Wonderware Customer Success Stories

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Wonderware Customer Success Stories

  1. 1. CUSTOMER SUCCESS STORIES WONDERWARE SOFTWARE SOLUTIONS AT WORK ENABLING REAL-TIME SUCCESS
  2. 2. Wonderware Mobile Solutions Integrate the field with the management team. Harness your mobile workforce for aligned business success. Getting your workforce in sync with your bottom line objectives takes more than an electronic clipboard.You need a complete workflow and data management solution that captures and enforces the best operational practices out there in the field. Configurable out of the box, the Wonderware IntelaTrac® System makes it easy to for your field workers to focus on the right priorities and ensures that their safe operational procedures match today’s challenging business goals. Go to Wonderware.com and get a FREE White Paper on how you can rapidly harness your mobile workforce to help improve your bottom line. ©2009 Invensys Systems, Inc.All rights reserved. Invensys, IntelaTrac and Wonderware are trademarks of Invensys plc, its subsidiaries and affiliated companies.All other brands and product names may be the trademarks or service marks of their respective owners. www.wonderware.com/mobile WNDR-789 MobileWhite-WW_A4.indd 1 17-06-2009 10:12:19
  3. 3. 3 Editorial Enabling Sustainable Success..........................................................................................................................5 Automotive BRiSA Bridgestone Sabancı Lastik Sanayi ve Ticaret A. - Turkey.............................................................6 Gates Power Transmission Ltd. - United Kingdom .....................................................................................9 Grupo Antolin - Spain...................................................................................................................................13 Magna Automotive - United Kingdom.........................................................................................................17 Schaeffler KG - South Africa.........................................................................................................................21 Chemicals Bayer CropScience AG - France..................................................................................................................25 sia Abrasives Industries AG - Switzerland .................................................................................................28 Construction DiGeronimo Aggregates - USA...................................................................................................................31 Facility Management Logitek, S.A. - Spain .......................................................................................................................................35 National Security Technologies, LLC - USA..............................................................................................39 TheVenetian and Palazzo Resort Hotels & Casino - USA....................................................................43 Food & Beverage Amadori Group, GESCO Consorzio Cooperativo - Italy ...................................................................47 Coca-Cola Fortune (Pty) Ltd. - South Africa ............................................................................................51 Elledi S.p.A. - Italy...........................................................................................................................................55 Frito-Lay Gıda San. ve Tic.A. - Turkey ........................................................................................................58 HuysVoeders N.V. - Belgium........................................................................................................................61 Lotte SamKang Co., Ltd. - Korea ................................................................................................................65 New Belgium Brewing Company - USA....................................................................................................68 Orley Foods (pty) Ltd. - South Africa .........................................................................................................71 OSM Piatnica - Poland...................................................................................................................................76 The South African Breweries Limited - South Africa ..............................................................................79 Metal Products Alcoa Inc. - Spain ...........................................................................................................................................83 Hoco ChromeV.O.F. - The Netherlands.....................................................................................................87 Otefal S.p.A. - Italy.........................................................................................................................................91 Mining AngloGold Ashanti Limited - South Africa.................................................................................................95 Assmang Limited - South Africa...................................................................................................................99 Oil & Gas Chevron Oronite Company LLC - France.............................................................................................105 Pharmaceuticals Cambridge Reactor Design Ltd. - United Kingdom ..............................................................................109 Power Bodycote plc - USA ....................................................................................................................................113 Eskom Holdings Limited - South Africa...................................................................................................117 S.T.E. Energy S.p.A. - Italy...........................................................................................................................121 Process Engineering Meteng Pty - Australia ................................................................................................................................125 Pulp & Paper Lenzing - Austria ..........................................................................................................................................129 Transportation Tecnositaf S.p.A. - Italy ...............................................................................................................................133 Transports Publics de la Région Lausannoise (tl) SA - Switzerland..................................................137 Water Treatment Comunidad de Regantes de Motril-Carchuna y Cota 2000 - Spain................................................141 Global Water Management, LLC - USA..................................................................................................145 Ontario Clean Water Agency (OCWA) - Canada...............................................................................149 Puerto Rico Water and Sewage Authority - USA ................................................................................153 Tragsa (Empresa de Transformación Agraria, S.A.) - Spain.................................................................156 Wonderware Representatives..................................................................................................................162 CONTENTS
  4. 4. It may not be a corner office, but the impact will be just as great. Accelerate your career with Wonderware Mobile Solutions. Configurable out of the box, theWonderware IntelaTrac® System can empower you to become an integral part of the business decision-making process.Don’t just collect data with a clipboard– become a key player in achieving operational goals.Catch issues early–before they become bigger problems, while helping to save substantial production and maintenance costs. Break away from the tedium by being a part of a more streamlined workflow. Make your mark, using a powerful solution that supports safe operations, savings and value that you help create every day. Go to Wonderware.com and get a FREE White Paper on how an empowered mobile workforce can help improve your company and your career. ©2009 Invensys Systems, Inc.All rights reserved. Invensys, IntelaTrac and Wonderware are trademarks of Invensys plc, its subsidiaries and affiliated companies.All other brands and product names may be the trademarks or service marks of their respective owners. www.wonderware.com/mobile WNDR-787 MobileBlue-WW_A4.indd 1 17-06-2009 9:50:30
  5. 5. 5 Dear Reader, Welcome to the 2009 collection ofWonderware Success Stories with the focus on Enabling Sustainable Success. Sustainable success takes two forms. The first is the recognition that our world has finite natural and human resources and both of these must be properly sustained. The second form of sustainable success is your career and business success. It is important that you invest in yourself and your company to ensure long term, sustainable success. This is what drives us to innovate new and better ways of doing things every day. Our mission is to deliver software solutions that empower the success of a wide range of production workers in the Operations Management market space. In this collection of stories, you will discover proven examples of people being able to do their jobs better with faster agility, real-time collaboration and decision support. Production workers are inclusive not only of plant and facility operators, but also their supervisors and managers, as well as the IT staff that manages the IT infrastructure on which these software solutions run, along with other applications that integrate withWonderware software. Production workers also include all of the quality, safety management, maintenance and engineering staffs. Over 570,000 licenses ofWonderware software solutions are in use in over 125,000 locations in 181 countries in the world. This is an amazing testimony to the widespread applicability of our open software platform for a wide range of manufacturing and infrastructure operations. But the numbers only become truly significant when we enable others to innovate for their personal and business success. That is what this book of success stories is all about – sharing innovative approaches that were used to help drive real world business success. When we enable our customers and partners to innovate new ways of performing their work better, faster, less expensively and greener - they are on the fast track to achieving sustainable operational excellence for their businesses. I would like to thank all of the customers and partners in this most impressive issue. I also invite our readers to challenge and engage with us in ways that accelerate our mutual innovation in support of sustainable success for a brighter future. WishingYou Every Opportunity for Success, Mark Davidson Vice President, Global Marketing Invensys Operations Management Company Overview About Wonderware Wonderware (www.wonderware.com) is the market leading software solutions and ecosystem brand for real-time operations management software and associated ecosystem partners providing solutions for: Supervisory HMI (Human Machine Interface), GeoSCADA (Supervisory Control and Data Acquisition), Mobile Operations, Production Management, MES (Manufacturing Execution System), Performance Management, EMI (Enterprise Manufacturing Intelligence), and integration with asset management, supply and demand chain and ERP (Enterprise Resource Planning) applications. Wonderware is a brand offering of the Operations Management Division of Invensys. Invensys Operations Management is a leading provider of automation and information technologies, systems, software solutions, services and consulting to global manufacturing and infrastructure industries. Headquartered in Plano,Texas, its solutions are used by more than 40,000 clients around the world in over 200,000 plants and facilities. Invensys Operations Management solutions include control and measurement instrumentation, safety critical and distributed control systems, a wide range of real-time operations management software and professional services that help its clients design, operate and manage the safety, efficiency, productivity, sustainability and profitability of their assets and operations. Invensys clients are some of the world’s most important industrial organizations - large oil refineries; chemical, gas, LNG (Liquefied Natural Gas), power, pharmaceutical and mineral processors; food and beverage companies; metals and mining companies; water and wastewater facilities; pulp and paper mills - and its solutions deliver significant cost benefits associated with the secure, efficient operation of industrial plants and facilities. Invensys Operations Management’s other offerings are delivered under several prominent industry brands, including: Action Instruments,ArchestrA,Avantis, Barber-Colman, Continental Industries, Eurotherm Chessell, Eurotherm Controls, Foxboro, IMServ, InFusion, SimSci-Esscor andTriconex.The company’s approximately 10,000 employees and global partner ecosystem integrate these products and services to help clients collaborate across people and systems in real time - to make faster, better decisions and synchronize their operations from the plant floor to the executive offices, aligning production goals with business objectives. Invensys is headquartered in London and is listed on the London Stock Exchange (ISYS.L), with approximately 25,000 employees working in 60 countries. For more information, visit www.invensys.com. EDITORIAL
  6. 6. Automation Solutions /// Automation Solutions /// Automation Solutions /// What goes up and down at the same time? Productivity and Costs. Increasing productivity and lowering costs is a tough challenge and one that was faced by a large engine manufacturing group. Working with their specialist integrators, the group’s team built a state of the art production facility in Dundee, Michigan, USA. Here, hundreds of Mitsubishi CNC controllers, PLCs, HMIs and servos were integrated to make a single e-F@ctory where systems operated together to create large volume production, lower rework and overall lower costs - in fact up to $100 million dollars lower cost are claimed by the customer. You may not be producing automobile engines but you can still benefit from Mitsubishi Electric’s high octane Automation Solutions. Mitsubishi Electric: Making e-F@ctory work for you. www.mitsubishi-automation.com For those who want to know more.
