Broad overview of TEAM Industries products and services

1. Driving Innovation
Presenting
TEAM Industries
Copyright 2005 TEAM Industries, Inc. All Rights Reserved

2. Driving Innovation
What we do:
Our core competency is
designing and manufacturing
systems that transmit power
and put it to work quietly and
efficiently.
We are proud of the American
ingenuity that has driven our
company and would like to
put it to work for you and your
organization.
www.TEAM-IND.com

3. Driving Innovation
Background
Designing & manufacturing drive-trains,
gearboxes, and related components since 1967
Six facilities ISO 9001:2000 certified or compliant
 850,000 sq. ft. manufacturing space
 1,000 employees
www.TEAM-IND.com

4. Driving Innovation
TEAM Industries
• Seven facilities covering 850,000 sq. ft. of manufacturing space
Cambridge 1967
Audubon 1984
Bagley 1992
Park Rapids 1994
Detroit Lakes 1995
Andrews, NC 2005
www.TEAM-IND.com

5. Driving Innovation
Market Solutions
Transmissions/Gear Boxes
Traction control products
Axles and Axle Housings
Differentials
Continuously Variable
Transmissions (CVTs)
Transaxles
Wet Brakes
Drive Shafts
Steering Knuckles
www.TEAM-IND.com

6. Driving Innovation
Market Applications
Utility Vehicles
Electric vehicles
All Terrain Vehicles
Snowmobiles
Motorcycles
Marine
Golf Cars
Automotive
Turf Care
Agriculture
Off-highway & Construction
www.TEAM-IND.com

7. Driving Innovation
TEAM Customers
TEAM manufactures products for a number of customers
www.TEAM-IND.com

8. Driving Innovation
Solutions Provider
www.TEAM-IND.com

9. Driving Innovation
Research & Development
Innovative designs
Impressive and growing
intellectual property
portfolio
Vibrant “can do” staff
Market knowledge
Always searching for breakthrough technologies and
applications that bring new business to your markets
www.TEAM-IND.com

10. Driving Innovation
Design
35+ stations of Pro Engineer design
software
Experience to drive our clients’
concepts into robust and cost effective
designs
Genisys 3-D printer and other
prototype techniques used to swiftly
produce scale-models for review.
Mathematica math modeling software
Gear noise synthesis
Sound quality prediction
“What if” scenarios
www.TEAM-IND.com

11. Driving Innovation
Finite Element Analysis
Applied to Pro/E
models to verify product
integrity
MSC (FEA)
MSC (Adams)
ANSYS (FEA)
Pro/Mechanica
Modal analysis
www.TEAM-IND.com

12. Driving Innovation
Computerized Flow Diagram Analysis
Magma CFD die flow analysis
Optimize die design
Gate & Runner
Overflow
Cooling lines
Porosity
www.TEAM-IND.com

13. Driving Innovation
Rapid Prototyping
Full-service prototyping
departments equipped with:
CNC mills & lathes
CNC hob, gear shaper, spline roller,
broach
Surface and cylindrical grinders, bore
hones
Heat treating
Sourcing for prototype castings.
Bringing ideas to life
www.TEAM-IND.com

14. Driving Innovation
Bench Testing
Designs are rigorously bench and field tested to validate FEA
results, prove function, and determine reliability.
 Fourteen test benches
2 gas powered
10 hydraulic
2 electric
Driveline efficiency testing
Long-term durability testing
Component testing
Custom designed testing
www.TEAM-IND.com

15. Driving Innovation
Acoustic Testing
 NVH Sound Quality Tools:
Hemi-anechoic chamber
25 HP electric motor and
dynamometer
LMS Cada-X, Pimento
Order / Spectral Analysis
Structural vibration to airborne
noise analysis
Microphones, accelerometers,
impact hammer
www.TEAM-IND.com

16. Driving Innovation
Field Testing
40 acre test track
Variety of conditions available on-site
Fleet of test vehicles
Component durability testing
FEA correlation
Data acquisition
www.TEAM-IND.com

17. Driving Innovation
TEAM Industries – Aftermarket
In 2000, TEAM Industries created TPS to begin marketing performance
enhancing products directly to the powersports industry. TPS gives
TEAM the ability to learn what drives our customer’s customer.
Goals:
•Gain market knowledge
•Product testing / research & development
•Marketing / brand name recognition
www.TEAM-IND.com

18. Driving Innovation
Dimensional Inspection
10+ Zeiss CNC coordinate measuring machines;
most with Vast scanning probes
 6 Sheffield Cordax CMMs
Four M&M 4 axes CNC gear analyzers
Eight Gleason, M&M, and ITW gear rollers
Optical comparators, laser micrometers,
automated gages and SPC systems.
VJ Technologies, Philips, Optimas real-time
radiographic imaging system; 160KV X-ray tube,
19”x24”x21” capacity
Staff trained to all levels, including Senior Level
Certification in ASME Geometric Dimensioning
and Tolerancing.
www.TEAM-IND.com

