HIPL Profile

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HIPL Profile

  1. 1. HARSHINIwww.harshiniinfra.com
  2. 2. HARSHINI We consider protection of health, safety and environment being one of our greatest tasks and obligations. K. P. VENUGOPAL, Managing Director www.harshiniinfra.com
  3. 3. HARSHINI HISTORY OF HIPL Established upon merging three HIPL, SMRPEC and BGK Engineering and Projects 2011 SMRPEC (Manufacturing, 40 km from Hyderabad) 1995 BGK Engineering and Projects established in 2000, mechanical erection of process plants and rotating machinery, Design and construction of Shell and Tube heat exchangers. Akruthi Infratech established in 2008 for civil construction Members of the group formerly with Air Liquide Group in India www.harshiniinfra.com
  4. 4. HARSHINI C ONSORTIUM PARTNERS SMRPEC (Manufacturing) Year of incorporation 1994 Fabrication of CS and SS, Packaging and Skids for Chemical, Steel and other industries Boiler components for L&T, BHEL and Thermax Pressure vessel manufacturing www.harshiniinfra.com
  5. 5. HARSHINIBGK Engineering and Projects (Erection) Year of incorporation 2000 Mechanical erection of Air Separation plants and other heavy industriesAkruthi (Civil Works) Year of incorporation 2008 Industrial civil works www.harshiniinfra.com
  6. 6. C OLL ABORATION PHILOSOPHYHARSHINI Process Equipment Design Design licensor Vendor Procurement Government Fabrication regulatory Operator Project contractor bodies Management & Construction Constructio Maintenance O&M Partners n contractor Revamp www.harshiniinfra.com
  7. 7. HARSHINI Q UALIT Y - ‘M ATCHING G LOBAL S TANDARDS ’ ISO 9001-2000 certification Quality standards CE certification (for skids exported to central Europe) Australian standards ASME ‘U’ Stamp IBR approval CCOE approval www.harshiniinfra.com
  8. 8. HARSHINI HEAD OFFICE TOTAL STRENGTH 138 persons ( 40 Engineers) OFFICE SPACE 7000 Sq ft WORK SHOP SPACE 14 Acres www.harshiniinfra.com
  9. 9. HARSHINI O RGANIZATION S TRUCTURE Management BoardDirector Concurrent Company secretary Audit Managing Director HR &Admin FIN & A/C COMMERCIAL PROJECTS ENGINEERING QUALITY & SAFETY TREASURY SALES MECH PROCESS TAXATION PROCUREMENT CIVIL MACHINERY WORK SHOP E&I AUDIT C&S www.harshiniinfra.com
  10. 10. HARSHINI BUSINESS MIX Sales CIVIL MANUFACTURING ENGINEERING ERECTION AT SITE www.harshiniinfra.com
  11. 11. HARSHINI Following sectors are identified as focus areas  Power – Thermal & Solar  Steel  Oil and Gas (Refineries)  Gasification  Petrochemicals  Defense www.harshiniinfra.com
  12. 12. HARSHINI Design & Engineering ServicesOPERATIONAL AREASENGINEERING DISCIPLINESENERGY/PROCESS AUDITSDEVELOPMENTS www.harshiniinfra.com
  13. 13. HARSHINI Gas separation units Biomass Power plants Process equipment for Steel, Oil & Gas  Defence , Gasification Sectors Utility systems (Gas networks, CW networks) Solar PV Power plants Raw Material Handling Systems www.harshiniinfra.com
  14. 14. HARSHINI Design & Engineering ServicesOPERATIONAL AREASENGINEERING DISCIPLINESENERGY/PROCESS AUDITSDEVELOPMENTS www.harshiniinfra.com
  15. 15. HARSHINI P ROCESS D ESIGN & S YSTEMS E NGINEERING Steady state simulations and optimization Thermodynamic calculations, heat & mass balance Equipment sizing of all rotating machines and static equipment Process data sheet generation and design validation Development of PFDs and PIDs, basic and detailed control logics www.harshiniinfra.com