  7. 7. Industry:Automotive, General Process Manufacturing BRiSA www.brisa.com.tr “Now, operators are able to concentrate on their work. Efficiency has been increased since they now focus their energy on increasing performance and productivity”. YamanYazgan, Project Manager, BRiSA Wonderware HelpsTurkey’s BRiSATire Factory Achieve High Quality, Productivity and Efficiency by EST (Enerji Sistem Teknolojileri Sanayi) Goals: • Implement a Manufacturing Execution System (MES) to help increase product quality and manufacturing efficiency and eliminate manual data collection and reduce production procedures. Challenges: • Inconsistency in the manual collection of the plant data affecting the plant’s efficiency and product quality; • Develop a clear upgrade path for the MES system to enable improvements as technology evolves. Wonderware Solution: • ActiveFactory software; • InTouch HMI; •Wonderware Historian; •Wonderware Manufacturing Execution Module. Results: • Significant increase in productivity; • Huge improvement in lot traceability; • Previous hard copy of archived information now avail- able with just the touch of a button; • Huge improvement on quality; • Increased Operators’ Efficiency. 7 “Now, operators are able to concentrate on their work. Efficiency has been increased since they now focus their energy on increasing performance and productivity”. YamanYazgan, Project Manager, BRiSA
  8. 8. Izmit,Turkey – BRiSA is the number one tire manufacturer inTurkey and the sixth biggest tire producer in Europe. BRiSA operates the largest tire factory in the world, operating under one roof, as well as being one ofTurkey’s quality leader. BRiSA has implemented the ‘Shop Floor Project’ in order to realize a Manufacturing Execution System (MES) to help increasing product quality to its top. The Quest for Consistent High Quality Initial project studies started in 2001, followed by a Functional Analysis phase, a Pilot Application phase, a Test Implementation, Execution and Commissioning phase, the project ended in 2008.The project is the most comprehensive MES project inTurkey. For the Shop Floor project, BRiSA adopted Wonderware software solutions to realize data collection process, to send set point values to machines, and analyze production and machine performances. The Shop Floor project was defined to manage the production at BRiSA factory. As other global large companies, BRiSA utilizes the system to follow up their production, in order to maximize their production quality. The application software aims data collection, as well as setting the process parameters for the machines and record the downtime values of the machines. One of the most important data is the inventory information. Real time stock data is updated when materials are utilized, hence users can see what product, semi product or raw materials are used, and where, for a given time instant.The Project also includes the quality control system. Process parameters used for production can be followed up in real time. It is possible to retrieve the historical data of materials for a product.The most important phase of the project is the machine integration. Data quality increased, since machines produce the data and store it to the sofware automatically. Culture Change for the Factory Before the deployment of the MES Project, all production reports were created on paper. This included production plans, setpoints, alarms and other plant data.The manual recording of information on paper by operators resulted in a lot of inconsistencies. It was difficult for the operators to collect information and operate the plant at the same time. Once the fully-automatedWonderware- based MES was installed, all inconsistencies and errors were reduced and efficiency improved.The automation enabled the operators to focus in producing products because the previous manual operations, such as work order and production data collection, became automated. BRiSA project managerYamanYazgan states:“We have managed to improve our manufacturing in two main categories: First, we had a big increase in productivity, due to the automation of the previous manual data collection. Operators, now, have access to accurate information; inconsistent data coming from different sources has been eliminated. Second, we have improved in lot traceability. Before the project, we had to bring a lot of paper from the archive and, now, we receive the same information with just the touch of a button”. “Operator’s errors at the plant have been almost completely eliminated. This has resulted in a huge improvement on quality”,Yazgan continues to tell that the best result of all is the change in production culture.“Now, operators are able to concentrate on their work. Efficiency has been increased since they now focus their energy on increasing performance and productivity”. WonderwareWalks with BRiSA through the TechnologyWaves Bimsa,Wonderware system integrator inTurkey, is the preferred partner of BRiSA because of their long working relationship over the years and the experience in plants’ production and manufacturing. TurkishWonderware Distributor, EST Enerji has been working with BRiSA and Bimsa for more than ten years, providing support for the current installation.They are poised together as BRiSA looks to adopt theWonderware System Platform in the near future. This document was realized thanks to the support of: BRiSA and Bimsa,Wonderware system integrator. 8 ActiveFactory software, InTouch HMI,Wonderware Historian, Wonderware Manufacturing Execution Module. Automotive, General Process Manufacturing
  9. 9. Industry:Automotive, General Process Manufacturing Gates PowerTransmission Ltd. www.gates.com “With the help of Wonderware software, we have become a leading company in time-to-market, on-time performance, meeting customer expectations and cost- base reduction.We win our orders on quality.The level of performance our customers receive from the products leads them to buy from us.” Roddy Edgar, IS Manager, Gates PowerTransmission Wonderware assists efficient production of automotive and industrial belts byWonderware United Kingdom Goals: • Create an Enterprise Manufacturing Intelligence system with real-time bi-directional integration from disparate shop floor to Enterprise Resource Planning level. Challenges: •The plant had different hardware and software solutions, making it difficult to acquire data from different technologies that are spread across the world. Wonderware Solution: • ActiveFactory software; • InBatch software; • InTouch HMI; • QI Analyst software; •Wonderware Historian; •Wonderware Manufacturing Execution Module. Results: • Real-time bi-directional integration from disparate shop floor Programmable Logic Controller systems right up to Enterprise Resource Planning level; • Ease of use ofWonderware software solutions and comprehensive training provided byWonderware United Kingdom enables Gates’ staff to carry out ongoing in-house enhancements to the system; •Winner of the Best Engineering Plant in the UK accolade at the 2008 Best Factory Awards supported by Cranfield University andWorks Management magazine. 9
  10. 10. Dumfries, Scotland –The Gates Corporation has been recognised as one of the leading manufacturers of automotive power transmission products since its inception in 1911. Gates employs some 38,000 personnel worldwide of which 6,400 are dedicated to PowerTransmission. Gates is a geographically diverse corporation with locations throughout the world.The European HQ for Gates PowerTransmission is in Erembodegem, Belgium, and manufacturing sites are located in Dumfries, Scotland;Aachen, Germany; Nevers, France; Balsareny, Spain and Legnica, Poland. Some 390 staff are located in Dumfries, working four shifts round the clock to produce 500,000 belts a week. The Dumfries facility manufactures synchronous belts and couplings for the automotive and industrial markets.The site produces everything from the small belts found in food mixers to large industrial belts utilised in ski lifts and farm machinery. Gates supplies most of the major automotive customers with OEM (Original Equipment Manufacturer) products and also produces aftermarket spares. The industrial side manufactures belts for everyday equipment such as vacuum cleaners, cash dispensers and automatic doors. Gates Dumfries facility also produces Poly Chain® polyurethane belts which replace conventional chains on motorbikes for customers such asYamaha and Kawasaki. Custom belts are also produced for bicycle manufacturers and industrial applications using Gates Poly Chain® GT® Carbon™ high- torque drive systems. Improving Efficiency of Production Processes withWonderware A corporate initiative saw the introduction of InTouch HMI (Human Machine Interface), Wonderware Manufacturing Execution Module and Wonderware Historian software in 2000, and three years later, QI Analyst software was introduced for statistical analysis. Gates implemented a new global production system in 2004 and this initiative combined withWonderware technology has helped to improve the efficiency of production processes. “We wanted a window on the manufacturing processes,” says Roddy Edgar, MIS Manager at Dumfries. “There were two sides to this need – we wanted visualisation, to see what was happening and we also wanted history and analysis of data to enable possible improvements in quality. In addition, we obtained traceability and lot control using our MES solution based on the anWonderware Manufacturing Execution Module software-based MES solution.” 10 ActiveFactory software, InBatch software, InTouch HMI, QI Analyst software, Wonderware Historian,Wonderware Manufacturing Execution Module. Automotive, General Process Manufacturing 2000 InTouch HMI and Manufacturing Execution Module introduced 2003 Wonderware Historian introduced for statistical analysis 2004 Global production system introduced, the combination with Wonderware improves production efficiency 2006 Gates operates with 3.5 days inventory, down to 15 hours and unit costs have fallen by 3.5% 2008-9 Gates wins numerous industrial awards Figure 1: Belt Quality Control.
  11. 11. A key issue was the need to acquire data from different technologies.“There were different Programmable Logic Controllers, different Enterprise Resource Planning systems, and different technologies spread across the world,” says Edgar.“For example, we use Allen Bradley systems in the US and Siemens in Europe.We have an IBM mid-range AS400 Enterprise Resource Planning system running in Dumfries.” TheWonderware solution provided Gates with real- time bi-directional integration from disparate shop floor Programmable Logic Controller systems right up to Enterprise Resource Planning level. “We are now at the point where users see real benefits from using the systems in their day-to-day work. Enhancements are now pulled by users because their eyes have been opened by the power of the system,” says Edgar. Against this, there are the European drivers in that sales and marketing, forecasting and budgeting are handled at the European HQ near Brussels. The trends in Dumfries will be comparable to those on similar machines in the different countries in which the company operates. Major Benefits TheWonderware software solutions involving InTouch HMI,Wonderware Manufacturing Execution Module,Wonderware Historian, QI Analyst software, ActiveFactory software (the front-end system for Wonderware Historian), and InBatch software were provided byWonderware United Kingdom and Swift Automation. The ease of use ofWonderware products and comprehensive training provided byWonderware United Kingdom enables Gates’ staff to carry out ongoing in-house enhancements to the system. Dumfries also utilises InBatch software to control a batch process producing water-based adhesives used 11 ActiveFactory software, InBatch software, InTouch HMI, QI Analyst software, Wonderware Historian,Wonderware Manufacturing Execution Module. Automotive, General Process Manufacturing Figure 2: Belt production. Figure 3: Inspection.
