Operations - Managing Quality

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Operations - Managing Quality

  1. 1. Managing Quality
  2. 2. What this topic is about• Meaning and importance of quality• Quality control compared with quality assurance• Approaches to monitoring and improving quality
  3. 3. The Business Need for Quality• Quality is one of the most important challenges facing a business• Markets are more competitive: customers are more – Knowledgeable – Demanding – Prepared to complain about poor quality – Able to share information about poor quality (e.g. via email & social networking)• If a business can develop a reputation for high quality, then it may be able to create an advantage over its competitors
  4. 4. What is Meant by Quality?• Quality is about meeting the needs and expectations of customers• Customer needs & expectations: e.g. – Performance (fit for purpose) – Appearance – Availability & delivery – Reliability / durable – Price / value for money• If a product or service meets all those needs - then it passes the quality test• If it doesnt, then it is sub-standard
  5. 5. Examples of Poor Quality• Product fails – e.g. a breakdown or unexpected wear and tear• Product does not perform as promised• Product is delivered late• Poor instructions/directions for use• Unresponsive customer service
  6. 6. Costs of Poor Quality• Many costs of poor quality, including: – Lost customers (expensive to replace – and they may tell others about their bad experience) – Cost of reworking or remaking product – Costs of replacements or refunds – Wasted materials• Poor quality is a source of competitive disadvantage – If competitors are achieving higher quality, then a business will suffer
  7. 7. Quality Management• Achieving high quality does not happen by accident• The production process must be properly managed• Quality management: – Concerned with controlling activities with the aim of ensuring that products and services are fit for their purpose and meet the specifications• Two main approaches – Quality control – Quality assurance
  8. 8. Quality Control - Definition The process ofinspecting products to ensure that they meet the required quality standards
  9. 9. Quality control (1)• Traditional way of managing quality• Concerned with checking and reviewing production• Quality control is mainly about "detecting" defective output - rather than preventing it• Quality control can be a very expensive process
  10. 10. Quality control & Inspection Three main points in production when inspection is used in quality control• When raw materials are received prior to entering production• Whilst products are going through the production process• When products are finished - takes place before products are despatched to customers
  11. 11. Problems with quality inspection• Costly• Often at the end of the production process – i.e. too late• Inconsistent inspections• Often not compatible with modern production systems• Done by inspectors rather than workers themselves
  12. 12. Quality Assurance - Definition The processes that ensure production quality meets the requirements of customers
  13. 13. Quality Assurance (1)• How a business can design the way a product of service is produced or delivered to minimise the chances that output will be sub-standard• Focus of quality assurance is on the product design/development stage – If the production process is well controlled - then quality will be "built-in“ – If the production process is reliable - there is less need to inspect production output (quality control)
  14. 14. Quality Assurance v Quality Control Quality Assurance Quality Control Focus on processes Focus on outputs Achieved by improving Achieved by sampling & production processes checking (inspection) Targeted at the whole Targeted at production organisation activities Emphasises the customer Emphasises required standards Quality is built into the product Defect products are inspected out
  15. 15. TQM – Approach to Quality Assurance A management philosophy committed to a focus on continuous improvements of product and services with the involvement of the entire workforce
  16. 16. Total Quality Management (“TQM”)• TQM is essentially an “attitude”• Whole business understands need for quality and seeks to achieve it• Everyone in workforce is concerned with quality at every stage of production process• Quality is ensured by workers and not inspectors
  17. 17. Advantages of TQM• Puts customer at heart of production process• Motivational since workers feel more involved and are making decisions• Less wasteful than throwing out defective finished products• Eliminates cost of inspection
  18. 18. Disadvantages of TQM• Requires strong leadership – often missing in a business• Substantial investment in training & support – but return on investment not immediate• May become bureaucratic• Disruption and costs may outweigh benefits
  19. 19. Test Your Understanding http://www.tutor2u.net/business/quiz/quality/quiz.html
  20. 20. Managing Quality

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