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Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
Lubretec 10 Steps to Lubrication Reliability
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Lubretec 10 Steps to Lubrication Reliability

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This presentation is a 10 step lesson on how to use Lubrication Reliability to achieve a World Class Maintenance Level. …

This presentation is a 10 step lesson on how to use Lubrication Reliability to achieve a World Class Maintenance Level.
It explains the importance of lubrication as a part of maintenance and the tools needed to implement the Lubrication Reliability Strategy.

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  • Following presentation will describe 10 important steps in lubrication to take on the path to plant and equipment relaibility. Lubrication is recognized as one of the major aspects of technical maintenance. Without proper or reliable lubrication, no reliable maintenance is possible. If asset managers apply Lubrication Reliability, they are on the way to WORLD CLASS MAINTENANCE . Achieving World Class Maintenance is a step towards World Class Production.
  • Lubretec bvba specialises into products and services related to Lubrication. Plant & maintenance responsables that aim to achieve World Class Maintenance , should focus on Lubrication Reliability. Lubrication Reliability is only to be realised with the help of tools, products & services available on the market . All Best Practice tools & products can be sourced from Lubretec bvba. The last 10 years Lubretec put continuous efforts in aquiring these state of the art Lubrication products.
  • In deze training wordt u de volgende onderwerpen bijgebracht: Geschiedenis van lagers Het begrip “wrijving”. Benaming van lager onderdelen Verschillende lagertypen Diverse soorten belastingen Lager speling Levensduur Passingen en toleranties
  • Transcript