  12. 12. in the production process. InBatch software controls the entire batch process providing full traceability of recipes, equipment and materials. Key Achievements Gates Production Systems have evolved over time, and indeed are continually evolving.“We utilise a cell manufacturing process, so we can commission Wonderware on one cell and then later, start on another cell,” says Edgar.“There is great flexibility with Wonderware, we can install different products at different times but still integrate everything together creating a total solution.” Introducing the Gates Production System in 2004 has resulted in more efficient operations. Improvements to material flow have added further savings.At the start of 2006, Gates operated with 3.5 days inventory – it is now down to 15 hours and other improvements have reduced the need for working capital. As a result of the new system, unit costs have fallen 3.5 per cent. “We useWonderware for improving the quality of our products and also for error proofing the manufacturing process”, says Edgar.“The system gives visibility on the process at all levels in the organisation.This enables people to make faster decisions and improve the quality of the process”. That Gates PowerTransmission has made great strides in its work at Dumfries can be proven through its winning the Best Engineering Plant in the UK accolade at the 2008 Best Factory Awards supported by Cranfield University andWorks Management magazine, and being Highly Commended in the Supply Chain award, sponsored byToyota. This document was realized thanks to the support of: Gates PowerTransmission. 12 ActiveFactory software, InBatch software, InTouch HMI, QI Analyst software, Wonderware Historian,Wonderware Manufacturing Execution Module. Automotive, General Process Manufacturing Figure 4: Finished product.
  13. 13. Industry:Automotive Grupo Antolin www.grupoantolin.com “The Performance solution and ArchestrA architecture allowed us to develop a scalable OEE system by using all the functions of a Supervisory Control and Data Acquisition (SCADA) system. Because of this, there has been a reduction in development time.” André Brandão, Project Manager, Sysmaker Grupo Antolin Lusitânea optimises its production processes withWonderware solutions byWonderware Spain Goals: • Improve the efficiency in order to respond to higher volume demands; • Optimise efficiency in one specific assembly line to later replicate it on other production lines. Challenges: •The system needs to be implemented without any shutdown to the existing production lines. Wonderware Solution: • InTouch HMI; •Wonderware Performance software; •Wonderware System Platform. Results: •Visibility of line efficiency, showing opportunities for process improvement. Grupo Antolín now has great visibility in the efficiency of its Lusitânea production lines.The critical data is used to analyse new ways to improve the process; • Seamless integration with current control systems; • Low impact on shop-floor operation, due to automatic work order synchro and data collection. 13 “The Performance solution and ArchestrA architecture allowed us to develop a scalable OEE system by using all the functions of a Supervisory Control and Data Acquisition (SCADA) system. Because of this, there has been a reduction in development time.” André Brandão, Project Manager, Sysmaker
  14. 14. Vila Nova de Cerveira (Lusitânea),Portugal - Thanks toWonderware technology,GrupoAntolin has achieved great improvement in efficiency and quality in one of the production lines of its Lusitânea plant,obtaining critical information to study new possibilities in real-time improvement and decision- making. Leading Spanish Multinational in its Sector As the leading Spanish multinational in the design and manufacture of components for car interiors, Grupo Antolin focuses its strategy on integral services that include the conception, design, development, manufacture and distribution of car roofs, doors and seats.With a global turnover of approximately 2.2 billion euro in 2007, a presence in 22 countries with 86 plants and 20 technical/sales offices, Grupo Antolín has over 10,000 professionals working to ensure full customer satisfaction. The group’s origins date back to 1950. It has a big organization doing research and development, using highly qualified personnel and the most advanced technologies capable of adapting to client needs. Grupo Antolin offers multi-technological products, thanks to its expertise in materials, advanced simulation techniques, electronics, industrial processes, safety, acoustics and vibration. In Search of Optimum Efficiency GrupoAntolin Lusitânea has implemented a Wonderware solution for its factory located in the town ofVila Nova de Cerveira (Lusitânea - Portugal) with the aim of optimising the efficiency of its production lines. According to Rui Araújo, Production Department Director at Grupo Antolin’s Lusitânea plant:“The automobile sector is becoming more demanding;To be able to respond to the demands of our clients, we needed to improve the efficiency of one our assembly lines, especially the one dedicated to assembling door locks. This is why we decided on technological change through the adoption of the latest generation software.” The company was looking for a solution that could be integrated without interfering with the production line. It was then that they contacted Sysmaker, aWonderware ArchestrA-certified system integrator. Sysmaker created a PLC solution that gathers information from all field variables.They also developed a complete Overall Equipment Effectiveness (OEE) system based onWonderware Performance software. All the data is collected through the PLC from the different equipment on the assembly line.This includes all detectors, sensors, pneumatic and electric system controls, alarms, separation of OK/notOK parts, management of manufacturing model changes and accounting of manufactured amounts.TheWonderware solution is essential in helping to compile, store, process and organize the required information that interacts with the PLC system by translating the data it receives into an understandable format. “The aim is to implementWonderware technology in the line for door lock assembly and then to replicate it later on other production lines. In the end, to have standard OEE (Overall Equipment Effectiveness) in all the lines” adds Araújo.The OEE solution helps to measure the production efficiency of industrial machinery and it involves monitoring all essential production parameters.These parameters are based on availability (real-time functioning of the production machine), usage (real production obtained in comparison with forecasts during the functioning time of the machine) and quality (number of good pieces obtained). A Complete, Personalised OEE System The implementation of the software began after Sysmaker carried out the corresponding test phase. TheWonderware software complied with all the initial 14 InTouch HMI,Wonderware Performance software, Wonderware System Platform. Automotive Figure 1: Real time efficiency according to diagram of specific times.
  15. 15. demands set by GrupoAntolin by providing the latest generation solution and integrating it into the plant without interference.It also added a very important element:the ability of adapting to client demands. Consequently, a complete OEE analysis system was implemented in accordance with the requirements of Grupo Antolin’s Lusitânea plant. The application is based onWonderware Performance software, a scalable solution that allows the addition of new functionalities such as traceability, genealogy, execution of job orders, control of intermediate stock and man-hour management.The software is a component of Wonderware Enterprise Manufacturing Intelligence (EMI) and it includes functions that facilitate complete OEE monitoring.The system is able to identify areas of improvement, such as small stops and low production speed that affect performance. A Unique, Integrated Platform Grupo Antolin has implemented aWonderware solution to obtain a shared platform of industrial applications that can run on practically any existing system.Wonderware System Platform provides a unified environment that facilitates plant visualisation, historization, communications and integration of other industrial automation applications. Full Functionality and Scalability Wonderware System Platform is built on ArchestrA technology, an innovative architecture for plant automation and information based on a real-time Service Oriented Architecture (SOA).This makes it possible to reuse existing automation applications. “The Performance solution and ArchestrA architecture allowed us to develop a scalable OEE system.Because of this,there has been a reduction in development time” explainsAndré Brandão,Sysmaker Project Manager. “TheWonderware Historian on the other hand,compiles and stores all the plant information,providing full visibility of the data that enables correct decision-making,” points out the manager of GrupoAntolin’s Lusitânea factory. TheWonderware Information Server uses Microsoft SharePoint andWeb Part technologies to present and collect production and plant performance data on the Internet or the company’s Intranet. Grupo Antolin professionals at the Lusitânea plant access the information and make informed decisions in real time, thus helping to detect errors beforehand.This saves on costs and improves staff efficiency. The last element of this innovative platform is Wonderware InTouch HMI (Human Machine Interface), which is outstanding for its usability and ease of use.The HMI helps to control all the factory processes in an intuitive, clear and descriptive manner.“TheWonderware staff helped Sysmaker to personalise and make the specific required changes for the PLC programme and the Performance database,” concludes Brandão. Main Benefits GrupoAntolin now has great visibility in the efficiency of its Portuguese production lines.The critical data is used to analyse new ways to improve the process. In the words of Rui Araújo, Production Department Director at Grupo Antolin’s Lusitânea plant:“Thanks to the OEE system, we have managed to automatically compile data and automatically manage job orders, edit information, analyse graphics and create reports that we define through a user interface.” This document was realized thanks to the support of: RuiAraújo,Production Department Director,GrupoAntolin, André Brandão,Project Manager and João Caldeira,AutomotiveTechnical Engineer, Sysmaker,WonderwareArchestrA-certified system integrator. 15 InTouch HMI,Wonderware Performance software, Wonderware System Platform. Automotive Figure 2: History of machine use condition.