19. Driving Innovation
Metallurgical Laboratories
Two complete metallurgical labs with
Buehler saws, mounting presses, and
polishing equipment
 Experienced technicians with over 70
years of experience
Leco glow discharge spectrometer
Tukon micro-hardness testers,
numerous Rockwell and Brinell testers
Metallurgical microscopes
with still and video cameras
Magnetic particle and
ultrasound testing stations.
www.TEAM-IND.com

20. Driving Innovation
Die Casting
High pressure die casting 380, 390,
360, 369 alloys.
Squeeze casting 355, 356, 390, 319
alloys.
10 die cast machines from 500-1600
ton locking force.
Part sizes from 15-325 sq. inches.
Automated pouring, spraying, and
extraction for consistent part quality.
www.TEAM-IND.com

21. Driving Innovation
Finishing & Coating
 Polishing
 Cosmetic and function surface improvement of
aluminum castings.
 Manual and automated polishing systems.
 Chromating
 Chrome conversion coating for aluminum.
 Coating provides salt spray corrosion resistance.
 Coating also improves paint adhesion on aluminum.
 E-Coat Painting
 Cross-linked epoxy primer designed for marine
environment corrosion protection.
www.TEAM-IND.com

22. Driving Innovation
Turning & Milling
More than 100 CNC turning centers;
as well as a variety of engine lathes
Machines from 5hp gangturn to
60hp twin turret; turnings from .25”
dia. x 2” to12”dia. x 48”.
Twin spindles, gantry and other
robotic part handling, live tool milling,
and other automation. 100+ CNC machining centers,
variety of tool-room mills and
dedicated milling equipment.
Vertical and horizontal mills from
5hp to 30hp, with spindle speeds to
12,000RPM; working envelope up to
40” x 28” x 28”
 Part sizes from grams to 500lbs.
www.TEAM-IND.com

23. Driving Innovation
Gear Cutting
Over 2.5 million gears
produced per year
12+ CNC parallel-axis gear
hobbers, some with auto-loading.
Variety of manual hobbers
Crossed-axis gearing on five
Gleason 175 hypoid machines
CNC and manual gear honers,
shavers, and shapers
 CNC hob and broach
sharpeners; Gleason bevel gear
cutter sharpener.
Six Fassler honing machines
with ancillary equipment.
www.TEAM-IND.com

24. Driving Innovation
Heat Treat
 In-line induction hardening of shafts
 TOCCO scanning induction machine
 Tempering ovens
 Automatic straightening equipment
 Magnetic particle inspection.
 In-house carburizing of gears and
complex shapes
 Super Allcase carburizing furnaces
 Endothermic gas generators
 Preheat and tempering furnaces
 Advanced automation and monitoring
systems
www.TEAM-IND.com

25. Driving Innovation
Grinding
More than 15 CNC cylindrical
grinders for post heat-treat finishing
of bearing journals and other
features.
Centerless grinders.
Internal grinders.
Surface grinders.
Manual cylindrical grinders.
Precision bore honing equipment.
Equipped with auto-loading
robotics where appropriate.
Accompanied by precision
measuring equipment including
laser micrometers and automated
gaging.
www.TEAM-IND.com

26. Driving Innovation
Rolling and Broaching
Eight broaches up to 15 ton,
horizontal and vertical.
Thirteen spline rollers for cold
forming splines up to 4” in length.
Variety of thread rolling and
other equipment for cold forming
threads or similar external
features.
Associated in-house tooling for
common sizes.
Ancillary gages and specialized
inspection equipment.
www.TEAM-IND.com

27. Driving Innovation
Cellular Manufacturing
Machines grouped together
for high-volume parts or
families of parts – single piece
flow.
Horizontal machining centers
grouped in pallet pools to
eliminate set-up time – flexible
scheduling.
45+ pieces of automation
equipment from gantry loaders
to 6 axis robots -- maximum
productivity.
In-house induction heat
treating and carburizing.
www.TEAM-IND.com

28. Driving Innovation
Assembly
Over 1 million assemblies per year
Dozens of modular and efficient assembly lines
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29. Driving Innovation
Assembly
Single piece flow to
minimize WIP inventory
Highly automated,
including robotic
assistance
Automated 100%
monitoring for gear
noise levels
Continuous
streamlining through
Kaizen and other
techniques.
www.TEAM-IND.com

30. Driving Innovation
Sourcing
30+ years experience sourcing
complex sand, permanent mold,
investment, and lost foam castings in
iron, steel, and aluminum.
20+ million pounds of bar stock
annually; mill direct when
appropriate.
Subcontract for the skills of dozens
of platers, painters, annodizers, and
other industrial finishers.
Sourcing avenues to identify and
qualify suppliers around the world.
www.TEAM-IND.com

31. Driving Innovation
Concept to Completion
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32. Driving Innovation
Thank You
Team Industries
18880 Dan Street
Detroit Lakes, MN 56501
www.team-ind.com
(218) 847-9582
www.TEAM-IND.com