    • 1. 10 Steps to Lubrication Reliability To enhance Plant & Equipment Reliability and to achieve World Class Maintenance A How to guide for Maintenance & Reliability Professionals
    • 2. Lubrication Reliability Best Practice INTRODUCTION <ul><li>Company : Lubretec bvba </li></ul><ul><li>Goal : World Class Maintenance </li></ul><ul><li>Strategy : Lubrication Reliability </li></ul><ul><li>Tools : Lubrication Best Practices </li></ul>BEST Practice
    • 3. WHY ? BAD Practice Lubrication Reliability Best Practice INTRODUCTION
    • 4. WHY ? : Bearing life is function of lubricant Cleanliness Lubrication Reliability Best Practice INTRODUCTION 0 10 20 30 40 50 Filter Rating (Particle size, µm, where Beta = 200) 0 2 4 6 8 10 12 14 Millions of Cycles To Fatigue Failure 6 25 3 40 1 6.6 3.6 1.3
    • 5. WHY ? Failure is related to ISO4406 Code Lubrication Reliability Best Practice INTRODUCTION
    • 6. Lubrication Reliability Best Practice INTRODUCTION WHY ? Mechanisms of component wear Result ? Component Failure
    • 7. 1 Lubrication Assessment 2 Organisation & Planning 3 Identification & Inspection 4 Cleanliness Control 5 Lubricant dispensing 6 Grease Lubrication 7 Contamination Control 8 Oil Monitoring 9 Environmental Control 10 Lubrication Training 10 Steps to Lubrication Reliability
    • 8. <ul><li>Where are we now ? </li></ul><ul><li>What do we do wrong ? </li></ul><ul><li>What do we need to improve ? </li></ul>Step 1: Assessment & Benchmarking Best Practice Solution : LubeAssess
    • 9. Step 2: Organisation & Planning <ul><li>Lubrication Planning </li></ul><ul><li>Lubrication Management </li></ul><ul><li>Lubrication Management tools </li></ul>Best Practice Solution : Lube-IT software
    • 10. Step 3: Identification & Inspection <ul><li>Multiple types lubricants ,avoiding errors </li></ul><ul><li>Complex Chemistry & Compatibility </li></ul><ul><li>TPM, ISO22000, OSHA, IFS </li></ul><ul><li>Easy inspection & monitoring </li></ul>Best Practice Solution : Label Safe, 3-D level
    • 11. Step 4: Cleanliness Control <ul><li>Contamination is a major source of failure </li></ul><ul><li>Clean lubricants in operation </li></ul><ul><li>Lubricant Cleanliness Control Centres </li></ul><ul><li>Safe & Clean storage-conditionning-transfer </li></ul>Best Practice Solution : Lubristation
    • 12. <ul><li>Safe & Clean tools </li></ul><ul><li>Efficient & user friendly </li></ul><ul><li>Adapted to application </li></ul><ul><li>Multi colored identification </li></ul><ul><li>Contamination free </li></ul>Best Practice Solution : Oil Safe Step 5: Lubricant Dispensing
    • 13. <ul><li>Best practice tools </li></ul><ul><li>Efficient & practical </li></ul><ul><li>Color-coded </li></ul><ul><li>Automatic </li></ul>Step 6: Grease Lubrication Best Practice Solution : Grease Safe, Mobilube
    • 14. <ul><li>ISO4406 check </li></ul><ul><li>On line /Off line filtering </li></ul><ul><li>Lubricant protection </li></ul>Best Practice Solution : Air Sentry, Decolube Step 7: Contamination Control
    • 15. <ul><li>ISO 4406 monitoring </li></ul><ul><li>Lubricant life extention (chemistry) </li></ul><ul><li>Cleanliness management </li></ul>Best Practice Solution : Sampling , CheckFluid Step 8: Oil Monitoring
    • 16. <ul><li>Maintenance strategies : 5S </li></ul><ul><li>World Class Manufacturing </li></ul><ul><li>Environmental protection </li></ul><ul><li>Efficiency tools </li></ul>Best Practice Solution : Absorbents, Spill Control Step 9: Environmental Control
    • 17. <ul><li>Reliability Lubrication training </li></ul><ul><li>Reliability Technician </li></ul><ul><li>Lubrication training all aspects </li></ul>Step 10: Knowledge Management Best Practice Solution : Lubrication Training
    • 18. BAD Practice Lubrication Reliability Conclusion
    • 19. Lubrication Reliability Conclusion BEST Practice
    • 20. Lubrication Reliability : Check List <ul><li>Consolidation of packaging ( centralized storage ) </li></ul><ul><ul><li>Unique type of packaging ( 200 l ) </li></ul></ul><ul><ul><li>Larger type </li></ul></ul><ul><li>Consolidation of lubricant types ( less is more ) </li></ul><ul><li>Reception control </li></ul><ul><ul><li>Type check & date </li></ul></ul><ul><ul><li>Damaged packaging </li></ul></ul><ul><ul><li>ISO4406 contamination level </li></ul></ul><ul><li>Proper identification </li></ul><ul><ul><li>Color coding ( refer to dispensing, avoiding mistakes ) </li></ul></ul><ul><ul><li>Type – brand – internal order code </li></ul></ul><ul><ul><li>Viscosity </li></ul></ul><ul><ul><li>Application </li></ul></ul><ul><ul><li>Date of reception & of first use </li></ul></ul>
    • 21. Lubrication Reliability : Check List <ul><li>Pre-filtering of new oil to required ISO4406 level </li></ul><ul><ul><li>While transfer to new storage tanks </li></ul></ul><ul><ul><li>Kidney loop on drum or tank </li></ul></ul><ul><ul><li>Correct filter rate in function of application </li></ul></ul><ul><li>Storage in proper environment </li></ul><ul><ul><li>Clean dedicated lube room, not outside </li></ul></ul><ul><ul><li>Constant temperature & humidity </li></ul></ul><ul><ul><li>Organized, safe & efficient </li></ul></ul><ul><ul><li>Away from dirt causing production environment </li></ul></ul><ul><ul><li>Use of proper absorbents ( no pellets, no sawdust ) </li></ul></ul><ul><ul><li>Use of regulatory spill-retention equipment </li></ul></ul>
    • 22. Lubrication Reliability : Check List <ul><li>Storage in proper recipients </li></ul><ul><ul><li>Lube supplier drums, containers ( horizontal/vertical ) </li></ul></ul><ul><ul><li>New plastic tanks - containers ( rust free, translucent ) </li></ul></ul><ul><ul><li>New steel coated tanks ( with oil level ) </li></ul></ul><ul><ul><li>New SS tanks ( oil level ) </li></ul></ul><ul><li>Protection </li></ul><ul><ul><li>Protect lubes from humidity & dirt with breather-dryers </li></ul></ul><ul><ul><li>Fully closed containers/tanks, pump-tank connection. </li></ul></ul><ul><ul><li>Protect grease nipples, quick disconnects with caps & plugs. </li></ul></ul><ul><li>Transfer and dispensing </li></ul><ul><ul><li>Closed loop tank-dispensing equipment preferred </li></ul></ul><ul><ul><li>Use of fully sealable dispensing equipment ( chain of cleanliness ) </li></ul></ul><ul><ul><li>Filtering during transfer and dispensing </li></ul></ul>
    • 23. Lubrication Reliability : Check List <ul><li>Continuous Lubrication Inspection </li></ul><ul><ul><li>Oil Levels on machines ( min-max level ) </li></ul></ul><ul><ul><li>Oil quality on machines ( Oil analysis ) </li></ul></ul><ul><ul><li>Lubricant and/or grease leakage </li></ul></ul><ul><ul><li>Storage inspection ( open drums, dirty connectors, lost protect caps ) </li></ul></ul><ul><ul><li>Grease level in automatic lubricators </li></ul></ul><ul><ul><li>Blocked grease lines </li></ul></ul><ul><ul><li>Filter Saturation indicators </li></ul></ul><ul><ul><li>Filter content inspection, pictures, samples </li></ul></ul><ul><ul><li>Breather-dryer inspection for saturation </li></ul></ul>
    • 24. Lubrication Reliability contact & Info 10 Steps to Lubrication Reliability THANK YOU ! Lubretec bvba Toon Van Grunderbeeck [email_address] +32 476 23 83 78 www.lubretec.com
    • 25. Lubrication Reliability : Check List
    • 26.  

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