  16. 16. Does missing data cost your company money? Active directory® support Data time stamped at source Redundant logging For more information visit our web site at www.eurotherm.co.uk SNTP (Global Time Synchronisation) Flexible secure acquisition of business critical data with ‘Store & Forward’ Store then forward your batch records even with loss of communication Secure data available from measurement to Manufacturing Execution System (MES) Guaranteed data capture ensures greater production efficiency Eurotherm Solutions for Electronic production records Data management solutions from input to report Ensuring high integrity data capture Regulation compliant
  17. 17. Industry:Automotive Magna Automotive www.magna.com “Wonderware’s object based technology, especially with the new embedded graphics capability, was a huge benefit to the successful completion of the project.” Nigel King, Senior Software Consultant, SDI Group Logistics boosted at Magna Automotive byWonderware United Kingdom Goals: • Magna Automotive was required to increase the number of panel variations to handle the requirements for both the outgoing and new vehicles, which meant an increase in the number of variances of around 17 per cent. Challenges: •The project had to be completed in a very short time; •There shouldn’t be any plant shutdown and production had to be maintained while expansion is being undertaken; •The new system must show improvement in quality, throughput and space utilization. Wonderware Solution: • InTouch HMI; •Wonderware System Platform. Results: •The ease of use of the operator screens required minimal input.This enabled new personnel to operate the plant with very little training; • On-Time delivery; • Increased Productivity by an increase in available workforce equating to a headcount re-deployment of 8 per cent; • Enhanced the Automation and Control System by improving stock control, production planning, and inspection of stock produced, as well as adding advanced, automated reporting capability. 17
  18. 18. Burton-on-Trent, United Kingdom - Magna Automotive is a major supplier of components to the automobile industry. Faced with increasing demand and the need to improve plant efficiency and product quality, they have decided to re-vamp their manufacturing facility in Burton-on-Trent, UK. This was a major task that had to be undertaken without any stop in production. Magna Automotive selected theWonderware System Platform because its capabilities provided the ideal solution to address the short project completion schedule and in- project continuous improvements. Magna Automotive operates a manufacturing and production site at Barton Business Park in Burton- on-Trent.The facility is part of the company’s Interiors Division supplying injection moulded internal door panels to a nearby car manufacturer. It provides parts for two different vehicle models, working on a just-in-time inventory strategy with a four-hour notice period for incoming orders. The Situation - Increasing Capacity with Minimum Cost The plant manufactures door panels for two vehicle models but there are a number of different variations because of different interior options that are offered to the consumer. A planned model change scheduled for the first half of 2008 has necessitated Magna Automotive to increase the number of panel variations to handle the requirements for both the outgoing and new vehicles.This meant a 17% increase in the number of variances.As a result, additional space was needed at the Burton-on-Trent facility to accommodate the extra production equipment. Magna Automotive wanted to identify the most cost-effective solution that met production needs. Seeking at Solution SDI Group UK was invited by Magna Automotive to design the automated system for the storage and retrieval of the injection moulded interior car door panels manufactured at the production site. A turn- key solution was required to primarily optimise the existing facility, freeing up valuable space for new equipment, whilst avoiding any disruption to the ongoing operation. The project’s scope also included enhancing workforce productivity; maximising capacity for future business wins; and increasing operational visibility and control.The solution would have to take into consideration the unique needs of a just- in-time inventory strategy within the automotive sector, which demanded particularly high levels of accuracy, faster completion time and increased product quality. The Solution – an Improved Control System Powered byWonderware An essential aspect of the solution was a sophisticatedWarehouse Control System (WCS) installed with aWonderware software solution.The WCS has enhanced the overall control of the manufacturing plant and increased the ability to better manage the site.Wonderware software 18 InTouch HMI,Wonderware System Platform.Automotive Figure 1:Automobile components in motion.
  19. 19. provides overall control at each stage of the production process from manufacture of parts, through to storage and then transfer to production areas and drop-off points.This comprehensiveWCS not only had to control the automated storage and retrieval system, but the entire life of each part from manufacture and production to the point of dispatch. A key feature of theWCS is the easy-to-use touch screen operator interface using InTouch HMI (Human Machine Interface).The operator screens were designed for ease of use and minimal operator input.This means that new operators can be introduced with very little training on the software required. The software also offered greater control over stock, operating an effective FIFO (first in first out) parts usage system, as well as providing a complete audit trail for every part within the facility.The automated solution utilised more than 3,500 sensor points providing useful stock data and enabling the ability to monitor parts trolleys throughout the process. Data could be accessed and inputted via office-based computers or five touch screen monitors situated within the production facility. Each operator station can display a live animated visualisation of the control equipment with pan and zoom functionality.This provides detailed diagnostic information to engineers and operators right on the plant floor. Detail of stock holdings by part and by location with ‘drill down’ comprehensive information is available to the plant personnel.The details and destination of all trolleys moving on the conveyor system are also displayed in real-time. A history of the trolley’s movement is available. A remote Management PC also provides the same equipment visualisation and stock information but with additional features for supervisors.These features include part definition creation / modification, part to storage lane allocation, user management, problem recovery and software application status display. TheWonderware Historian has enabled data to be stored and collated for reporting purposes, something that was previously processed manually. The Core of the Solution –Wonderware System Platform TheWonderware System Platform provides real- time automation supervision for theWCS (Warehouse Control System). Nigel King, Senior 19 InTouch HMI,Wonderware System Platform.Automotive Figure 2: New mezzanine.
  20. 20. Software Consultant, SDI Group,“Wonderware object based technology, especially with the new embedded graphics capability, was a huge benefit to the successful completion of the project.” Wonderware System Platform was designed with real-world project experience in mind where objects can be designed and rigorously tested and deployed repeatedly in multiple instances across the application.TheWCS usesWonderware System Platform and six InTouch HMI nodes for visualisation and supervisory control. The system’s natural connectivity takes care of communications to automation controllers (mainly Beckhoff PLCs) and external databases.The Wonderware Historian provides History andTrend information.When the production facility matures, it will provide detailed insight into operational performance and provide useful information for continual improvement programmes. Although SDI Group is a long standingWonderware user, Nigel added,“We needed confirmation of our decision making and approach with the new version of Wonderware System Platform,Wonderware United Kingdom support staff and consultants provided knowledgeable and helpful guidance in both the initial learning curve and during the project’s execution.” Return on Investment SDI group delivered all of the requirements that were part of the project; these resulted in measurable business benefits that ensured early payback of the investment:The materials handling solution took just 10 months to be designed, installed and become fully operational.The project was completed within the required schedule with zero operational downtime. Increased Productivity resulted by an increase in available workforce equating to a headcount redeployment of 8 per cent. Implementation The installation was completed within the required timeframe, so Magna Automotive has been able to meet the delivery deadlines for new parts to its customer’s car production line. Zero downtime was achieved during the course of the design and build process, with no forced stoppages as a direct result of the project; this ensured that Magna Automotive was able to continue to serve its customer without disruption throughout the course of the installation. On-Going Benefit Notwithstanding the 2009 economic situation, Magna Automotive now has a far more efficient production system which will provide business benefits long into the future.The utilisation of the Wonderware System Platform will continue to provide measurable cost savings in operation and when inevitable changes to production occur. This document was realized thanks to the support of: Magna Automotive. 20 InTouch HMI,Wonderware System Platform.Automotive
  21. 21. Industry:Automotive Schaeffler KG www.schaeffler-group.com “The extensive preparation work done by the team in first understanding the requirements and harsh nature of the environment, together with the use of the most sensible tools resulted in an excellent working solution, fulfilling our requirements completely.” Gwilym Wilkins, IT manager, Schaeffler Automotive. End-to-end batch mixing and tracking at Schaeffler’s Port Elizabeth plant byWonderware Southern Africa Goals: • An automated warehouse inventory control system; • A batch tracking system that would track raw material batch numbers through to final product and vice versa; • Reporting facility. Challenges: • System to operate in adverse and dirty conditions. Wonderware Solution: • InTouch HMI; •Wonderware Manufacturing Execution Module; •Wonderware System Platform. Results: • Automated process – Greatly reduced operator error while providing the necessary guidance for optimal smooth running of processes; • Accurate warehouse management system; • Easier, more reliable operation; • Mixing benefits with strict recipe management and scrap reduction; •Traceability – It is now possible to trace raw material batch numbers from the suppliers to the end product and vice versa • Reports – Using the company’s intranet, reports such as stock levels, batch tracking, raw material tracking, batch details (e.g. weights per material) and exception errors such as process problems can be viewed. • Computer failure recovery. 21
  22. 22. Port Elizabeth, South Africa -With its three strong brands - INA, LuK and FAG - the Schaeffler Group is involved in the automotive, industrial and aerospace industries and stands for a pronounced customer focus, innovative power and the highest possible product quality. In 2008, approximately 66,000 employees at over 180 locations worldwide achieved sales totalling nearly 9 billion Euros.The group belongs to the leading suppliers of the rolling bearings industry worldwide and is a valuable partner of nearly all automobile manufacturers. With the LuK brand, the Schaeffler Group is one of the world’s leading clutch and transmission component manufacturers.Today, one in four cars worldwide has a LuK clutch and customers include several renowned automotive manufacturers. Schaeffler’s Port Elizabeth manufacturing facility consists of a 15,000 m2 production area and 3700 m2 warehouse all on a 36,000 m2 site with 450 employees, 15 of whom are involved with research and development and 27 in the tool room.Annual turnover is 40 million Euros and 2007 production achieved 2.5 million facings and 1.1 million clutch sets.The plant has the capacity to produce 1.7 million clutch sets and more than half its production is targeted for export. No matter how exotic the car, vehicles not using ‘wet’ clutches (automatic transmission) rely on a relatively thin layer of special material to interface engine power with the driven wheels – the clutch facing. In order to live up to Schaeffler’s (LuK’s) exacting quality standards while meeting large demands, the production process of these facings at the company’s Port Elizabeth facility needed to be revised to incorporate the latest batch mixing and tracking technologies in a difficult manufacturing environment. Project Requirements The business objectives called for an automated warehouse inventory control system, a batch tracking system and a reporting facility. Material would be picked according to its expiry date while provision would have to be made for stock levels and the location of all stock to be readily available to qualified personnel. The batch tracking system would need to track raw material batch numbers through to final product and vice versa.There was also a need to interface to a laboratory testing facility. While the need for reliable operation goes without saying in a real-time production environment, the conditions at the plant proved to be somewhat challenging with an atmosphere thick with carbon black (figure 1). To overcome this, a simple and robust operator interface was required as the standard keyboard/mouse combination had proved useless and even touch panels were prone to failure. Solution Selection Both the hardware and software needed upgrading and a fresh approach was necessary. “Since the existing SCADA facility was based on Wonderware’s InTouch HMI (Human Machine Interface) andWonderware Manufacturing Execution Module (previously known asWonderware InTrack software) solutions which had served the company well since 1997, it made sense to continue using products from theWonderware stable,” says Barry Clemence, software engineer at DC Industrial Scanning, the system integrator chosen by LuK. DCI Scanning chose theWonderware System Platform based on ArchestrA technology as well as theWonderware Information Server. 22 InTouch HMI,Wonderware Manufacturing Execution Module, Wonderware System Platform. Automotive Figure 1: Not the best environment for electronic equipment.