  16. 16. HARSHINI Sizing of control valves, safety valves and flow elements HAZOP studies & De-bottlenecking of process plants and equipment Capacity enhancement studies of process plants Software : HYSIS, Smart plant 2D & PHA works www.harshiniinfra.com
  17. 17. HARSHINI R OTATING M ACHINERY  In-house technical know-how to select rotating machines  Procuring, progress follow-up with suppliers of all rotating machinery  Design validation and approval of detailed engineering drawings  Inspection of critical tests in the machine manufacturing process  Retrofitting of existing machines www.harshiniinfra.com
  18. 18. HARSHINI R OTATING M ACHINERY  Rotating machinery includes (centrifugal/reciprocating/screw compressors and blowers, Air/Water chilling units, water pumps, Turbo Expanders,  Coal Crushers, vibro screens) www.harshiniinfra.com
  19. 19. HARSHINI M ECHANICAL D ESIGN (P R . V ESSELS & P IPING ) CS & SS Pressure Vessels to ASME, AS & CE standards Finalization of basic piping architecture Finalization of plant layout Detailed engineering of the following: Manufacturing Drawings for CS and SS Pressure Vessels. Finalizing unit piping schematization www.harshiniinfra.com
  20. 20. HARSHINI Routing of main lines, flexibility calculations General Arrangement drawings, isometrics, pipe supports Piping specifications, line lists and manual valves selection Plant wide modeling using PDS www.harshiniinfra.com
  21. 21. HARSHINI E LECTRICAL & I NSTRUMENTATION Electrical design basis, basic and detailed design Electrical Single Line Diagram (SLD) preparation Electrical Layout, cable network Preparation of electrical equipment specifications Review and approval of vendors’ data and drawings Drive’s summary and interface with instrumentation Instrumentation design basis and instrument specifications www.harshiniinfra.com
  22. 22. HARSHINI Control schematics and loop diagrams Control system definition and approval of vendor data and drawings Electrical and Instrumentation equipment erection supervision www.harshiniinfra.com
  23. 23. HARSHINI C IVIL & S T RUCT URAL Capital cost estimate for civil work Analysis, design and preparation of civil execution drawings Finalization of basic civil drawings with equipment suppliers Preparation of Bill of Quantities and tender documents Interface with multi-disciplinary engineering groups Construction work at sites www.harshiniinfra.com
  24. 24. HARSHINI ENERGY AND PROCESS AUDITS Establish right heat and mass balance across the plant Stabilize the operating point of the plant and critical equipment close to design point Compare design Vs real data and identify the reasons for gaps, if any and cut down on losses (heat, pressure, electrical, mechanical and fluid) Reduce gaseous vents and liquid drains Achieve higher throughput wherever possible Reduce energy consumption Fine-tuning of controllers and cascading individual controllers www.harshiniinfra.com
  25. 25. HARSHINI Design & Engineering ServicesOPERATIONAL AREASENGINEERING DISCIPLINESENERGY/PROCESS AUDITSDEVELOPMENTS www.harshiniinfra.com
  26. 26. HARSHINI DEVELOPMENT PROJECTS- with global partners Syngas generation for DRI production (JSPL Angul & Raigarh) Solar PV power plants, Solar cell and module manufacturing Wattpic Energia Intel.ligent of Spain Solid State Hydrogen Storage (Partnership with Mc Phy Energy, France Partnership for coal washeries with EMA Mining- Australia Detailed engineering for FMC Technologies India Long term (4-5 years) – IGCC & UCG www.harshiniinfra.com
