      • Soil improvement program combined with permanent test efforts by now allows for higher value crops in the early developed fields
      12/13/09
    7. 12/13/09
      • After extensively testing many different planting patterns a double hedge row system was chosen
        • Best use of available space
        • Enables efficient mechanization for cash crops
        • Enables mechanical JCL harvesting
      Approx 1900 JCL plants per ha 3.0 m 3.0 m 3.0 m 3.0 m 1.5 m 1.5 m 1.5 m 1.5 m 10.0 m 10.0 m 10.0 m Space for cash crops, i.e. maize, sunflower, sorghum, soy, beans, groundnut Space for cash crops, i.e. maize, sunflower, sorghum, soy, beans, groundnut Space for cash crops, i.e. maize, sunflower, sorghum, soy, beans, groundnut
    8. 12/13/09 October 2009, 8 weeks after planting
      • It is difficult to determine the optimal split of land use between JCL hedges and food crops
      • High flexibility is built into our double hedge system
        • Adjustments should be made based on selected crops
        • Degree of mechanization and equipment used
      • We look for a planting pattern that is adjustable later on
      • Food crop area should be measured in a way that additional JCL hedges can be added later on
        • Example: 10m wide area can be split later by another double hedge in two 3,5m wide areas
      12/13/09
      • Maize is our baseline crop
        • Locally available market infrastructure with transparent prices
      • Crop rotation is a necessity
        • Rotation crops will be determined year by year based on situation
        • Possible rotation cash crop examples: Sunflower, Sorghum, Soya
        • Castor as a high value oil plant
        • Many higher value crops:
        • Water melon, egg plant, tomato, hot and sweet pepper, onions, groundnut, okro
      • Crop selection based on market security and price levels
        • Detailed feasibility study before large scale planting
        • Logistical advantage
        • Focused on local food markets (Vegetables for Accra & Tema markets)
        • Replace imports on cash crops
      • Irrigation program for best suited fields
        • Minimum additional 100ha per year
        • Up to 4 high value planting seasons feasible per year
        • Off season harvesting with exceptionally high market prices
      12/13/09
      • African origin where ever possible
      • Domesticated African if necessary
      • Open pollinated seeds have preference over hybrids
      • Strictly no genetically manipulated material
      • BPL actively supports African seed development initiatives
      • BPL promotes an open seed exchange mechanisms for African farmers
      • Out growers/smallholders will always be given a choice of open pollinated seeds
      12/13/09
      • No proven superior planting material identified yet
        • Experiments with seeds from different regions/sources including low toxin materials show no obvious superior material
      • Agronomic practices and soil quality are key success factors
        • Difficult choice between seedlings, cuttings, direct seeding
        • Cuttings currently have the strongest arguments on their side
          • Fastest growth
          • Best selection possibilities
          • Near 100% success rate
          • Best pest resistance
          • By far the most economic planting method
        • Special test currently under way: direct seeding with pre-germinated seeds
        • Maintenance
          • Keep weeding to the essential minimum
          • Perfect pruning technique is essential for yield management and mechanical harvesting
        • JCL specific mechanization essential for stand alone profitability
      • Soil preparation and improvements
        • Initial one-time deep plowing
        • Addition of biochar and microorganisms
      • Water management
        • In high humidity climates rain is not essential for good growth
        • Measures to capture condensation are easy and advisable
      12/13/09 Simple way to capture early morning humidity
    9. 12/13/09
      • Tropical savannah soils are extremely low on nutrients and organic matter
      • Unsustainable African agriculture practices are further degrading the soils through common slash and burn methods and migrant farmers
      • Resulting erosion adds to the problem
        • Burning sun quickly consumes organic matter
        • Wind and rain wash out the nutrients
      • Effective soil management requirements
        • Increased shade with stronger vegetation
        • Stop erosion from wind and rain
        • Improved storage capacity for water and nutrients in the soil
      12/13/09
      • Concept is based on continuous improvement cycles
      • Jatropha hedges
        • Roots extract nutrients from lower levels of the soil
        • Increase humidity storage in root system and through more shade
        • Add organic matter and nutrients to top soil due to very fast growth
        • Reduce erosion by wind and heavy rains
      • Fast growing cash crops
        • Add organic matter to the soil (i.e. corn stover)
        • Nutrients build up through fertilizer application
        • Reduced new weed build up saves water and nutrients
      • Application of natural fertilizers
        • Animal manure
        • Human sewage (under investigation)
      • Returning Jatropha press cake to the field
        • Adds high value nutrients and organic matter
      • Biochar program in combination with microorganism build up
        • Builds up long term fertile soil (terra preta) for high value crops
      12/13/09
      • It is essential to get sustainable on nutrient application ASAP
      • Initially it is unavoidable to use standard NPK for the cash crops
        • Some positive side effect of surplus nutrients for the Jatropha hedges will occure
      • As soon as Jatropha press cake becomes available it will replace NPK
        • Jatropha press cake has a nutritional value similar to that of chicken manure
        • Research data suggests that maize reacts better to Jatropha press cake than to NPK
        • Long term JCL press cake may also get useable as animal feed after detoxification
      • Through a biochar/mycorrhizae program a completely new fertilization method will be designed
      • Balanced crop rotation and cover crops will be utilized to reduce external fertilizer application needs and cost
      12/13/09
      • Utilization of the high humidity (80 – 85% near year round)