  23. 23. Solution Architecture The system topology is shown in figure 2, which also illustrates the three-button operator interface and hand-held wireless computer. The buttons allow for easy navigation between screens, function selection, SQL grid selection and executing the stepping sequence while being easily replaceable at very low cost.The mouse and keyboard are now only used for administrator functions.“The buttons are connected to a standard serial port and a .NET object was written inside ArchestrA to do the interfacing,” says Clemence. “The result is a robust unit made from readily-available components.” The hand-held wireless computer is used to guide the operators via screen prompts while allowing them to scan barcodes or key in information on the move throughout the plant.This was also integrated directly intoWonderware System Platform with another .NET object. The newWonderware System Platform SQL object provided a reliable way to interface to the SQL database.The new SQL Grid proved to be very flexible and was a great way to display database information. “One place we used the grid was to display the various recipes thereby enabling the operator to select and start the required recipe using the button interface,” adds Clemence. TheWonderware System Platform application is interfaced with LuK’s Oracle system to retrieve the information for the material received and the system had to be developed, tested and implemented live.“We did dry runs where possible,” says Clemence,“but with implementation came the normal teething issues and specification changes.” Realised Benefits • Automated process –The level of automation and checks and balances incorporated into the system has greatly reduced operator error while providing the necessary guidance for optimal smooth running processes; • Accurate warehouse management system – This now provides current stock levels immediately on request and knows where each bag of material is stored and how much is left.This has led to less material loss due to material expiry; 23 InTouch HMI,Wonderware Manufacturing Execution Module, Wonderware System Platform. Automotive Figure 2: System topology. Figure 3:The pre-mix process.
  24. 24. • Easier, more reliable operation –Wireless scanner and screen prompts as well as the robust button user interface allow operators to do a better job; • Mixing benefits – Strict recipe management now prevents the wrong materials being added to the mixture or added in the wrong amounts which all contributes to reducing scrap; • Traceability – It is now possible to trace raw material batch numbers from the suppliers to the end product and vice versa; • Reports – Using the company’s intranet, reports such as stock levels, batch tracking, raw material tracking, batch details (e.g. weights per material) and exception errors such as process problems can be viewed. The back end is powered using a combination of Microsoft SQL Reporting Services andWonderware Reporting Services; • Computer failure recovery – It is now easy to recover from a computer failure whereas this wasn’t previously possible. This document was realised thanks to the support of: GwilymWilkins, Schaeffler Group, and Barry Clemence, DC Industrial Scanning. 24 InTouch HMI,Wonderware Manufacturing Execution Module, Wonderware System Platform. Automotive Figure 3:Aerial view.
  25. 25. Industry: Chemicals,Agriculture Bayer CropScience AG www.bayercropscience.fr Wonderware and SITAM participate in increasing the plant treatment productivity with the FROGSS project (Fungicide ROtating Greenhouse Spraying System) byWonderware France Goals: • Increase treatment capacity with regards to the Biology department; • Reduce biologists’ contact with the treated plants; • Implement a new organization within a maximum of 18 months; • Provide operating tools that are easy to use. Challenges: • Referral agent partners for each business involved in the project; • BAYER / SITAM work group: a commitment for the success of the project; • An open software environment. Wonderware Solution: • ActiveFactory software; • InTouch HMI; •Wonderware Historian. Results: • Comply with priorities and deadlines in implementing and deploying the solution; • Cost of the solution controlled thanks to the stringency of the SITAM management processes; • Quick familiarization; • Control and transparency of the information: factors for successful collaboration. 25 “The choice of Wonderware was in this project a major step and we can now measure all of the flexibility that this has provided us with in the implementation of this robot.” Martine ZUCCO Manager, RoboticsTeam, Bayer Cropscience France
  26. 26. La Dargoire (Lyon), France - Bayer is an international group of which the core businesses fall within the health, nutrition and high-performance materials sectors. Bayer CropScience AG, a subsidiary of Bayer AG, with an annual sales figure of about 6.4 billion euro (2008), is a company leading the way in innovation worldwide in the fields of crop protection, non- agricultural pest management, seeds and plant biotechnologies. The company offers an extensive range of complementary products and services for modern and sustainable agriculture, as well as solutions for non- agricultural applications. Bayer CropScience has invested nearly 10 million euro at La Dargoire over the last two years in order to provide the existing laboratories with state of the art equipment. The Biology department has benefited from a part of this investment in the creation of a new fully- robotized system for large-scale testing of the effectiveness of new molecules on plant diseases. The FROGSS (Fungicide ROtating Greenhouse Spraying System) project was born. Its functional scope concerning the steering monitoring solution remains to be defined. The customer’s request was to obtain a tool that was able to change easily according to needs identified during the course of the project without jeopardizing what already exists. Their choice was quickly orientated to a Wonderware solution which offers a modular and open architecture based on market standards. The FROGSS project consists in automating: • the spraying of plant sets from a loading zone; • the drying for sprayed solutions in a drying tunnel; • the classification of plants by disease in trolleys; • the washing and storing of the sets used in a storage zone; • the transporting of sets to the various zones mentioned above; • the identification of treated sets and pots. The sequencing of all of these treatments is called a ‘Run’.This automation implements several elements: computers, automatic devices, conveyors, robotic arms, a LiquidHandler, trolleys, carts, doors, valves, cylinders, nozzles, elevators, lifts, shafts, motors, pumps, cells, barcode readers, DataMatrix code readers, etc. In addition to automating the process, traceability is implemented throughout the entire installation from taking the set to arranging the pots, including spraying. The IT portion’s architecture is articulated around aWonderware solution interfaced with the customer’s management system (BCS). The solution developed with the Wonderware InTouch HMI (Human Machine Interface) and Wonderware Historian allows the following functions to be provided: • Representation of the process structured in the form of block diagrams; • Real-time acquisition of process parameters; •Visualization of safety elements; • Acquisition of safety data; • Alarm management; • Recording and sorting of events or alarms for those in the past or currently in progress; • Management of manufacturing program parameters; • Configuration for the ‘Run’; •Traceability management; • Exchanges with the BCS system. “The management of alarms in the event of a default, their traceability and the facility for repair is a notable advantage. In addition, the possibility viaWonderware to 26 ActiveFactory software, InTouch HMI, Wonderware Historian. Chemicals, Agriculture
  27. 27. secure the access by setting up different user levels was a major criterion in our choice” states Martine Zucco, Manager, RoboticsTeam, Bayer CropScience France. The InTouch HMI supervision interface was designed in such a way as to provide operators with optimal facility and user- friendliness in use. A geographical representation of the equipment allows for a complete view of the monitored installation. Navigation guarantees access to the information with a minimum number of mouse clicks, either from the geographical location of the equipment, or via shortcut buttons or a contextual menu.The interface is configured automatically via user profiles, which allows each person to retrieve their working environment. “It is certain that the speed of users getting familiar with this new tool is directly correlated with the excellent ergonomics of the different HMI screens,” states a user at Bayer CropScience. This documents was realized thanks to the support of: Bayer CropScience. 27 ActiveFactory software, InTouch HMI, Wonderware Historian. Chemicals, Agriculture Figure 1: Precision seed drill.