  27. 27. HARSHINI MANUFACTURING AND ERECTION SERVICES www.harshiniinfra.com
  28. 28. HARSHINI FABRICATION OF HEAT EXCHANGERS AND TANKS www.harshiniinfra.com
  29. 29. CS & SS PRESSURE VESSELSHARSHINI CS VESSELS FOR AIR SEPARATION PLANTS IN INDIA CS SEPARATOR FOR AIR SEPARATION PLANTS IN INDIA SS COLUMNS FOR EXPORT TO RUSSIA www.harshiniinfra.com
  30. 30. HARSHINI PLUG AND PLAY SKIDS FOR INDIGENOUS AND EXPORT PROJECTS www.harshiniinfra.com
  31. 31. HARSHINI VALVE S KIDS VALVE SKIDS FOR 60 TPD ASU IN NORTH INDIA www.harshiniinfra.com
  32. 32. HARSHINI P RESSURE V ESSELS & S KIDS HEATERS AND NR VALVES MOUNTED ON A SKID FOR TOTAL SOUTH PARS- IRAN www.harshiniinfra.com
  33. 33. HARSHINI P ROJECTS TO CE CERTIFIED STANDARDS EXPORTED TO BULGARIA AND ROMANIA www.harshiniinfra.com
  34. 34. HARSHINI H ANDLING P ROCEDURES AT S ITES www.harshiniinfra.com
  35. 35. HARSHINI CURRENT PROJECTS D E S I G N, E N G I N E E R I N G A N D S U PPLY MANUFACTURING AT WORKSHOP FA B R I C AT I O N A N D E R EC T I O N AT S I T E CIVIL WORKS www.harshiniinfra.com
  36. 36. HARSHINI 800 TPH Coal Crushing Plant For Jindal Steel & Power Limited, Angul, in-house starting from design & engineering, supply and supervision of erection & commissioning. The scope includes: 2 x 400 TPH Impact crushers including HT motors Primary screens Secondary screens Vibrating feeders Various gates (R & P, Flap and Rod) Raw coal & crushed coal hoppers Conveyor system www.harshiniinfra.com
  37. 37. HARSHINI 800 TPH Coal Crushing Plant www.harshiniinfra.com
  38. 38. HARSHINI Mist Eliminators for DRI Project for Jindal Steel & Power Limited, Angul, The scope includes: Design & Engineering of the equipment to process requirements Internals design Manufacturing of the equipment at our works Supply Supervision of Erection & Commissioning www.harshiniinfra.com
  39. 39. HARSHINI CURRENT PROJECTS D E S I G N, E N G I N E E R I N G A N D S U PPLY MANUFACTURING AT WORKSHOP FA B R I C AT I O N A N D E R EC T I O N AT S I T E CIVIL WORKS www.harshiniinfra.com
  40. 40. HARSHINI Fabrication and Supply of Propellant Storage Tank, Water Tank, Vertical Oil Storage Tank for Gem Pressure Systems, Hyderabad Fabrication and Supply of Nitrogen Vessels of capacity 3 Nos. Each of 20M 3 , 6M 3 , 1M 3 for SMS India (SMS Siemag), New Delhi for SAIL, Rourkela project Fabrication & Supply of Ducts and beams for Thermax India, Pune for Power Projects Fabrication & Supply of Crane Girders & Buffer Stops for Sadvik Asia for NMDC Project, Kirandul Fabrication & Supply of Heater Shells for BHEL, Hyderabad www.harshiniinfra.com
  41. 41. HARSHINI Empanellment with BHEL-Trichy for manufacturing of boiler components Empanellment with L&T for structural and Pressure vessel manufacturing www.harshiniinfra.com
  42. 42. HARSHINI CURRENT PROJECTS D E S I G N, E N G I N E E R I N G A N D S U PPLY MANUFACTURING AT WORKSHOP FA B R I C AT I O N A N D E R EC T I O N AT S I T E CIVIL WORKS www.harshiniinfra.com
  43. 43. HARSHINI Fabrication and erection of 9700 MT structural steel for Raw Material Handling System for Jindal Steel & Power Limited, Angul Fabrication of 7 Nos. Coal Bunkers for Coal Gasif ication Project for Jindal Steel & Power Limited, Angul Fabrication of Structurals (Ship Building) for Hindustan Shipyard Limited, Visakhapatnam www.harshiniinfra.com
  44. 44. HARSHINI THANK YOU www.harshiniinfra.com

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