        • Capturing the morning condensation is sufficient for growth all the way through the dry season
        • Shade from JCL bushes reduces evaporation from condensation water on the ground and the leaves
      • Flood control measures
        • Drainage channels
        • Surface shaping
      • Control of water logging
        • Planting pattern
      • Irrigation systems to be built for the best suited fields
      12/13/09 Seedlings in a furrow covered by cashew leaves thriving during the hottest period of the dry season
      • The BIONIC GROUP’s microfuel technology
        • Products:
          • 2 nd generation drop-in diesel fuel from biomass feedstock
          • Biochar for soil improvement and carbon sequestration
          • Proven process which utilizes microwave and zeolite catalysts
      • Other biochar producing technologies
        • Many low cost alternatives available with higher biochar output but usually no fuel
      • Biochar plus microorganisms create a new kind of top soil
      • Possible side products
        • Char from the microfuel process is a high quality thought after product with very special properties ideal for replacing fossil carbon in many uses
          • Activated carbon for filter technologies
          • Replacing fossil coal in steel production with very high carbon credit potential
          • Carbon for tire manufacturers
          • Solid fuel for electricity generation with carbon credit potential
      12/13/09
      • Honey business
        • Excellent business in its own right
        • Positive side effects for Jatropha pollination
        • Additional possibility to generate jobs for community
      • Solid fuel & Charcoal
        • Wood waste from clearing
        • Wood waste from pruning Jatropha
      • Carbon credits
        • Copenhagen conference Dec 2009
        • Carbon credits for biochar will most likely be possible after 2012
      • Green energy & Biochar
        • Biofuel, optionally Biogas
        • Electricity from Biofuel or Biogas
      12/13/09
    10. Food to market Jatropha seeds to oil press Waste Biomass Diesel fuel for farm equipment and sale Press cake back to fields as fertilizer Jatropha Oil to markets Field preparation Planted Field Waste wood from clearing Solid fuel (wood pellets) to market Charcoal to market
      • Soap production (local)
      • SVO for generators (local)
      • SVO as transport fuel (local)
      • Biodiesel production (local& global)
      • Biojetfuel production (global)
      • Biorefinery feedstock (global)
      microfuel plant Biochar to fields for soil improvement and carbon credits
      • Some indicative numbers on per ha revenues generated within the model ( Based on a mature, stable state which should be reached after max. 5 years)
      12/13/09
      • Waste biomass from field preparation (brush branches and roots)
          • Solid fuel for industrial boilers
          • Charcoal
      • Cash crop sales (maize)
        •  Multiples of this amount are possible with higher value crops like vegetables
      • JCL oil sales
      • Honey sales
      • JCL press cake cost reduction of fertilizers by
      • Waste biomass from field maintenance free supply in return for free biochar
        • Biofuel  cost reduction for fuel used at farm
        • Biochar products (briquettes, etc.)  to be determined
        • Carbon credits from biochar sequestration  assuming 2 MT per ha/year
      US$ 100 (one-time) US$ 800 US$ 1500 US$ 80 US$ 50 None ??? US$ 150
      • Economical Sustainability
        • Recovery of capital needed for land preparation will be reduced to 1.5 years
          • Improved early revenue generation
          • Reduction of preparation cost
        • It is our objective to break even on food crop revenues alone
      • Environmental
        • Zero waste approach
        • No external fertilizers (as soon as internal supply cycles work)
        • No external energy
        • Carbon negative footprint through biochar sequestration
      • Social
        • Fair, safe jobs for farming community
        • Outgrower/Small holder program
          • Agronomic assistance services
          • Supply of planting material
          • Elimination of marketing risk
          • Integrated microfinance opportunities
      12/13/09
      • Initial test programs completed at a growth point of 150 ha
      • Fund raising for 5000 ha expansion far advanced
      • Currently maintaining & commercializing the 150 ha test farm
      • Testing the roll out procedures going from 150 ha  200 ha
      • Developing bee farming (with a partner)
      • Preparation for professional kiln based charcoal production (with a partner)
      • Completing the acquisition of additional 2500 ha farm land
      12/13/09
      • Rolling out min 100 ha per month year round (from 2010)
        • Kick off with completion of 1 st financing round
      • Start processing Jatropha oil (2010)
        • Initial order for 500 MT of CJO under negotiation
        • Press cake will start to come back to fertilize maize
      • Build up modern machine park (2010 through 2012)
        • Cost reductions mainly on harvesting cash crops
      • Start microfuel project for waste biomass processing (2011/2012)
        • BTL fuel for farm equipment
        • Biochar starts coming to the fields in quantities
      • DESIGN > TEST > BUILD > INTEGRATE > IMPROVE
      12/13/09
      • We usually have interesting opportunities available for investors
      • We offer consulting and management services in all areas of our expertise
        • BIONIC PALM LIMITED
        • Accra, Ghana, PO Box GP14916
        • [email_address]
        • www.bionic-palm.com
        • +233 245310298
      12/13/09 Lake Volta, Ghana
    SlideShare Zeitgeist 2009

    + Ulrich RiemannUlrich Riemann Nominate

    custom

    261 views, 0 favs, 0 embeds more stats

    Bionic Palm Ltd, Ghana has developed a unique and h more

    More info about this document

    © All Rights Reserved

    Go to text version

    • Total Views 261
      • 261 on SlideShare
      • 0 from embeds
    • Comments 0
    • Favorites 0
    • Downloads 12
    Most viewed embeds

    more

    All embeds

    less

    Flagged as inappropriate Flag as inappropriate
    Flag as inappropriate

    Select your reason for flagging this presentation as inappropriate. If needed, use the feedback form to let us know more details.

    Cancel
    File a copyright complaint
    Having problems? Go to our helpdesk?

    Categories