  28. 28. Industry: Chemicals sia Abrasives Industries www.sia-abrasives.com “The automated management of scheduling activities and online information coming directly from plant floor facilitates the coordination with other divisions. Response time to changes in scheduling has been substantially reduced.” Thomas Brandes, Work Order Planning Department, sia Abrasive. A Comprehensive Plant Solution for the Production of Coated Abrasives byWonderware Switzerland Goals: • Paperless connection between production and production management systems. Challenges: • Outdated, inconsistent systems; • Local loss of data causing discontinuity and frequent errors. Wonderware Solution: • ActiveFactory software; • Development Studio; •Wonderware Historian; •Wonderware Information Server; •Wonderware Manufacturing Execution Module. Results: • Unified dataflow; • Elimination of paper records; • Higher product quality and work simplification; • Faster reaction times thanks to the availability of real-time data; • Better coordination between production and other departments. 28
  29. 29. 29 Frauenfeld, Switzerland - sia Abrasives Industries AG at Frauenfeld (Switzerland) is one of the world‘s leading manufacturers of coated abrasives.The company offers a product range of several thousand items that are subject to continuous improvement. sia Abrasives employs about 1.100 persons worldwide, 690 of which work in Frauenfeld. In 2007, the business volume reached 298 million CHF, and great attention is being paid to the performance and efficiency of the enterprise. The Products: Coated Abrasives forVarious Fields of Application The coated abrasives produced at Frauenfeld are made up of a carrier material such as paper, tissue, vulcanized fibre or plastic film.Through a continuous process, abrasive grains are applied to the backing and anchored by bonding adhesives. sia Abrasives products are distributed worldwide and are used in metalworking, woodworking, automotive bodywork, panel production et al. Starting the Project sia Abrasives produces coated abrasives on several production lines based on specific products and each consisting of a number of subordinate units. Before the introduction of production management system, there was no connection between the controls of the individual production units.Thus, the planning of the various production processes and the management of the machines’ setup were highly laborious and inefficient. Moreover, manufacturing data were administered via different, non-compatible systems which led to errors caused by media conversions. As process data accumulated locally, great efforts had to be made for consistent quality control because of the lack of a common database. sia Abrasives therefore decided to introduce an extensive automation solution that facilitates production control and reporting. After evaluating different options, sia Abrasives decided to entrust this challenge toWonderware software and acs ag, aWonderware system integrator fromWil / Switzerland.The implementation began in 2003 with the final goal of creating a paperless solution that connects the plant floor to the production planning and control (PPC) system. Developing a Comprehensive Plant Solution All plant information is now stored centrally through aWonderware Historian.Thanks to this high-performance real-time database, the information from the control system used for planning and reporting are available to all work stations based on the different roles and authorization of the personnel. The Manufacturing Execution Module and the open interfaces provided by Wonderware software enables the standardization of data flow.The solution enables production orders to be centrally dispatched via a PPC (production planning and control) work station. At any time it is possible to check and supervise the status of batches in the various process steps. Plant floor is constantly updated with real-time production order information. ActiveFactory software, Development Studio, Historian, Information Server, Manufacturing Execution Module. Chemicals Figure I:A wide product range for various fields of application.
  30. 30. 30 The Results: a Secure and Open System Thanks to the newly established connection between control units and database, it is possible to manage machine setup automatically. Since it is no longer necessary to input data manually, the Wonderware solution helped eliminate an important source of errors. Thanks to the network connection, it is now possible to comprehensively evaluate, analyze and supervise several production lines. It is also possible to easily expand the system in connection with the production scheduling and control system (PPC): Due to the use of state-of-the-art technologies and non- proprietary interfaces provided byWonderware software, further equipment and applications can be integrated with the existing system. SuccessThanks to System Integrator The Swiss company acs ag has been successfully realizing projects in automation and MES (Manufacturing Execution System) withWonderware software solutions for more than 15 years.Thanks to this considerable experience, they were able to satisfy completely the customer’s requests.An in-depth analysis of the given situation, as well as the best combination and set-up of software components, led to maximum benefit for the end customer. This document was realized thanks to the support of: sia Abrasives Industries AG and acs ag, ArchestrA-certified system integrator. ActiveFactory software, Development Studio, Historian, Information Server, Manufacturing Execution Module. Chemicals Figure 2: Each production line consists of a number of subordinate units.
  31. 31. Industry: Construction, General Process Manufacturing, Mining DiGeronimo Aggregates www.digeronimoaggregates.com “Allowing local control of equipment using the tablet computers and wireless network has easily paid for itself in savings compared to the cost of running conduit and wire for local control.” Andy Holtom, Electrical Engineering Division Leader/Principal Wonderware Software Brings Aggregate Plant Up to Date and Enhances Operations byWonderware Goals: •Transition fuel system from oil/gas to coal; • Comply with EPA regulations and reporting guidelines; • Improve product quality and consistency; • Expand plant and ensure future scalability. Challenges: • Facility built in the 1800s, operating with outdated electrical systems and equipment; • Plant is spread out over 65 acres; • Huge power requirements to operate kiln; • End-product uniformity dependent on consistent kiln temperature. Wonderware Solution: • ActiveFactory software; • InTouch HMI; •Wonderware Industrial Computers (InTouch HMI embedded); •Wonderware System Platform. Results: • Energy and time savings throughWonderware- enabled proactive maintenance of kiln and other equipment; • Ability to plan and schedule maintenance brings cost savings of $5,000 each time a pre-heat/re-heat of the kiln is avoided, resulting in total savings of over $100,000; • Remote monitoring added for improved visibility and management of overall operation; • Operators more efficient due to at-a-glance ability to assess plant conditions; • Scalability and standardization ensure quick and easy equipment additions and expansion. 31
  32. 32. Independence, Ohio – Just a couple of years ago, a time traveler from the 1800s visiting the DiGeronimo Aggregates plant would have been in familiar surroundings.The operation was burning gas and oil and operating as it had for the last 150 years – crushing raw shale and bringing it to the kiln where it is heated, then cooled, ground and graded. The process yields a versatile end product that is used for high-performance, lightweight structural concrete and masonry, professional turf, horticultural applications and geotechnical fills. But the plant’s new owners had a more modern vision and aspirations to improve productivity and product quality while planning for future expansion. They set about transitioning the facility to coal fuel, upgrading the electrical system and other equipment to better meet EPA regulatory requirements, and improving the overall efficiency of the enterprise. Managing a Multifaceted Project The management team at DiGeronimo Aggregates wanted to implement the new system in the most cost-effective and timely manner, so they decided to supervise the project internally, enlisting a number of key partners to assist.Wonderware Cincinnati, the regionalWonderware distributor working closely with the management team recommended Hull & Associates, Inc. aWonderware ArchestrA- certified system integrator with experience in electrical engineering and control systems automation. DiGeronimo agreed with the selection of Hull & Associates, Inc. because they could provide standardization through theWonderware software solution that would enable coordination of the many suppliers, which was vital to the teamwork and ultimate success of the complex implementation. Besides the economic advantages of switching from oil to coal, the initial analysis uncovered an opportunity to design and deploy a centralized manufacturing automation solution incorporating programmable logic controllers (PLCs), supervisory control and data acquisition (SCADA) capabilities, and a human machine interface (HMI).The resulting system was projected to decrease energy use and deliver operational cost savings as well as a higher quality, more consistent product. Challenges for Operators and Management Because of the age of the plant and its 65-acre size, operators faced a number of impediments.Their primary means of monitoring the kiln was visual; if the size of the flame seemed steady, the temperature should be in an acceptable range. More accurate, real-time data was not available and conduit running between the numerous stations was used for wired communications. Operators had to travel to remote stations to determine whether they were functioning properly and to record and report data. Additionally, the plant management office was across town, so executives did not have the ready access to current performance data that they needed for informed decision making. The Kiln is the Key Component The centerpiece of DiGeronimo Aggregates is the kiln, which heats the crushed shale, altering its cellular structure to form a material which is light, yet extremely strong and durable. To produce consistent product batch after batch, the kiln temperature must remain as stable as possible at around 2,200 degrees Fahrenheit. 32 ActiveFactory software, InTouch HMI,Wonderware Industrial Computers (InTouch HMI embedded),Wonderware System Platform. Construction, General Process Manufacturing, Mining Figure 1: DiGeronimo Aggregates HMI screen.
  33. 33. Saving Energy Means Saving Money Energy consumption is a major concern for the plant because the kiln operates 24/7 to produce up to 700 tons of product each day. Maintenance is critical, because unplanned shutdowns are extremely costly. Returning the equipment to its very high operating temperature requires a large amount of fuel and takes time, lowering productivity. Conversely, the ability to plan kiln maintenance can save energy and money while maximizing output. Now, withWonderware software, sensors in the kiln alert operators to changes that might indicate the need for a future repair.And the system enables management to schedule required maintenance. Eric Dombrowski,Vice President for DiGeronimo Aggregates, puts it into perspective, “It costs about $5,000 for each pre-heat or re-heat of the kiln. Since going online withWonderware, we’ve been able to plan for maintenance, rather than having forced shutdowns, which has helped out tremendously.” Consistency is Crucial for Quality Because different fuel sources burn at different temperatures – and because temperature has a significant affect on the quality of DiGeronimo’s product – the switch to coal had to be made carefully.TheWonderware solution gave management and operators the ability to set benchmarks and make needed adjustments during the transition so the new system was running consistently in a short time. PLCs provide feedback that helps prolong the life of equipment by monitoring corrosion, which can be caused by temperature fluctuations. Complying with Strict EPA Requirements DiGeronimo Aggregates is subject to stringent Environmental Protection Agency (EPA)TitleV regulations.The plant is required to report daily, monthly, peak and low average measurements for dust emissions, lime injection statistics and coal-feed rates. In the past, these records were kept manually, and it was time-consuming and slow to compile the EPA- required reports. But with the addition of Wonderware Historian software, collected data is now downloaded, processed and charted for submission quickly and easily. For out-of-compliance events, theWonderware solution shows on-screen alarms, plus it enables operators to generate reports to show how quickly corrective actions were implemented and operations returned to compliance. Improved EfficiencyThrough Remote Monitoring and Real-time Data Another benefit of theWonderware solution is that its central control station has improved operator productivity. In the past, operators had to travel around the large DiGeronimo campus to inspect each motor station. Now, with the central station and remote monitoring capability, operators have real-time information on which stations need attention, and they can make most corrections without having to visit the actual equipment. Additionally,Wonderware Industrial Computers InTouch HMI embedded) and a wireless network have been deployed, so when an operator is required to go to the site of a motor, bearing or temperature element, the operator can view the Wonderware screens on the tablet and make adjustments immediately in the field. Operator communications abilities have also improved with new docking stations in each electrical room and radios. Cameras display critical equipment and conveyor belts to provide visual verification of operations.All of these capabilities help DiGeronimo remain as productive as possible and head off problems before they happen. TheWonderware solution’s remote access has also helped Hull & Associates, Inc. serve DiGeronimo better when it comes to remote configuration, continued development and maintenance. Even though the integrator is over 100 miles from the plant, changes can be made overVPN immediately. 33 ActiveFactory software, InTouch HMI,Wonderware Industrial Computers (InTouch HMI embedded),Wonderware System Platform. Construction, General Process Manufacturing, Mining
  34. 34. Ease of Use and Standardization With theWonderware solution, all of these capabilities have come together to form a standardized system that has been well-received by DiGeronimo’s operators and managers. Dombrowski says, “We were able to identify critical values and ask Hull & Associates, Inc. to customize our screens very quickly.” New equipment can be added simply and easily and operators are already familiar with the corresponding on-screen objects and commands.They can see the entire plant in one glance and make immediate judgments, rather than having to generate and then interpret spreadsheets. A Modernized System with Scalability for the Future So if that same time traveler visited DiGeronimo Aggregates today, they would be impressed with the operation’s 21st Century capabilities. Operators could explain how much more efficient they are, since they can view the entire plant on screen and do much of their jobs from the central station.They could report on their increased ability to proactively repair equipment and avoid unexpected and costly shutdowns.And management could talk about how better real-time and historical reporting is enabling them to make better decisions for the profitability of the enterprise. Just as importantly,Wonderware software has provided DiGeronimo Aggregates the flexibility to meet the needs of the current transition as well as to plan for expansion. Hull & Associates, Inc. installed a limited number of servers during the initial development and deployment. In the future, they will be able to help DiGeronimo scale up by adding servers and more licenses, but without the need to invest in a lot of additional development time and hardware. Some might even say that – with help from Wonderware – DiGeronimo Aggregates is taking advantage of the best of both worlds: 150 years of heritage and experience along with the most advanced manufacturing operations management systems of today. This document was realized thanks to the support of: Wonderware Cincinnati. 34 ActiveFactory software, InTouch HMI,Wonderware Industrial Computers (InTouch HMI embedded),Wonderware System Platform. Construction, General Process Manufacturing, Mining
  35. 35. Industry: Facility Management Logitek, S.A. www.logitek.es Logitek opts for domotics in its main office building and promotes energy savings withWonderware technology byWonderware Spain Goals: • Control the building’s installations; • Remote control; • Save energy. Challenges: •The integration of different technologies (light, air conditioning, domotics, security...) in only one application; •To avoid different kind of local manual control; •To make all the facilities’ systems working in concert in order to obtain the best environment. Wonderware Solution: • ActiveFactory software; • InTouch HMI forTerminal Services; •Wonderware System Platform. Results: • Integration of the company’s domotic services with access from various stations via a clear, attractive interface; • Direct access to installation data (temperature, consumption), thus helping to reduce energy costs; • Availability of a platform in which any new building device can be integrated; • Energy saving. 35 “Thanks to the installation of the Wonderware System Platform in our offices, we now have a platform in which we have been able to integrate all the domotic features of the building as the need arises. Its open architecture does not impose limits on the inclusion of new functions.” Fernando Conde, Application Consultant, Logitek
  36. 36. Rubí (Barcelona), Spain -Thanks to the installation of theWonderware System Platform and B&R technology, Logitek has managed to integrate all the domotic features of its building into its main offices (located in Rubí, Barcelona), with the possibility of incorporating new functions as the need arises. From the control of lighting and blinds to air-conditioning and the library’s projection screen, its open architecture does not impose limits, helping to create a work environment that is more accessible, safe and respectful of natural resources. Towards an Intelligent Headquarters Logitek is a leader in providing process automation solutions that allow industrial companies to make intelligent real-time decisions. In November 2008, Logitek centralised its various corporate departments into one same building.This coincided with the move to its new main offices in Rubí (Barcelona). As a company that is always at the vanguard of technologies, Logitek wanted to implement a system that would save energy in its facility.This is keeping in line with the company’s philosophy of respecting the environment and promoting sustainability. From this need arose the requirement to automate the different domotic systems of its main office (air- conditioning, lighting and control of blinds) and design an intelligent building with the capacity of integrating new functions as the need arises. Logitek decided to implement an application based onWonderware System Platform to integrate the domotic systems and monitor energy resources. Because of this, Logitek was able to achieve its three main aims: to optimise energy consumption (by modulating water, air-conditioning and light consumption), to improve building safety (with greater control over alarms and security cameras) and to make available reports and statistics using collected data. An Integrated Environment As Fernando Conde, Logitek Applicant Consultant, explains:“The aim is to control the building’s various installations, integrating the hardware and protocols of different systems into one environment.” The platform is based onWindows 2003 that acts as an object server, communications controller, Wonderware Historian and InTouch HMI (Human Machine Interface) forTerminal Services. TheWonderware solution is comprised of: •Wonderware System Platform that provides a unique platform for all automation needs; • InTouch HMI forTerminal Services, software for process visualisation and control; •Wonderware Historian, real-time historian; • ActiveFactory software, a complete series of highly flexible tools to access to visualise and analyse data. Complete Environmental Control The installation was fully carried out by Cognicase Management Consulting, aWonderware system integrator that has great experience in domotic applications.The following functions were initially developed through theWonderware Application Server which is part ofWonderware System Platform solution and InTouch HMIView: • Changes to air-conditioning orders; • Monitoring of, and manually forced, lighting in the main office and monthly programming turn on/off lighting according to sunlight conditions; • Programming the rolling up and down of blinds in accordance with specific times and sunlight conditions; human presence and facade orientation; • Control different scenario in the Meeting Room. Intuitive handling was an important design consideration because of the high number of users accessing the control of the InTouch HMI screens. 36 ActiveFactory software, InTouch HMI forTerminal Services, Wonderware System Platform. Facility Management Figure 1: Office synopsis showing the temperature level controlled by Wonderware System Platform.
  37. 37. Large buttons were used with few keyboard entries in order to optimise the use of the touchscreens. Once the installation had been activated, a check was made to see if the installed infrastructure could serve as a basis for other elements and functions that were not initially planned. Fernando Conde explains:“These elements were gradually integrated in accordance with our needs. One example is the security cameras positioned at the entrance to the offices: using the InTouch HMI software solution, we’ve made it possible for it to change direction so the most suitable video can be viewed.” Similarly, thanks to the cable structure of the offices, the cameras are connected to the local network via TCP/IP and included in the touch control of the InTouch HMI application. This complete control capacity also extends to the electricity consumption and environmental temperature control.Consequently,“by using the peripherals distributed by B&R,measurement can be made of the total electrical air- conditioning consumption,” adds Conde. The air-conditioning parameters used in temperature control are stored by theWonderware Historian,“has helped to optimise the operation times of the air-conditioning.” Major energy savings were achieved thanks to this and it truly had an economic impact. TheWonderware solution also helps to control various different scenarios.For instance,with one single key,the system controls lighting,blinds,the projection screen and adapts the room to different uses. Main Benefits The implementation of a shared platform based on theWonderware System Platform, combined with the peripherals distributed by B&R has helped to integrate all the domotic features of the building. Full system access and control using easy-to-use and clear interfaces has also facilitated the acceptance of the system by all personnel.Similarly, its open architecture does not impose limits when it comes to adding new functions.This provides the possibility of integrating new devices into the building easily. “The projects already exist to integrate automatic garden watering, access control into the offices and the anti-theft alarm into the same application,” points out Conde. The publication of different information (and some application screens) is also implemented in a Wonderware Information Server portal.The Wonderware Information Server on that helps to add and present performance and production data obtained via the Internet or Intranet. By using the Wonderware Information Server, it is possible to add large quantities of process data in production reports. Fernando Conde concludes:“Direct access to data relating to the installation, regulation and efficient control of air-conditioning, lighting and water consumption translates into an huge reduction of energy costs, thus helping to create not only ideal room temperature for the staff, but also showing how to become more mindful of limited natural resources.We save more than 5% energy due to the reduction of the electricity consumption, when people are not at the office and also because the automatic disconnection of all the electrical appliances when the alarm turns on.” The benefits of domotic applications are being strongly incorporated into the day-to-day activities of companies, helping to create greater comfort, safety and ease that promote a much more agreeable, healthy and sustainable work environment. This document was realized thanks to the support: Logitek and Cognicase Management Consulting,Wonderware system integrator. 37 ActiveFactory software, InTouch HMI forTerminal Services, Wonderware System Platform. Facility Management Figure 2: General view with all lighting system, air conditioning and shutters.
  38. 38. To an open, energy-saving Facility Management Solution www.wonderware.com/fms Make the Switch Facility managers, building owners and end-users now have a competitive choice with open and flexible software from Wonderware. Our open Facilities Management Solution and network of independent system integrators can help reduce your total cost of ownership for installation, maintenance and service of applications. Lower energy costs and improve the security and performance of your workforce regardless of which building automation system you’ve installed. Ask for our FREE White Paper on how the Wonderware Facilities Management Solution can release you from costly proprietary systems. www.wonderware.com/fms ©2008 Invensys Systems, Inc. All rights reserved. Invensys and Wonderware are trademarks of Invensys plc, its subsidiaries and affiliated companies. All other brands and product names may be the trademarks or service marks of their respective owners. WNDR-784 FacilityMan-ASHRAE.qxd:WNDR-ASHRAE.qxd 22-01-2009 11:40 Pagina 1
  39. 39. Industry: Facility Management National SecurityTechnologies, LLC www.nstec.com “We have a very stringent preventative maintenance program.The summer months are tough. If a piece of equipment breaks, I know it immediately.” Mark Lowell Froehlich Senior Operations Specialist/Automation Department of Energy NSTec Nevada’s First Government-Owned Green Building Uses Wonderware Software for Consistent Environmental Control byWonderware Goals: • Reduce energy consumption and increase conservation, including decreasing the facility’s dependency on oil; • Comply with Energy Policy Act of 2005 and DOE Order 430.2b, including extensive reporting requirements for electricity and water use; • Comply with ABSI/ASHRAE Standard 135/2004 (BACnet) for interoperability. Challenges: • Nearly 20 year-old Building Automation System was not interoperable with other systems, making control and compliance very difficult; • NSTec planned to perform all integration in-house, so ease of implementation was needed; • Demanding desert environment and high summer temperatures required enhanced preventative maintenance capabilities. Wonderware Solution: • ActiveFactory software; • InTouch HMI; •Wonderware System Platform. Results: • Reduced costs due to improved ability to manage energy use during peak demand periods; • Better communications and integration of systems by replacing the old, drum-based control system with a state-of-the-art, object-oriented system; • More flexibility, centralized control and the ability to make changes and upgrades quickly through server virtualization; • A more customized system, including templates to facilitated accelerated expansion. 39
  40. 40. LasVegas, Nevada –When most people think of LasVegas, they imagine the intense heat of the desert, the bright lights of the Strip, and the clang of slot machines.With the immense amounts of electricity it takes to entertain visitors and keep them comfortable, the city is not one you would immediately associate with conservation. But an important government agency based there is at the forefront.The Department of Energy National Nuclear Security Administration’s North LasVegas facilities include Nevada’s first government-owned building to earn green status. This goal was met with the help of National Security Technologies, LLC (NSTec).Team NSTec manages the operations of the North LasVegas facilities complex, where experiments that are vital to the nation’s security are overseen. The company maintains these buildings in accordance with the Energy Policy Act of 2005 and DOE Order 430.2b – regulations which provide incentives and mandate control of vital power systems such as electricity and water. The ultimate objective of these regulations is reduced energy consumption and increased conservation, resulting in decreased dependency on oil.And federal agencies are required to lead by example in compliance and validation. Additionally, NSTec helps the facility achieve cost reductions by managing energy use during peak demand periods. Strict Requirements for Control and Validation To accomplish the goals of conserving energy, observing regulations for compliance, and saving money, NSTec requires the highest possible control of the campus.The diverse environment must meet established standards for climate, air quality, lighting, and all other critical building systems. Reports and records must show that these standards are being met continuously.Additionally, the facilities have to comply with ANSI/ASHRAE Standard 135-2004 (BACnet), the international protocol that ensures interoperability and future flexibility as the operation’s building automation system grows. This is no small task, considering that the North Las Vegas facilities’ 18-year-old Building Automation System functioned in standalone mode without a graphical user interface or real-time visibility for management of electrical, lighting, HVAC and other key systems. It lacked a common platform for integrating equipment monitoring, energy efficiency management, alarms and trending that would be necessary for control and compliance. Two and a half years ago,Team NSTec decided to explore opportunities to evolve the existing systems to meet current and future needs.Any new solution would have to regulate the facilities, of course, but it would also have to provide a more strategic approach for critical equipment and systems management.The team partnered with authorized distributorWonderwareWest to plan and implement the project. The Right Elements to Fit the Requirements Team NSTec was looking for a number of important capabilities that would meet the needs of the main building now as well as the other areas of the complex in the future. First, a stable backbone for managing the strategic functions that comprise the new system was essential.The solution would need to be .NET compliant and based on the Microsoft® platform for compatibility with existing systems. Ease of implementation was a necessity, asTeam NSTec hoped to perform all of the integration in- house. Then there was the desire for an advanced graphical user interface that would map the complete operation.Team NSTec wanted a visual representation that would be flexible, intuitive to 40 ActiveFactory software, InTouch HMI, Wonderware System Platform. Facility Management
  41. 41. use, and that would help staff and management ‘see’ the entire campus. Multiple scripting would be a plus for customization and speedy implementation of changes. ForTeam NSTec, preventative maintenance is essential because of the desert environment, especially in the summer.A solution was needed that could provide real-time monitoring and trending capabilities that would fit the facility’s requirements. The new solution required tools to enable plant workers to troubleshoot disruptions, study potential operational inefficiencies and eliminate the time- consuming process of locating data. Finally,Team NSTec wanted the new system to automatically identify possible problems and alert the staff when established thresholds were breached so that corrections could be made rapidly.And it would need to provide all of the reports necessary to track performance and keep the facility within compliance. After evaluation,Team NSTec decided that the Wonderware solution was the right choice. Implementation and Future Plans With the new solution in place,Team NSTec quickly began to see the benefits that corresponded to their specific requirements. First, theWonderware solution updated the antiquated drum-based control system.With the new state-of-the-art, object-oriented system, the Team got the improved communications and integration it was looking for.The new solution enables the use of efficiently controlled systems and critical equipment such as power meters across the entire facility. Due toWonderware software’s exceptional scalability, the entire building automation system for the North LasVegas facilities complex is globally managed from NSTec’s central station.The team can trend the equipment performance and monitor the energy that it consumes.Along with equipment health monitoring, they also can see its overall performance, and theWonderware solution enables control of data centers, generator sets, substations, transfer switches and phone switches. Another significant benefit – server virtualization – brings added flexibility for management. Now that the servers are virtualized, preparations for integration into a server farm are in the forefront, allowingTeam NSTec to control and operate the systems from wherever they are, even outside of the main control room.Additionally, virtualization means that NSTec can maximize server resources and swiftly deploy changes and upgrades. Dependability and compatibility are also improved. Because it is built on the .NET architecture,Team NSTec can easily integrateWonderware software with other systems. Team NSTec agrees thatWonderware Software’s multiple scripting capability is its best feature.The ability to easily create objects and symbols and to define attributes means that the system is highly customizable.And its templates facilitate accelerated expansion and implementation of changes. TheWonderware solution also supports preventive maintenance requirements. If there are problems, the central station receives notification, and prioritized pager and mobile phone messages are also sent to staff working elsewhere.This ensures that emergencies and faults are addressed according to severity. Best of all, real-time reporting, trending and historical reports are easy to access and use. This requires little or no training for the staff. It also ensures that the facility is consistently controlled, and it stays in compliance, which is the #1 goal for Team NSTec. To take these capabilities even further, Wonderware software would permitTeam NSTec to develop a system to perform demand-side management, a key element in achieving green building recognition and remaining within regulatory compliance. TheWonderware software solution will enable the team to monitor and control the facility’s systems to decrease electrical energy use during peak periods. 41 ActiveFactory software, InTouch HMI, Wonderware System Platform. Facility Management
  42. 42. To do this, the company will employ many techniques, including raising set points in the building and locking out second-stage compressors or other lower-priority equipment. Rolling outages will enable load-shedding and temperatures will be strategically controlled by cooling the building prior to peak periods so that lower temperatures are experienced during the heat of the day without excessive energy use. A Higher Purpose With the combination ofTeam NSTec and the Wonderware software solution, the complex has become a leader in facilities management system initiatives. By achieving compliance with the rigorous standards of the Energy Policy Act of 2005 and DOE Order 430.2b,Team NSTec andWonderware have helped the North LasVegas facilities become a model for environmental best practices and green initiatives. In fact, it is anticipated that one day many more public- and private-sector buildings nationwide will standardize the design of their systems based on the Wonderware solution as implemented byTeam NSTec. But even with all of this progress, the team breaks their efforts down to a more basic level. Mark Froehlich says,“The DOE expects us to set the example for energy efficiency and share our knowledge with the community.We have to be the shining star, and there’s a grave need for us to do so.As our population increases, our natural resources are lessening, and we have to make some changes.We’re taking little steps and improving our world.” AndWonderware is pleased to help! This document was realized thanks to the support of: National SecurityTechnologies. 42 ActiveFactory software, InTouch HMI, Wonderware System Platform. Power, Energy, General Process Manufacturing
  43. 43. Industry: Facility Management TheVenetian Resort Hotel www.venetian.com “(The Wonderware solution) is a lifesaver. I can’t see not having it.” Jerry Jaggers, Senior Project Manager, TheVenetian Hotel Resort Casinos World’s Largest Resort Relies onWonderware Solution for Non-Stop Power byWonderware Goals: • Provide uninterrupted power to the entire resort complex; • Maximize the efficiency of widespread equipment and workforce; • Enable flexibility and adaptability to accommodate rapid growth. Challenges: • Biggest hotel and resort in the world covering 67 acres and 14 million square feet; • 66 substations, 62 PLCs and staff are spread out over a large area; • Any disruption of power can result in loss of clientele and revenue. Wonderware Solution: • ActiveFactory software; • InTouch HMI; •Wonderware Historian. Results: • Power management and redundancy capabilities ensure uninterrupted power 24/7/365; • Real-time monitoring enables proactive trouble shooting and fixes; • Central monitoring of remote substations saves staff time, resulting in bottom line savings; • Reporting and record-keeping capabilities support rapid planning for expansion; •Wonderware solution supports green and sustainability goals. 43

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